Wireless industrial monitoring and control networks: the journey so far and the road ahead

While traditional wired communication technologies have played a crucial role in industrial monitoring and control networks over the past few decades, they are increasingly proving to be inadequate to meet the highly dynamic and stringent demands of today’s industrial applications, primarily due to the very rigid nature of wired infrastructures. Wireless technology, however, through its increased pervasiveness, has the potential to revolutionize the industry, not only by mitigating the problems faced by wired solutions, but also by introducing a completely new class of applications. While present day wireless technologies made some preliminary inroads in the monitoring domain, they still have severe limitations especially when real-time, reliable distributed control operations are concerned. This article provides the reader with an overview of existing wireless technologies commonly used in the monitoring and control industry. It highlights the pros and cons of each technology and assesses the degree to which each technology is able to meet the stringent demands of industrial monitoring and control networks. Additionally, it summarizes mechanisms proposed by academia, especially serving critical applications by addressing the real-time and reliability requirements of industrial process automation. The article also describes certain key research problems from the physical layer communication for sensor networks and the wireless networking perspective that have yet to be addressed to allow the successful use of wireless technologies in industrial monitoring and control networks

Wireless Sensor Technology Selection for I4.0 Manufacturing Systems

The term smart manufacturing has surfaced as an industrial revolution in Germany known as Industry 4.0 (I4.0); this revolution aims to help the manufacturers adapt to turbulent market trends. Its main scope is implementing machine communication, both vertically and horizontally across the manufacturing hierarchy through Internet of things (IoT), technologies and servitization concepts. The main objective of this research is to help manufacturers manage the high levels of variety and the extreme turbulence of market trends through developing a selection tool that utilizes Analytic Hierarchy Process (AHP) techniques to recommend a suitable industrial wireless sensor network (IWSN) technology that fits their manufacturing requirements.In this thesis, IWSN technologies and their properties were identified, analyzed and compared to identify their potential suitability for different industrial manufacturing system application areas. The study included the identification and analysis of different industrial system types, their application areas, scenarios and respective communication requirements. The developed tool’s sensitivity is also tested to recommend different IWSN technology options with changing influential factors. Also, a prioritizing protocol is introduced in the case where more than one IWSN technology options are recommended by the AHP tool.A real industrial case study with the collaboration of SPM Automation Inc. is presented, where the industrial systems’ class, communication traffic types, and communication requirements were analyzed to recommend a suitable IWSN technology that fits their requirements and assists their shift towards I4.0 through utilizing AHP techniques. The results of this research will serve as a step forward, in the transformation process of manufacturing towards a more digitalized and better connected cyber-physical systems; thus, enhancing manufacturing attributes such as flexibility, reconfigurability, scalability and easing the shift towards implementing I4.0

Revisiting multi-channel communication to mitigate interference and link dynamics in wireless sensor networks

Multichannel communication has been proposed as alternative to adaptive (single-channel) routing protocols for mitigating the impact of interference and link dynamics in wireless sensor networks. While several studies have advocated features of both techniques (not without running up against contradicting arguments) a comprehensive study that aligns these results is still lacking. This paper aims at filling this gap. We present an experimental test bed setup used to perform extensive measurements for both single-channel and multichannel communication. We first analyze single-channel and multichannel communication over a single-hop in terms of packet reception ratio, maximum burst loss, temporal correlation of losses, and loss correlations across channels. Results show that multichannel communication with channel hopping significantly reduces link burstiness and packet loss correlation. For multi-hop networks, multi-channel communication and adaptive routing show similar end-to-end reliability in dense topologies, while multichannel communication can outperform adaptive routing in sparse networks with bursty links