Deep Learning Aided Data-Driven Fault Diagnosis of Rotatory Machine: A Comprehensive Review

This paper presents a comprehensive review of the developments made in rotating bearing fault diagnosis, a crucial component of a rotatory machine, during the past decade. A data-driven fault diagnosis framework consists of data acquisition, feature extraction/feature learning, and decision making based on shallow/deep learning algorithms. In this review paper, various signal processing techniques, classical machine learning approaches, and deep learning algorithms used for bearing fault diagnosis have been discussed. Moreover, highlights of the available public datasets that have been widely used in bearing fault diagnosis experiments, such as Case Western Reserve University (CWRU), Paderborn University Bearing, PRONOSTIA, and Intelligent Maintenance Systems (IMS), are discussed in this paper. A comparison of machine learning techniques, such as support vector machines, k-nearest neighbors, artificial neural networks, etc., deep learning algorithms such as a deep convolutional network (CNN), auto-encoder-based deep neural network (AE-DNN), deep belief network (DBN), deep recurrent neural network (RNN), and other deep learning methods that have been utilized for the diagnosis of rotary machines bearing fault, is presented

Multi-Channel Time-Frequency Domain Deep CNN Approach for Machinery Fault Recognition Using Multi-Sensor Time-Series

In the industry, machinery failure causes catastrophic accidents and destructive damage to the machines. It causes the machinery to stop and reduces production, causing financial losses to the industry. As a result, identifying machine faults at an early stage is critical. With the rapid advancement in artificial intelligence-based methods, developing automated systems that can diagnose machinery faults is necessary and challenging. This paper proposes a multi-channel time-frequency domain deep convolutional neural network (CNN)-based approach for machinery fault diagnosis using multivariate time-series data from multisensors (tachometer, microphone, underhang bearing accelerometer, and overhand bearing accelerometer). The wavelet synchro-squeezed transform (WSST) based technique is used to evaluate the time-frequency images from the multivariate time-series data. The time-frequency images are fed into the multi-channel deep CNN model for automated fault detection. The proposed multi-channel deep CNN model is multi-headed, considering the time-frequency domain information of each channel time-series data for automated fault detection. The proposed model’s performance is compared to benchmark models regarding testing accuracy, total parameters, and model size. Experiments have shown that the proposed model outperforms benchmark models regarding classification accuracy. The proposed multi-channel CNN model has obtained the accuracy and F1-score values of 99.48% and 99% for fault classification using time-frequency images of multi-sensor data. Finally, the proposed model’s performance is measured regarding inference time when deployed on edge computing devices such as the Raspberry Pi and the Nvidia Jetson AGX Xavier.publishedVersio

Acoustic spectral imaging and transfer learning for reliable bearing fault diagnosis under variable speed conditions.

Incipient fault diagnosis of a bearing requires robust feature representation for an accurate condition-based monitoring system. Existing fault diagnosis schemes are mostly confined to manual features and traditional machine learning approaches such as artificial neural networks (ANN) and support vector machines (SVM). These handcrafted features require substantial human expertise and domain knowledge. In addition, these feature characteristics vary with the bearing's rotational speed. Thus, such methods do not yield the best results under variable speed conditions. To address this issue, this paper presents a reliable fault diagnosis scheme based on acoustic spectral imaging (ASI) of acoustic emission (AE) signals as a precise health state. These health states are further utilized with transfer learning, which is a machine learning technique, which shares knowledge with convolutional neural networks (CNN) for accurate diagnosis under variable operating conditions. In ASI, the amplitudes of the spectral components of the windowed time-domain acoustic emission signal are transformed into spectrum imaging. ASI provides a visual representation of acoustic emission spectral features in images. This ensures enhanced spectral images for transfer learning (TL) testing and training, and thus provides a robust classifier technique with high diagnostic accuracy

FaultFace: Deep Convolutional Generative Adversarial Network (DCGAN) based Ball-Bearing Failure Detection Method

Failure detection is employed in the industry to improve system performance and reduce costs due to unexpected malfunction events. So, a good dataset of the system is desirable for designing an automated failure detection system. However, industrial process datasets are unbalanced and contain little information about failure behavior due to the uniqueness of these events and the high cost for running the system just to get information about the undesired behaviors. For this reason, performing correct training and validation of automated failure detection methods is challenging. This paper proposes a methodology called FaultFace for failure detection on Ball-Bearing joints for rotational shafts using deep learning techniques to create balanced datasets. The FaultFace methodology uses 2D representations of vibration signals denominated faceportraits obtained by time-frequency transformation techniques. From the obtained faceportraits, a Deep Convolutional Generative Adversarial Network is employed to produce new faceportraits of the nominal and failure behaviors to get a balanced dataset. A Convolutional Neural Network is trained for fault detection employing the balanced dataset. The FaultFace methodology is compared with other deep learning techniques to evaluate its performance in for fault detection with unbalanced datasets. Obtained results show that FaultFace methodology has a good performance for failure detection for unbalanced datasets

Eigen-spectrograms: an interpretable feature space for bearing fault diagnosis based on artificial intelligence and image processing

The Intelligent Fault Diagnosis of rotating machinery proposes some captivating challenges in light of the imminent big data era. Although results achieved by artificial intelligence and deep learning constantly improve, this field is characterized by several open issues. Models' interpretation is still buried under the foundations of data driven science, thus requiring attention to the development of new opportunities also for machine learning theories. This study proposes a machine learning diagnosis model, based on intelligent spectrogram recognition, via image processing. The approach is characterized by the introduction of the eigen-spectrograms and randomized linear algebra in fault diagnosis. The eigen-spectrograms hierarchically display inherent structures underlying spectrogram images. Also, different combinations of eigen-spectrograms are expected to describe multiple machine health states. Randomized algebra and eigen-spectrograms enable the construction of a significant feature space, which nonetheless emerges as a viable device to explore models' interpretations. The computational efficiency of randomized approaches further collocates this methodology in the big data perspective and provides new reading keys of well-established statistical learning theories, such as the Support Vector Machine (SVM). The conjunction of randomized algebra and Support Vector Machine for spectrogram recognition shows to be extremely accurate and efficient as compared to state of the art results.Comment: 14 pages, 13 figure

Novel deep cross-domain framework for fault diagnosis or rotary machinery in prognostics and health management

Improving the reliability of engineered systems is a crucial problem in many applications in various engineering fields, such as aerospace, nuclear energy, and water declination industries. This requires efficient and effective system health monitoring methods, including processing and analyzing massive machinery data to detect anomalies and performing diagnosis and prognosis. In recent years, deep learning has been a fast-growing field and has shown promising results for Prognostics and Health Management (PHM) in interpreting condition monitoring signals such as vibration, acoustic emission, and pressure due to its capacity to mine complex representations from raw data. This doctoral research provides a systematic review of state-of-the-art deep learning-based PHM frameworks, an empirical analysis on bearing fault diagnosis benchmarks, and a novel multi-source domain adaptation framework. It emphasizes the most recent trends within the field and presents the benefits and potentials of state-of-the-art deep neural networks for system health management. Besides, the limitations and challenges of the existing technologies are discussed, which leads to opportunities for future research. The empirical study of the benchmarks highlights the evaluation results of the existing models on bearing fault diagnosis benchmark datasets in terms of various performance metrics such as accuracy and training time. The result of the study is very important for comparing or testing new models. A novel multi-source domain adaptation framework for fault diagnosis of rotary machinery is also proposed, which aligns the domains in both feature-level and task-level. The proposed framework transfers the knowledge from multiple labeled source domains into a single unlabeled target domain by reducing the feature distribution discrepancy between the target domain and each source domain. Besides, the model can be easily reduced to a single-source domain adaptation problem. Also, the model can be readily updated to unsupervised domain adaptation problems in other fields such as image classification and image segmentation. Further, the proposed model is modified with a novel conditional weighting mechanism that aligns the class-conditional probability of the domains and reduces the effect of irrelevant source domain which is a critical issue in multi-source domain adaptation algorithms. The experimental verification results show the superiority of the proposed framework over state-of-the-art multi-source domain-adaptation models

Artificial Intelligence-based Technique for Fault Detection and Diagnosis of EV Motors: A Review

The motor drive system plays a significant role in the safety of electric vehicles as a bridge for power transmission. Meanwhile, to enhance the efficiency and stability of the drive system, more and more studies based on AI technology are devoted to the fault detection and diagnosis of the motor drive system. This paper reviews the application of AI techniques in motor fault detection and diagnosis in recent years. AI-based FDD is divided into two main steps: feature extraction and fault classification. The application of different signal processing methods in feature extraction is discussed. In particular, the application of traditional machine learning and deep learning algorithms for fault classification is presented in detail. In addition, the characteristics of all techniques reviewed are summarized. Finally, the latest developments, research gaps and future challenges in fault monitoring and diagnosis of motor faults are discussed

A fault diagnosis framework for centrifugal pumps by scalogram-based imaging and deep learning.

Centrifugal pumps are the most vital part of any process industry. A fault in centrifugal pump can affect imperative industrial processes. To ensure reliable operation of the centrifugal pump, this paper proposes a novel automated health state diagnosis framework for centrifugal pump that combines a signal to time-frequency imaging technique and an Adaptive Deep Convolution Neural Network model (ADCNN). First, the vibration signals corresponding to different health conditions of the centrifugal pump are acquired. Vibration signals obtained from the centrifugal pump carry a great deal of information and generally, statistical features are extracted from the vibration signals to retain meaningful fault information. However, these features are either insensitive to weak incipient faults or unsuitable for tracking severe faults, thus, decreasing the fault classification accuracy. To tackle this problem, a signal to time-frequency imaging technique is applied to the pump vibration signals. For this purpose, Continuous Wavelet Transform (CWT) is applied to decompose the vibration signals over different time-frequency scales and extract the pump fault information in both the time and frequency domains. The CWT scales form two-dimensional time-frequency images commonly referred to as scalograms. The CWT scalograms are then converted into grayscale images (SGI). Over the past few decades, CNN models have been established as an effective practice to process images for classification and pattern recognition. Consequently, the extracted CWTSGIs are finally provided as inputs to the proposed ADCNN architecture to achieve feature extraction and classification for centrifugal pump faults. The performance of the proposed diagnostic framework (CWTSGI + ADCNN) is validated with a vibration dataset collected from a testbed specifically designed for centrifugal pump diagnosis. The experimental results suggest that the proposed technique based on CWTSGI and ADCNN outperformed existing methods with an average performance improvement of 4.7 - 15.6%

Deep Learning-Based Machinery Fault Diagnostics

This book offers a compilation for experts, scholars, and researchers to present the most recent advancements, from theoretical methods to the applications of sophisticated fault diagnosis techniques. The deep learning methods for analyzing and testing complex mechanical systems are of particular interest. Special attention is given to the representation and analysis of system information, operating condition monitoring, the establishment of technical standards, and scientific support of machinery fault diagnosis