Fiber orientation assessment on randomly-oriented strands composites by means of infrared thermography

In this paper, an infrared thermography technique is used to assess the fiber orientation on the surface of carbon fiber reinforced polymer (CFRP) moulded with randomly-oriented strands (ROS). Due to the randomness of the material, a point by point inspection would be very time consuming. In this paper it is proposed to use a flying laser spot technique to heat a line-region on the surface of the sample instead of a spot. During our experiments, a flying laser spot inspection was performed in 30 s while a point by point inspection of the same area would require about 25 min. An artificial neural network (ANN) was then used to estimate the fiber orientation over the heated line. The classification rate obtained with the network was 91.2% for the training stage and 71.6% for the testing stage

A Review of Structural Health Monitoring Techniques as Applied to Composite Structures.

Structural Health Monitoring (SHM) is the process of collecting, interpreting, and analysing data from structures in order to determine its health status and the remaining life span. Composite materials have been extensively use in recent years in several industries with the aim at reducing the total weight of structures while improving their mechanical properties. However, composite materials are prone to develop damage when subjected to low to medium impacts (ie 1 – 10 m/s and 11 – 30 m/s respectively). Hence, the need to use SHM techniques to detect damage at the incipient initiation in composite materials is of high importance. Despite the availability of several SHM methods for the damage identification in composite structures, no single technique has proven suitable for all circumstances. Therefore, this paper offers some updated guidelines for the users of composites on some of the recent advances in SHM applied to composite structures; also, most of the studies reported in the literature seem to have concentrated on the flat composite plates and reinforced with synthetic fibre. There are relatively fewer stories on other structural configurations such as single or double curve structures and hybridised composites reinforced with natural and synthetic fibres as regards SHM

Acoustic emission monitoring of wood materials and timber structures: A critical review

The growing interest in timber construction and using more wood for civil engineering applications has given highlighted importance of developing non-destructive evaluation (NDE) methods for structural health monitoring and quality control of wooden construction. This study, critically reviews the acoustic emission (AE) method and its applications in the wood and timber industry. Various other NDE methods for wood monitoring such as infrared spectroscopy, stress wave, guided wave propagation, X-ray computed tomography and thermography are also included. The concept and experimentation of AE are explained, and the impact of wood properties on AE signal velocity and energy attenuation is discussed. The state-of-the-art AE monitoring of wood and timber structures is organized into six applications: (1) wood machining monitoring; (2) wood drying; (3) wood fracture; (4) timber structural health monitoring; (5) termite infestation monitoring; and (6) quality control. For each application, the opportunities that the AE method offers for in-situ monitoring or smart assessment of wood-based materials are discussed, and the challenges and direction for future research are critically outlined. Overall, compared with structural health monitoring of other materials, less attention has been paid to data-driven methods and machine learning applied to AE monitoring of wood and timber. In addition, most studies have focused on extracting simple time-domain features, whereas there is a gap in using sophisticated signal processing and feature engineering techniques. Future research should explore the sensor fusion for monitoring full-scale timber buildings and structures and focus on applying AE to large-size structures containing defects. Moreover, the effectiveness of AE methods used for wood composites and mass timber structures should be further studied

Acoustic emission monitoring of wood materials and timber structures: A critical review

The growing interest in timber construction and using more wood for civil engineering applications has given highlighted importance of developing non-destructive evaluation (NDE) methods for structural health monitoring and quality control of wooden construction. This study, critically reviews the acoustic emission (AE) method and its applications in the wood and timber industry. Various other NDE methods for wood monitoring such as infrared spectroscopy, stress wave, guided wave propagation, X-ray computed tomography and thermography are also included. The concept and experimentation of AE are explained, and the impact of wood properties on AE signal velocity and energy attenuation is discussed. The state-of-the-art AE monitoring of wood and timber structures is organized into six applications: (1) wood machining monitoring; (2) wood drying; (3) wood fracture; (4) timber structural health monitoring; (5) termite infestation monitoring; and (6) quality control. For each application, the opportunities that the AE method offers for in-situ monitoring or smart assessment of wood-based materials are discussed, and the challenges and direction for future research are critically outlined. Overall, compared with structural health monitoring of other materials, less attention has been paid to data-driven methods and machine learning applied to AE monitoring of wood and timber. In addition, most studies have focused on extracting simple time-domain features, whereas there is a gap in using sophisticated signal processing and feature engineering techniques. Future research should explore the sensor fusion for monitoring full-scale timber buildings and structures and focus on applying AE to large-size structures containing defects. Moreover, the effectiveness of AE methods used for wood composites and mass timber structures should be further studied

Function-oriented in-line quality assurance of hybrid sheet molding compound

Die Verwendung von faserverstärkten Kunststoffen (FVK) nimmt weltweit stetig zu. Die Kombination von diskontinuierlichem Sheet Molding Compound (DiCo-SMC) und kontinuierlichem SMC (Co-SMC) in einer neuen, hybriden Materialklasse (CoDiCo-SMC) verspricht günstige Herstellungskosten bei gleichzeitig hoher lokaler Steifigkeit und Festigkeit zu erreichen. Allerdings gefährden auftretende Fertigungsabweichungen die Funktionserfüllung der gefertigten Bauteile. Die resultierende Forderung nach fehlerfreien FVK-Bauteilen gilt neben den hohen Preisen für Rohmaterialien als ein weiterer Kostentreiber. Mithilfe des Ansatzes einer bauteilindividuellen, funktionsorientierten In-line-Qualitätssicherung soll im Rahmen dieser Arbeit Abhilfe geschaffen werden. Für diese Art der Qualitätssicherung werden In-line-Messergebnisse in Funktionsmodelle integriert. Metamodelle der Funktionsmodelle beschleunigen die Funktionsbewertung und ermöglichen eine Funktionsaussage innerhalb der Zykluszeit in der Produktion. In der vorliegenden Arbeit wurde die bauteilindividuelle, funktionsorientierte In-line-Qualitäts-sicherung exemplarisch für die neue Werkstoffklasse CoDiCo-SMC umgesetzt. Zur Quantifizierung von drei relevanten Fertigungsabweichungen (lokale Glasfaseranteile, Pose des Co-SMC Patches, Delamination) wurden drei verschiedene Messtechniken eingesetzt. Die Terahertz-Spektroskopie wurde zum ersten Mal zur In-line-Messung lokaler Glasfaseranteile in DiCo-SMC eingesetzt. Die Puls-Phasen-Thermografie wurde zur Quantifizierung der Delamination und eine Industriekamera zur Messung der Pose des Co-SMC Patches genutzt. Für jede Messtechnik wurde die Messunsicherheit gemäß des „Guide to the expression of uncertainty in measurement“ (GUM) quantifiziert. Die Messergebnisse wurden in einem parametrierten Finite-Elemente-Modell (FE) weiterverarbeitet und zu einer Funktionsprädiktion aggregiert. Mit Hilfe der Messergebnisse und der modellierten Funktion konnten über diese Input-Output-Beziehungen Metamodelle trainiert werden. In dieser Arbeit wird die prädizierte Bauteilfunktion ebenfalls als Messergebnis verstanden. Daher wurden die Mess-unsicherheiten sowohl der FE-Modelle als auch der Metamodelle bestimmt. Der vorgeschlagene Ansatz wurde anhand von zwei exemplarischen Prüfkörpern validiert. Die Ergebnisse zeigen, dass insbesondere die Messung der lokalen Glasfaseranteile und der Pose des Co-SMC Patches Rückschlüsse auf die bauteilspezifische Steifigkeit zulassen. Allerdings muss aufgrund der ermittelten Messunsicherheiten derzeit noch auf eine industrielle Anwendung verzichtet werden. Die Nutzung bauteilspezifischer Funktionsinformationen nach der Fertigung ermöglicht es, gängige Sicherheitsfaktoren in der Dimensionierung von FVK-Bauteilen zu reduzieren

Non-destructive Testing in Civil Engineering

This Special Issue, entitled “Non-Destructive Testing in Civil Engineering”, aims to present to interested researchers and engineers the latest achievements in the field of new research methods, as well as the original results of scientific research carried out with their use—not only in laboratory conditions but also in selected case studies. The articles published in this Special Issue are theoretical–experimental and experimental, and also show the practical nature of the research. They are grouped by topic, and the main content of each article is briefly discussed for your convenience. These articles extend the knowledge in the field of non-destructive testing in civil engineering with regard to new and improved non-destructive testing (NDT) methods, their complementary application, and also the analysis of their results—including the use of sophisticated mathematical algorithms and artificial intelligence, as well as the diagnostics of materials, components, structures, entire buildings, and interesting case studies

Defect detection in infrared thermography by deep learning algorithms

L'évaluation non destructive (END) est un domaine permettant d'identifier tous les types de dommages structurels dans un objet d'intérêt sans appliquer de dommages et de modifications permanents. Ce domaine fait l'objet de recherches intensives depuis de nombreuses années. La thermographie infrarouge (IR) est l'une des technologies d'évaluation non destructive qui permet d'inspecter, de caractériser et d'analyser les défauts sur la base d'images infrarouges (séquences) provenant de l'enregistrement de l'émission et de la réflexion de la lumière infrarouge afin d'évaluer les objets non autochauffants pour le contrôle de la qualité et l'assurance de la sécurité. Ces dernières années, le domaine de l'apprentissage profond de l'intelligence artificielle a fait des progrès remarquables dans les applications de traitement d'images. Ce domaine a montré sa capacité à surmonter la plupart des inconvénients des autres approches existantes auparavant dans un grand nombre d'applications. Cependant, en raison de l'insuffisance des données d'entraînement, les algorithmes d'apprentissage profond restent encore inexplorés, et seules quelques publications font état de leur application à l'évaluation non destructive de la thermographie (TNDE). Les algorithmes d'apprentissage profond intelligents et hautement automatisés pourraient être couplés à la thermographie infrarouge pour identifier les défauts (dommages) dans les composites, l'acier, etc. avec une confiance et une précision élevée. Parmi les sujets du domaine de recherche TNDE, les techniques d'apprentissage automatique supervisées et non supervisées sont les tâches les plus innovantes et les plus difficiles pour l'analyse de la détection des défauts. Dans ce projet, nous construisons des cadres intégrés pour le traitement des données brutes de la thermographie infrarouge à l'aide d'algorithmes d'apprentissage profond et les points forts des méthodologies proposées sont les suivants: 1. Identification et segmentation automatique des défauts par des algorithmes d'apprentissage profond en thermographie infrarouge. Les réseaux neuronaux convolutifs (CNN) pré-entraînés sont introduits pour capturer les caractéristiques des défauts dans les images thermiques infrarouges afin de mettre en œuvre des modèles basés sur les CNN pour la détection des défauts structurels dans les échantillons composés de matériaux composites (diagnostic des défauts). Plusieurs alternatives de CNNs profonds pour la détection de défauts dans la thermographie infrarouge. Les comparaisons de performance de la détection et de la segmentation automatique des défauts dans la thermographie infrarouge en utilisant différentes méthodes de détection par apprentissage profond : (i) segmentation d'instance (Center-mask ; Mask-RCNN) ; (ii) détection d’objet (Yolo-v3 ; Faster-RCNN) ; (iii) segmentation sémantique (Unet ; Res-unet); 2. Technique d'augmentation des données par la génération de données synthétiques pour réduire le coût des dépenses élevées associées à la collecte de données infrarouges originales dans les composites (composants d'aéronefs.) afin d'enrichir les données de formation pour l'apprentissage des caractéristiques dans TNDE; 3. Le réseau antagoniste génératif (GAN convolutif profond et GAN de Wasserstein) est introduit dans la thermographie infrarouge associée à la thermographie partielle des moindres carrés (PLST) (réseau PLS-GANs) pour l'extraction des caractéristiques visibles des défauts et l'amélioration de la visibilité des défauts pour éliminer le bruit dans la thermographie pulsée; 4. Estimation automatique de la profondeur des défauts (question de la caractérisation) à partir de données infrarouges simulées en utilisant un réseau neuronal récurrent simplifié : Gate Recurrent Unit (GRU) à travers l'apprentissage supervisé par régression.Non-destructive evaluation (NDE) is a field to identify all types of structural damage in an object of interest without applying any permanent damage and modification. This field has been intensively investigated for many years. The infrared thermography (IR) is one of NDE technology through inspecting, characterize and analyzing defects based on the infrared images (sequences) from the recordation of infrared light emission and reflection to evaluate non-self-heating objects for quality control and safety assurance. In recent years, the deep learning field of artificial intelligence has made remarkable progress in image processing applications. This field has shown its ability to overcome most of the disadvantages in other approaches existing previously in a great number of applications. Whereas due to the insufficient training data, deep learning algorithms still remain unexplored, and only few publications involving the application of it for thermography nondestructive evaluation (TNDE). The intelligent and highly automated deep learning algorithms could be coupled with infrared thermography to identify the defect (damages) in composites, steel, etc. with high confidence and accuracy. Among the topics in the TNDE research field, the supervised and unsupervised machine learning techniques both are the most innovative and challenging tasks for defect detection analysis. In this project, we construct integrated frameworks for processing raw data from infrared thermography using deep learning algorithms and highlight of the methodologies proposed include the following: 1. Automatic defect identification and segmentation by deep learning algorithms in infrared thermography. The pre-trained convolutional neural networks (CNNs) are introduced to capture defect feature in infrared thermal images to implement CNNs based models for the detection of structural defects in samples made of composite materials (fault diagnosis). Several alternatives of deep CNNs for the detection of defects in the Infrared thermography. The comparisons of performance of the automatic defect detection and segmentation in infrared thermography using different deep learning detection methods: (i) instance segmentation (Center-mask; Mask-RCNN); (ii) objective location (Yolo-v3; Faster-RCNN); (iii) semantic segmentation (Unet; Res-unet); 2. Data augmentation technique through synthetic data generation to reduce the cost of high expense associated with the collection of original infrared data in the composites (aircraft components.) to enrich training data for feature learning in TNDE; 3. The generative adversarial network (Deep convolutional GAN and Wasserstein GAN) is introduced to the infrared thermography associated with partial least square thermography (PLST) (PLS-GANs network) for visible feature extraction of defects and enhancement of the visibility of defects to remove noise in Pulsed thermography; 4. Automatic defect depth estimation (Characterization issue) from simulated infrared data using a simplified recurrent neural network: Gate Recurrent Unit (GRU) through the regression supervised learning

Characterization and Modelling of Composites

Composites have increasingly been used in various structural components in the aerospace, marine, automotive, and wind energy sectors. The material characterization of composites is a vital part of the product development and production process. Physical, mechanical, and chemical characterization helps developers to further their understanding of products and materials, thus ensuring quality control. Achieving an in-depth understanding and consequent improvement of the general performance of these materials, however, still requires complex material modeling and simulation tools, which are often multiscale and encompass multiphysics. This Special Issue aims to solicit papers concerning promising, recent developments in composite modeling, simulation, and characterization, in both design and manufacturing areas, including experimental as well as industrial-scale case studies. All submitted manuscripts will undergo a rigorous review process and will only be considered for publication if they meet journal standards. Selected top articles may have their processing charges waived at the recommendation of reviewers and the Guest Editor

Non-destructive testing and evaluation of composite materials/structures: A state-of-the-art review

Composite materials/structures are advancing in product efficiency, cost-effectiveness and the development of superior specific properties. There are increasing demands in their applications to load-carrying structures in aerospace, wind turbines, transportation, and medical equipment, etc. Thus robust and reliable non-destructive testing (NDT) of composites is essential to reduce safety concerns and maintenance costs. There have been various NDT methods built upon different principles for quality assurance during the whole lifecycle of a composite product. This paper reviews the most established NDT techniques for detection and evaluation of defects/damage evolution in composites. These include acoustic emission, ultrasonic testing, infrared thermography, terahertz testing, shearography, digital image correlation, as well as X-ray and neutron imaging. For each NDT technique, we cover a brief historical background, principles, standard practices, equipment and facilities used for composite research. We also compare and discuss their benefits and limitations, and further summarise their capabilities and applications to composite structures. Each NDT technique has its own potential and rarely achieves a full-scale diagnosis of structural integrity. Future development of NDT techniques for composites will be directed towards intelligent and automated inspection systems with high accuracy and efficient data processing capabilities