Tolerancing and Sheet Bending in Small Batch Part Manufacturing

Tolerances indicate geometrical limits between which a component is expected to perform its function adequately. They are used for instance for set-up selection in process planning and for inspection. Tolerances must be accounted for in sequencing and positioning procedures for bending of sheet metal parts. In bending, the shape of a part changes not only locally, but globally as well. Therefore, sheet metal part manufacturing presents some specific problems as regards reasoning about tolerances. The paper focuses on the interpretation and conversion of tolerances as part of a sequencing procedure for bending to be used in an integrated CAPP system

Virtual bloXing - assembly rapid prototyping for near net shapes

Virtual reality (VR) provides another dimension to many engineering applications. Its immersive and interactive nature allows an intuitive approach to study both cognitive activities and performance evaluation. Market competitiveness means having products meet form, fit and function quickly. Rapid Prototyping and Manufacturing (RP&M) technologies are increasingly being applied to produce functional prototypes and the direct manufacturing of small components. Despite its flexibility, these systems have common drawbacks such as slow build rates, a limited number of build axes (typically one) and the need for post processing. This paper presents a Virtual Assembly Rapid Prototyping (VARP) project which involves evaluating cognitive activities in assembly tasks based on the adoption of immersive virtual reality along with a novel nonlayered rapid prototyping for near net shape (NNS) manufacturing of components. It is envisaged that this integrated project will facilitate a better understanding of design for manufacture and assembly by utilising equivalent scale digital and physical prototyping in one rapid prototyping system. The state of the art of the VARP project is also presented in this paper

Virtual assembly rapid prototyping of near net shapes

Virtual reality (VR) provides another dimension to many engineering applications. Its immersive and interactive nature allows an intuitive approach to study both cognitive activities and performance evaluation. Market competitiveness means having products meet form, fit and function quickly. Rapid Prototyping and Manufacturing (RP&M) technologies are increasingly being applied to produce functional prototypes and the direct manufacturing of small components. Despite its flexibility, these systems have common drawbacks such as slow build rates, a limited number of build axes (typically one) and the need for post processing. This paper presents a Virtual Assembly Rapid Prototyping (VARP) project which involves evaluating cognitive activities in assembly tasks based on the adoption of immersive virtual reality along with a novel non-layered rapid prototyping for near net shape (NNS) manufacturing of components. It is envisaged that this integrated project will facilitate a better understanding of design for manufacture and assembly by utilising equivalent scale digital and physical prototyping in one rapid prototyping system. The state of the art of the VARP project is also presented in this paper

Probing a Continuum of Macro-molecular Assembly Models with Graph Templates of Complexes

Reconstruction by data integration is an emerging trend to reconstruct large protein assemblies, but uncertainties on the input data yield average models whose quantitative interpretation is challenging. This paper presents methods to probe fuzzy models of large assemblies against atomic resolution models of sub-systems. More precisely, consider a Toleranced Model (TOM) of a macro-molecular assembly, namely a continuum of nested shapes representing the assembly at multiple scales. Also consider a template namely an atomic resolution 3D model of a sub-system (a complex) of this assembly. We present graph-based algorithms performing a multi-scale assessment of the complexes of the TOM, by comparing the pairwise contacts which appear in the TOM against those of the template. We apply this machinery to recent average models of the Nuclear Pore Complex, and confront our observations to the latest experimental work.La reconstruction par intégration de données est une modalité émergente pour reconstruire de gros assemblages macro-moléculaires, mais les incertitudes sur les entrées donnent lieu à la génération de modèles moyens dont l'interprétation quantitative est délicate. Ce travail présente des méthodes pour comparer de tels modèles moyens à des structures de sous-systèmes connus à résolution atomique. Plus précisément, considérons un modèle tolérancé (TOM) d'un assemblage, i.e. un continuum de formes imbriquées représentant l'assemblage à diverses échelles. Considérons également un {\em template}, i.e. un modèle à résolution atomique d'un sous-système. Nous présentons des outils dérivés de la théorie des graphes, permettant de comparer les contacts entre les protéines du TOM aux contacts du template. Nous utilisons ces outils pour analyser des modèles moyens du pore nucléaire récemment produits, et discutons nos résultats à la lumière des données expérimentales les plus récentes

Multi-scale Geometric Modeling of Ambiguous Shapes with Toleranced Balls and Compoundly Weighted alpha-shapes

Also as INRIA Tech report 7306International audienceDealing with ambiguous data is a challenge in Science in general and geometry processing in particular. One route of choice to extract information from such data consists of replacing the ambiguous input by a continuum, typically a one-parameter family, so as to mine stable geometric and topological features within this family. This work follows this spirit and introduces a novel framework to handle 3D ambiguous geometric data which are naturally modeled by balls. First, we introduce toleranced balls to model ambiguous geometric objects. A toleranced ball consists of two concentric balls, and interpolating between their radii provides a way to explore a range of possible geometries. We propose to model an ambiguous shape by a collection of toleranced balls, and show that the aforementioned radius interpolation is tantamount to the growth process associated with an additively-multiplicatively weighted Voronoi diagram (also called compoundly weighted or CW). Second and third, we investigate properties of the CW diagram and the associated CW -complex, which provides a ltration called the -complex. Fourth, we sketch a naive algorithm to compute the CW VD. Finally, we use the -complex to assess the quality of models of large protein assemblies, as these models inherently feature ambiguities

Multi-scale Geometric Modeling of Ambiguous Shapes with Toleranced Balls and Compoundly Weighted alpha-shapes

Dealing with ambiguous data is a challenge in Science in general and geometry processing in particular. One route of choice to extract information from such data consists of replacing the ambiguous input by a continuum, typically a one-parameter family, so as to mine stable geometric and topological features within this family. This work follows this spirit and introduces a novel framework to handle 3D ambiguous geometric data which are naturally modeled by balls. First, we introduce {\em toleranced balls} to model ambiguous geometric objects. A toleranced ball consists of two concentric balls, and interpolating between their radii provides a way to explore a range of possible geometries. We propose to model an ambiguous shape by a collection of toleranced balls, and show that the aforementioned radius interpolation is tantamount to the growth process associated with an additively-multiplicatively weighted Voronoi diagram (also called compoundly weighted or CW). Second and third, we investigate properties of the CW diagram and the associated CW $\alpha$-complex, which provides a filtration called the $\lambda$-complex. Fourth, we propose a naive algorithm to compute the CW VD. Finally, we use the $\lambda$-complex to assess the quality of models of large protein assemblies, as these models inherently feature ambiguities