A multi-robot platform for the autonomous operation and maintenance of offshore wind farms

With the increasing scale of offshore wind farm development, maintaining farms efficiently and safely becomes a necessity. The length of turbine downtime and the logistics for human technician transfer make up a significant proportion of the operation and maintenance (O&M) costs. To reduce such costs, future O&M infrastructures will increasingly rely on offshore autonomous robotic solutions that are capable of co-managing wind farms with human operators located onshore. In particular, unmanned aerial vehicles, autonomous surface vessels and crawling robots are expected to play important roles not only to bring down costs but also to significantly reduce the health and safety risks by assisting (or replacing) human operators in performing the most hazardous tasks. This paper portrays a visionary view in which heterogeneous robotic assets, underpinned by AI agent technology, coordinate their behavior to autonomously inspect, maintain and repair offshore wind farms over long periods of time and unstable weather conditions. They cooperate with onshore human operators, who supervise the mission at a distance, via the use of shared deliberation techniques. We highlight several challenging research directions in this context and offer ambitious ideas to tackle them as well as initial solutions

Reliability Models and Failure Detection Algorithms for Wind Turbines

Durante las pasadas décadas, la industria eólica ha sufrido un crecimiento muysignificativo en Europa llevando a la generación eólica al puesto más relevanteen cuanto a producción energética mediante fuentes renovables. Sin embargo, siconsideramos los aspectos económicos, el sector eólico todavía no ha alcanzadoel nivel competitivo necesario para batir a los sistemas de generación de energíaconvencionales.Los costes principales en la explotación de parques eólicos se asignan a lasactividades relacionadas con la Operación y Mantenimiento (O&M). Esto se debeal hecho de que, en la actualidad, la Operación y Mantenimiento está basadaprincipalmente en acciones correctivas o preventivas. Por tanto, el uso de técnicaspredictivas podría reducir de forma significativa los costes relacionados con lasactividades de mantenimiento mejorando así los beneficios globales de la explotaciónde los parques eólicos.Aunque los beneficios del mantenimiento predictivo se consideran cada díamás importantes, existen todavía la necesidad de investigar y explorar dichastécnicas. Modelos de fiabilidad avanzados y algoritmos de predicción de fallospueden facilitar a los operadores la detección anticipada de fallos de componentesen los aerogeneradores y, en base a ello, adaptar sus estrategias de mantenimiento.Hasta la fecha, los modelos de fiabilidad de turbinas eólicas se basan, casiexclusivamente, en la edad de la turbina. Esto es así porque fueron desarrolladosoriginalmente para máquinas que trabajan en entornos ‘amigables’, por ejemplo, enel interior de naves industriales. Los aerogeneradores, al contrario, están expuestosa condiciones ambientales altamente variables y, por tanto, los modelos clásicosde fiabilidad no reflejan la realidad con suficiente precisión. Es necesario, portanto, desarrollar nuevos modelos de fiabilidad que sean capaces de reproducir el comportamiento de los fallos de las turbinas eólicas y sus componentes, teniendoen cuenta las condiciones meteorológicas y operacionales en su emplazamiento.La predicción de fallos se realiza habitualmente utilizando datos que se obtienendel sistema de Supervisión Control y Adquisición de Datos (SCADA) o de Sistemasde Monitorización de Condición (CMS). Cabe destacar que en turbinas eólicasmodernas conviven ambos tipos de sistemas y la fusión de ambas fuentes de datospuede mejorar significativamente la detección de fallos. Esta tesis pretende mejorarlas prácticas actuales de Operación y Mantenimiento mediante: (1) el desarrollo demodelos avanzados de fiabilidad y detección de fallos basados en datos que incluyanlas condiciones ambientales y operacionales existentes en los parques eólicos y (2)la aplicación de nuevos algoritmos de detección de fallos que usen las condicionesambientales y operacionales del emplazamiento, así como datos procedentes tantode sistemas SCADA como CMS. Estos dos objetivos se han dividido en cuatrotareas.En la primera tarea se ha realizado un análisis exhaustivo tanto de los fallosproducidos en un amplio conjunto de aerogeneradores (amplio en número de turbinasy en longitud de los registros) como de sus tiempos de parada asociados. De estaforma, se han visualizado los componentes que más fallan en función de la tecnologíadel aerogenerador, así como sus modos de fallo. Esta información es vital para eldesarrollo posterior de modelos de fiabilidad y mantenimiento.En segundo lugar, se han investigado las condiciones meteorológicas previasa sucesos con fallos de los principales componentes de los aerogeneradores. Seha desarrollado un entorno de aprendizaje basado en datos utilizando técnicas deagrupamiento ‘k-means clustering’ y reglas de asociación ‘a priori’. Este entorno escapaz de manejar grandes cantidades de datos proporcionando resultados útiles yfácilmente visualizables. Adicionalmente, se han aplicado algoritmos de detecciónde anomalías y patrones para encontrar cambios abruptos y patrones recurrentesen la serie temporal de la velocidad del viento en momentos previos a los fallosde los componentes principales de los aerogeneradores. En la tercera tarea, sepropone un nuevo modelo de fiabilidad que incorpora directamente las condicionesmeteorológicas registradas durante los dos meses previos al fallo. El modelo usados procesos estadísticos separados, uno genera los sucesos de fallos, así comoceros ocasionales mientras que el otro genera los ceros estructurales necesarios paralos algoritmos de cálculo. Los posibles efectos no observados (heterogeneidad) en el parque eólico se tienen en cuenta de forma adicional. Para evitar problemas de‘over-fitting’ y multicolinearidades, se utilizan sofisticadas técnicas de regularización.Finalmente, la capacidad del modelo se verifica usando datos históricos de fallosy lecturas meteorológicas obtenidas en los mástiles meteorológicos de los parqueseólicos.En la última tarea se han desarrollado algoritmos de predicción basados encondiciones meteorológicas y en datos operacionales y de vibraciones. Se ha‘entrenado’ una red de Bayes, para predecir los fallos de componentes en unparque eólico, basada fundamentalmente en las condiciones meteorológicas delemplazamiento. Posteriormente, se introduce una metodología para fusionar datosde vibraciones obtenidos del CMS con datos obtenidos del sistema SCADA, conel objetivo de analizar las relaciones entre ambas fuentes. Estos datos se hanutilizado para la predicción de fallos en el eje principal utilizando varios algoritmosde inteligencia artificial, ‘random forests’, ‘gradient boosting machines’, modelosgeneralizados lineales y redes neuronales artificiales. Además, se ha desarrolladouna herramienta para la evaluación on-line de los datos de vibraciones (CMS)denominada DAVE (‘Distance Based Automated Vibration Evaluation’).Los resultados de esta tesis demuestran que el comportamiento de los fallos delos componentes de aerogeneradores está altamente influenciado por las condicionesmeteorológicas del emplazamiento. El entorno de aprendizaje basado en datos escapaz de identificar las condiciones generales y temporales específicas previas alos fallos de componentes. Además, se ha demostrado que, con los modelos defiabilidad y algoritmos de detección propuestos, la Operación y Mantenimiento delas turbinas eólicas puede mejorarse significativamente. Estos modelos de fiabilidady de detección de fallos son los primeros que proporcionan una representaciónrealística y específica del emplazamiento, al considerar combinaciones complejasde las condiciones ambientales, así como indicadores operacionales y de estadode operación obtenidos a partir de la fusión de datos de vibraciones CMS y datosdel SCADA. Por tanto, este trabajo proporciona entornos prácticos, modelos yalgoritmos que se podrán aplicar en el campo del mantenimiento predictivo deturbinas eólicas.<br /

A Review of Predictive and Prescriptive Offshore Wind Farm Operation and Maintenance

Offshore wind farms are a rapidly developing source of clean, low-carbon energy and as they continue to grow in scale and capacity, so does the requirement for their efficient and optimised operation and maintenance. Historically, approaches to maintenance have been purely reactive. However, there is a movement in offshore wind, and wider industry in general, towards more proactive, condition-based maintenance approaches which rely on operational data-driven decision making. This paper reviews the current efforts in proactive maintenance strategies, both predictive and prescriptive, of which the latter is an evolution of the former. Both use operational data to determine whether a turbine component will fail in order to provide sufficient warning to carry out necessary maintenance. Prescriptive strategies also provide optimised maintenance actions, incorporating predictions into a wider maintenance plan to address predicted failure modes. Beginning with a summary of common techniques used across both strategies, this review moves on to discuss their respective applications in offshore wind operation and maintenance. This review concludes with suggested areas for future work, underlining the need for models which can be simply incorporated by site operators and integrate live data whilst handling uncertainties. A need for further focus on medium-term planning strategies is also highlighted along with consideration of the question of how to quantify the impact of a proactive maintenance strategy

Maintenance Management of Wind Turbines

“Maintenance Management of Wind Turbines” considers the main concepts and the state-of-the-art, as well as advances and case studies on this topic. Maintenance is a critical variable in industry in order to reach competitiveness. It is the most important variable, together with operations, in the wind energy industry. Therefore, the correct management of corrective, predictive and preventive politics in any wind turbine is required. The content also considers original research works that focus on content that is complementary to other sub-disciplines, such as economics, finance, marketing, decision and risk analysis, engineering, etc., in the maintenance management of wind turbines. This book focuses on real case studies. These case studies concern topics such as failure detection and diagnosis, fault trees and subdisciplines (e.g., FMECA, FMEA, etc.) Most of them link these topics with financial, schedule, resources, downtimes, etc., in order to increase productivity, profitability, maintainability, reliability, safety, availability, and reduce costs and downtime, etc., in a wind turbine. Advances in mathematics, models, computational techniques, dynamic analysis, etc., are employed in analytics in maintenance management in this book. Finally, the book considers computational techniques, dynamic analysis, probabilistic methods, and mathematical optimization techniques that are expertly blended to support the analysis of multi-criteria decision-making problems with defined constraints and requirements

Non-Destructive Techniques for the Condition and Structural Health Monitoring of Wind Turbines: A Literature Review of the Last 20 Years

A complete surveillance strategy for wind turbines requires both the condition monitoring (CM) of their mechanical components and the structural health monitoring (SHM) of their load-bearing structural elements (foundations, tower, and blades). Therefore, it spans both the civil and mechanical engineering fields. Several traditional and advanced non-destructive techniques (NDTs) have been proposed for both areas of application throughout the last years. These include visual inspection (VI), acoustic emissions (AEs), ultrasonic testing (UT), infrared thermography (IRT), radiographic testing (RT), electromagnetic testing (ET), oil monitoring, and many other methods. These NDTs can be performed by human personnel, robots, or unmanned aerial vehicles (UAVs); they can also be applied both for isolated wind turbines or systematically for whole onshore or offshore wind farms. These non-destructive approaches have been extensively reviewed here; more than 300 scientific articles, technical reports, and other documents are included in this review, encompassing all the main aspects of these survey strategies. Particular attention was dedicated to the latest developments in the last two decades (2000–2021). Highly influential research works, which received major attention from the scientific community, are highlighted and commented upon. Furthermore, for each strategy, a selection of relevant applications is reported by way of example, including newer and less developed strategies as well

Prognostic Algorithms for Condition Monitoring and Remaining Useful Life Estimation

To enable the benets of a truly condition-based maintenance philosophy to be realised, robust, accurate and reliable algorithms, which provide maintenance personnel with the necessary information to make informed maintenance decisions, will be key. This thesis focuses on the development of such algorithms, with a focus on semiconductor manufacturing and wind turbines. An introduction to condition-based maintenance is presented which reviews dierent types of maintenance philosophies and describes the potential benets which a condition- based maintenance philosophy will deliver to operators of critical plant and machinery. The issues and challenges involved in developing condition-based maintenance solutions are discussed and a review of previous approaches and techniques in fault diagnostics and prognostics is presented. The development of a condition monitoring system for dry vacuum pumps used in semi- conductor manufacturing is presented. A notable feature is that upstream process mea- surements from the wafer processing chamber were incorporated in the development of a solution. In general, semiconductor manufacturers do not make such information avail- able and this study identies the benets of information sharing in the development of condition monitoring solutions, within the semiconductor manufacturing domain. The developed solution provides maintenance personnel with the ability to identify, quantify, track and predict the remaining useful life of pumps suering from degradation caused by pumping large volumes of corrosive uorine gas. A comprehensive condition monitoring solution for thermal abatement systems is also presented. As part of this work, a multiple model particle ltering algorithm for prog- nostics is developed and tested. The capabilities of the proposed prognostic solution for addressing the uncertainty challenges in predicting the remaining useful life of abatement systems, subject to uncertain future operating loads and conditions, is demonstrated. Finally, a condition monitoring algorithm for the main bearing on large utility scale wind turbines is developed. The developed solution exploits data collected by onboard supervisory control and data acquisition (SCADA) systems in wind turbines. As a result, the developed solution can be integrated into existing monitoring systems, at no additional cost. The potential for the application of multiple model particle ltering algorithm to wind turbine prognostics is also demonstrated

A data-mining approach for wind turbine fault detection based on scada data analysis using artificial neural networks

Wind energy has shown significant growth in terms of installed power in the last decade. However, one of the most critical problems for a wind farm is represented by Operation and Maintenance (O&amp;M) costs, which can represent 20-30% of the total costs related to power generation. Various monitoring methodologies targeted to the identification of faults, such as vibration analysis or analysis of oils, are often used. However, they have the main disadvantage of involving additional costs as they usually entail the installation of other sensors to provide real-time control of the system. In this paper, we propose a methodology based on machine learning techniques using data from SCADA systems (Supervisory Control and Data Acquisition). Since these systems are generally already implemented on most wind turbines, they provide a large amount of data without requiring extra sensors. In particular, we developed models using Artificial Neural Networks (ANN) to characterize the behavior of some of the main components of the wind turbine, such as gearbox and generator, and predict operating anomalies. The proposed method is tested on real wind turbines in Italy to verify its effectiveness and applicability, and it was demonstrated to be able to provide significant help for the maintenance of a wind farm

Detection, Diagnosis and Prognosis: Contribution to the energy challenge: Proceedings of the Meeting of the Mechanical Failures Prevention Group

The contribution of failure detection, diagnosis and prognosis to the energy challenge is discussed. Areas of special emphasis included energy management, techniques for failure detection in energy related systems, improved prognostic techniques for energy related systems and opportunities for detection, diagnosis and prognosis in the energy field