Industrial implementation of intelligent system techniques for nuclear power plant condition monitoring

As the nuclear power plants within the UK age, there is an increased requirement for condition monitoring to ensure that the plants are still be able to operate safely. This paper describes the novel application of Intelligent Systems (IS) techniques to provide decision support to the condition monitoring of Nuclear Power Plant (NPP) reactor cores within the UK. The resulting system, BETA (British Energy Trace Analysis) is deployed within the UK’s nuclear operator and provides automated decision support for the analysis of refuelling data, a lead indicator of the health of AGR (Advanced Gas-cooled Reactor) nuclear power plant cores. The key contribution of this work is the improvement of existing manual, labour-intensive analysis through the application of IS techniques to provide decision support to NPP reactor core condition monitoring. This enables an existing source of condition monitoring data to be analysed in a rapid and repeatable manner, providing additional information relating to core health on a more regular basis than routine inspection data allows. The application of IS techniques addresses two issues with the existing manual interpretation of the data, namely the limited availability of expertise and the variability of assessment between different experts. Decision support is provided by four applications of intelligent systems techniques. Two instances of a rule-based expert system are deployed, the first to automatically identify key features within the refuelling data and the second to classify specific types of anomaly. Clustering techniques are applied to support the definition of benchmark behaviour, which is used to detect the presence of anomalies within the refuelling data. Finally data mining techniques are used to track the evolution of the normal benchmark behaviour over time. This results in a system that not only provides support for analysing new refuelling events but also provides the platform to allow future events to be analysed. The BETA system has been deployed within the nuclear operator in the UK and is used at both the engineering offices and on station to support the analysis of refuelling events from two AGR stations, with a view to expanding it to the rest of the fleet in the near future

Integrated automation for manufacturing of electronic assemblies

Since 1985, the Naval Ocean Systems Center has been identifying and developing needed technology for flexible manufacturing of hybrid microelectronic assemblies. Specific projects have been accomplished through contracts with manufacturing companies, equipment suppliers, and joint efforts with other government agencies. The resulting technology has been shared through semi-annual meetings with government, industry, and academic representatives who form an ad hoc advisory panel. More than 70 major technical capabilities have been identified for which new development is needed. Several of these developments have been completed and are being shared with industry

Data mining reactor fuel grab load trace data to support nuclear core condition monitoring

A critical component of an advanced-gas cooled reactor (AGR) station is the graphite core. As a station ages, the graphite bricks that comprise the core can distort and may eventually crack. As the core cannot be replaced the core integrity ultimately determines the station life. Monitoring these distortions is usually restricted to the routine outages, which occur every few years, as this is the only time that the reactor core can be accessed by external sensing equipment. However, during weekly refueling activities measurements are taken from the core for protection and control purposes. It is shown in this paper that these measurements may be interpreted for condition monitoring purposes, thus potentially providing information relating to core condition on a more frequent basis. This paper describes the data-mining approach adopted to analyze this data and also describes a software system designed and implemented to support this process. The use of this software to develop a model of expected behavior based on historical data, which may highlight events containing unusual features possibly indicative of brick cracking, is also described. Finally, the implementation of this newly acquired understanding in an automated analysis system is described

Compilation of training datasets for use of convolutional neural networks supporting automatic inspection processes in industry 4.0 based electronic manufacturing

Ensuring the highest quality standards at competitive prices is one of the greatest challenges in the manufacture of electronic products. The identification of flaws has the uppermost priority in the field of automotive electronics, particularly as a failure within this field can result in damages and fatalities. During assembling and soldering of printed circuit boards (PCBs) the circuit carriers can be subject to errors. Hence, automatic optical inspection (AOI) systems are used for real-time detection of visible flaws and defects in production. This article introduces an application strategy for combining a deep learning concept with an optical inspection system based on image processing. Above all, the target is to reduce the risk of error slip through a second inspection. The concept is to have the inspection results additionally evaluated by a convolutional neural network. For this purpose, different training datasets for the deep learning procedures are examined and their effects on the classification accuracy for defect identification are assessed. Furthermore, a suitable compilation of image datasets is elaborated, which ensures the best possible error identification on solder joints of electrical assemblies. With the help of the results, convolutional neural networks can achieve a good recognition performance, so that these can support the automatic optical inspection in a profitable manner. Further research aims at integrating the concept in a fully automated way into the production process in order to decide on the product quality autonomously without human interference

Automatic assembly design project 1968/69: report of the control and motivation committee

Methods of control for automatic assembly machines are surveyed. The control requirements of the versatile automatic assembly machine are analysed, and the most practical system is specified and designed in detail

A computer-based product classification and component detection for demanufacturing processes

This is an Author's Accepted Manuscript of an article published in International Journal of Computer Integrated Manufacturing, 24(10), 900-914, 2011 [copyright Taylor & Francis], available online at: http://www.tandfonline.com/10.1080/0951192X.2011.579169.The aim of this paper is to propose a novel computer-based product classification, component detection and tracking for demanufacturing and disassembly process. This is achieved by introducing a series of automated and sequential product scanning, component identification, image analysis and sorting – leading to the development of a bill of material (BOM). The produced BOM can then be associated with the relevant disassembly/demanufacture proviso. The proposed integrated image sorting and product classification (ISPC) approach can be considered as a step forward in automation of demanufacturing activities. The ISPC model proposed in this paper utilises and builds on the state-of-the-art technology and current body of research in computer-integrated demanufacturing and remanufacturing (CIDR). An appraisal of the latest research material and the factors that inhibit CIDR methods inpractice are presented. A novel solution for the integration of imaging and material identification techniques toovercome some of the existing shortcomings of automated recycling processes is proposed in this paper. The proposed product scanning and component detection ISPC software consists of four distinct models: the repertory database, the search engine, the product-attributes updater and the image sorting and classification algorithm. The software framework that integrates the four components is presented in this paper. Finally, an overall assessment of applying ISPC at various stages of CIDR processes concludes the article.University of Ibadan MacArthur Foundation Gran

Operations planning simulation model extension study. Volume 2: Life sciences shuttle laboratory LS-09-S Sortie payload

For abstract, see N75-20432

Experimental implementation controlled SPWM inverter based harmony search algorithm

An optimum PI controller using harmony search optimization algorithm (HS) is utilized in this research for the single-phase bipolar SPWM inverter. The aim of this algorithm is to avoid the conventional trial and error procedure which is usually applied in finding the PI coefficients in order to obtain the desired performance. Then, the control algorithm of the inverter prototype is experimentally implemented using the eZdsp F28355 board along with the bipolar sinusoidal pulse width modulation (SPWM) to control the output voltage drop under different load conditions. The proposed overall inverter design and the control algorithm are modelled using MATLAB environment (Simulink/m-file Code). The mean absolute error (MAE) formula is used as an objective function with the HS algorithm in finding the adaptive values of  and  parameters to minimize the error of the inverter output voltage. Based on the output results, the proposed voltage controller using HS algorithm based PI (HS-PI) showed that the inverter output performance is improved in terms of voltage amplitude, robustness, and convergence rate speed as compared to PSO algorithm based PI (PSO-PI). This is to say that the proposed controller provides a good dynamic responses in both cases; transient and steady-state. Finally, the experimental setup result of the inverter controller is verified to validate the simulation results