Miniature mobile sensor platforms for condition monitoring of structures

In this paper, a wireless, multisensor inspection system for nondestructive evaluation (NDE) of materials is described. The sensor configuration enables two inspection modes-magnetic (flux leakage and eddy current) and noncontact ultrasound. Each is designed to function in a complementary manner, maximizing the potential for detection of both surface and internal defects. Particular emphasis is placed on the generic architecture of a novel, intelligent sensor platform, and its positioning on the structure under test. The sensor units are capable of wireless communication with a remote host computer, which controls manipulation and data interpretation. Results are presented in the form of automatic scans with different NDE sensors in a series of experiments on thin plate structures. To highlight the advantage of utilizing multiple inspection modalities, data fusion approaches are employed to combine data collected by complementary sensor systems. Fusion of data is shown to demonstrate the potential for improved inspection reliability

Magnetic phase transitions in Gd64Sc36 studied using non-contact ultrasonics

The speed and attenuation of ultrasound propagation can be used to determine material properties and identify phase transitions. Standard ultrasonic contact techniques are not always convenient due to the necessity of using couplant; however, recently reliable non-contact ultrasonic techniques involving electromagnetic generation and detection of ultrasound with electromagnetic acoustic transducers (EMATs) have been developed for use on electrically conducting and/or magnetic materials. We present a detailed study of magnetic phase transitions in a single crystal sample of Gd64Sc36 magnetic alloy using contact and non-contact ultrasonic techniques for two orientations of external magnetic field. Phase diagrams are constructed based on measurements of elastic constant C33, the attenuation and the efficiency of generation when using an EMAT. The EMATs are shown to provide additional information related to the magnetic phase transitions in the studied sample, and results identify a conical helix phase in Gd64Sc36 in the magnetic field orientation

Enhancing magnetic particle testing of automotive parts

The principle disadvantage in magnetic particle inspection, as generally practiced today, is the combination of variable human judgment and interpretation, and variations in the critical components' characteristics which are: magnetic particle liquid sensitivity, ultraviolet intensity variations, and magnetic field variations at the surface of the test piece. In high speed inspection systems, these variables can reduce the reliability of magnetic particle inspection flaw detection to only about 70% [I]. What is needed is an online, heavy duty, high speed parts inspection with online documentation and almost perfect flaw detect ability within calibrated equipment, if possible, by using modem electronic systems. Currently, the automated MT systems are still in their first stages and are developed on individual researchers' basis [2]. Also, the few current systetns in the market which can automatically perform magnetic particle testing are extremely expensive. Hence, the need to provide a reasonable automated MT system with a comparable performance for inspecting surface defects in ferromagnetic materials automotive component

An automatically curated first-principles database of ferroelectrics.

Ferroelectric materials have technological applications in information storage and electronic devices. The ferroelectric polar phase can be controlled with external fields, chemical substitution and size-effects in bulk and ultrathin film form, providing a platform for future technologies and for exploratory research. In this work, we integrate spin-polarized density functional theory (DFT) calculations, crystal structure databases, symmetry tools, workflow software, and a custom analysis toolkit to build a library of known, previously-proposed, and newly-proposed ferroelectric materials. With our automated workflow, we screen over 67,000 candidate materials from the Materials Project database to generate a dataset of 255 ferroelectric candidates, and propose 126 new ferroelectric materials. We benchmark our results against experimental data and previous first-principles results. The data provided includes atomic structures, output files, and DFT values of band gaps, energies, and the spontaneous polarization for each ferroelectric candidate. We contribute our workflow and analysis code to the open-source python packages atomate and pymatgen so others can conduct analogous symmetry driven searches for ferroelectrics and related phenomena

Profile approach for recognition of three-dimensional magnetic structures

We propose an approach for low-dimensional visualisation and classification of complex topological magnetic structures formed in magnetic materials. Within the approach one converts a three-dimensional magnetic configuration to a vector containing the only components of the spins that are parallel to the z axis. The next crucial step is to sort the vector elements in ascending or descending order. Having visualized profiles of the sorted spin vectors one can distinguish configurations belonging to different phases even with the same total magnetization. For instance, spin spiral and paramagnetic states with zero total magnetic moment can be easily identified. Being combined with a simplest neural network our profile approach provides a very accurate phase classification for three-dimensional magnets characterized by complex multispiral states even in the critical areas close to phases transitions. By the example of the skyrmionic configurations we show that profile approach can be used to separate the states belonging to the same phase

A review of miniaturised Non-Destructive Testing technologies for in-situ inspections

Non-destructive testing (NDT) techniques have become attractive trends of product manufacturing, installation and post-maintenance in the aerospace, automotive and manufacturing industry, because of its benefits such as cost saving, easy to use and high efficiency etc. With the industrial products becoming large-scale, high integration and complication, developing the NDT miniaturisation technique for in-situ inspections is highly demanded and becoming an inevitable trend. However, in-situ inspection using NDT have been limited by a number of factors, such as the heavy weight, large size or complex structure etc. This paper aims to systematically identify and analyse the current state-of-the-art of NDT miniaturisation techniques in research and innovation, and discuss the challenge and prospect of miniaturisation of the commonly used NDT techniques

Nmag micromagnetic simulation tool - software engineering lessons learned

We review design and development decisions and their impact for the open source code Nmag from a software engineering in computational science point of view. We summarise lessons learned and recommendations for future computational science projects. Key lessons include that encapsulating the simulation functionality in a library of a general purpose language, here Python, provides great flexibility in using the software. The choice of Python for the top-level user interface was very well received by users from the science and engineering community. The from-source installation in which required external libraries and dependencies are compiled from a tarball was remarkably robust. In places, the code is a lot more ambitious than necessary, which introduces unnecessary complexity and reduces main- tainability. Tests distributed with the package are useful, although more unit tests and continuous integration would have been desirable. The detailed documentation, together with a tutorial for the usage of the system, was perceived as one of its main strengths by the community.Comment: 7 pages, 5 figures, Software Engineering for Science, ICSE201

Parametric analysis of sound transmission loss in a rectangular duct attached with resonator silencer

Noise is an existing problem that exist in the environments produced from vibrating sources. In general, the common solutions for noise control are: (1) redesigning the system the system for instance increasing wall thickness or stiffening structures, and (2) adding additional damping in acoustic systems to dissipate sound energy such as the use of resonator silencers. However, the latter is more practical because it does not concern about the complexity of the design and modification cost. In this paper, the application of a single resonator silencer to reduce sound pressure levels and increase transmission loss of a rectangular duct is investigated. The application is further expanded by attaching multiple resonator silencers to study its efficiency. Two types of resonator silencers were analyzed namely quarter wavelength tube (QWT) and Helmholtz resonator (HR), where the sound pressure level and transmission loss were determined by finite element analysis using ANSYS. The first outcomes show that a single HR displays more efficiency in the reduction of sound pressure levels compared to a QWT over a wide frequency range. Subsequently, as the number of resonator silencers increased, the transmission loss was found increase with the sound pressure level decreased simultaneously. Overall, it can be concluded that HR is more effective over a wide frequency range and multiple resonator silencers can increase the transmission loss of rectangular duct

Creep monitoring using permanently installed potential drop sensors

Creep is the primary life limiting mechanism of static high temperature, high pressure power station components. Creep state evaluation is currently achieved by surface inspection of microstructure during infrequent outages; a methodology which is laborious, time consuming and considered inadequate. The objective of this work is to develop a monitoring technique that is capable of on-load creep damage monitoring. A continuous update of component integrity will enable better informed, targeted inspections and outage maintenance providing increased power generation availability. A low-frequency, permanently installed potential drop system has been previously developed and will be the focus of this thesis. The use of a quasi-DC inspection frequency suppresses the influence of the electromagnetic skin effect that would otherwise undermine the stability of the measurement in the ferromagnetic materials of interest; the use of even low frequency measurements allows phase sensitive detection and greatly enhanced noise performance. By permanently installing the electrodes to the surface of the component the resistance measurement is sensitive to strain. A resistance - strain inversion is derived and validated experimentally; the use of the potential drop sensor as a robust, high temperature strain gauge is therefore demonstrated. The strain rate of a component is known to be an expression of the creep state of the component. This concept was adopted to develop an interpretive framework for inferring the creep state of a component. It is possible to monitor the accumulation of creep damage through the symptomatic relative increase in strain rate. By taking the ratio of two orthogonal strain measurements, instability and drift common to both measurements can be effectively eliminated; an important attribute considering the necessity to monitor very low strain rates over decades in time in a harsh environment. A preliminary study of using the potential drop technique for monitoring creep damage at a weld has been conducted. Welds provide a site for preferential creep damage accumulation and therefore will frequently be the life limiting feature of power station components. The potential drop technique will be sensitive to both the localised strain that is understood to act as precursor to creep damage at a weld and also the initiation and growth of a crack. Through the course of this project, two site trials have been conducted in power stations. A measurement system and high temperature hardware that is suitable for the power station environment has been developed. The focus of this thesis is the effective transfer of the technique to industry; the realisation of this is detailed in the final chapter.Open Acces