Diagnosis of Induction Motor Faults in the Fractional Fourier Domain

[EN] Motor current signature analysis (MCSA) is a well-established method for the diagnosis of induction motor faults. It is based on the analysis of the spectral content of a motor current, which is sampled while a motor runs in steady state, to detect the harmonic components that characterize each type of fault. The Fourier transform (FT) plays a prominent role as a tool for identifying these spectral components. Recently, MCSA has also been applied during the transient regime (TMCSA) using the whole transient speed range to create a unique stamp of each harmonic as it evolves in the time-frequency plane. This method greatly enhances the reliability of the diagnostic process compared with the traditional method, which relies on spectral analysis at a single speed. However, the FT cannot be used in this case because the fault harmonics are not stationary signals. This paper proposes the use of the fractional FT (FrFT) instead of the FT to perform TMCSA. This paper also proposes the optimization of the FrFT to generate a spectrum where the frequency-varying fault harmonics appear as single spectral lines and, therefore, facilitate the diagnostic process. A discrete wavelet transform (DWT) is used as a conditioning tool to filter the motor current prior to its processing by the FrFT. Experimental results that are obtained with a 1.1-kW three-phase squirrel-cage induction motor with broken bars are presented to validate the proposed method.This work was supported by the European Community's Seventh Framework Program FP7/2007-2013 under Grant Agreement 224233 (Research Project PRODI "Power Plant Robustification Based on Fault Detection and Isolation Algorithms"). The Associate Editor coordinating the review process for this paper was Dr. Subhas Mukhopadhyay.Pineda-Sanchez, M.; Riera-Guasp, M.; Antonino-Daviu, J.; Roger-Folch, J.; Perez-Cruz, J.; Puche-Panadero, R. (2010). Diagnosis of Induction Motor Faults in the Fractional Fourier Domain. IEEE Transactions on Instrumentation and Measurement. 59(8):2065-2075. https://doi.org/10.1109/TIM.2009.2031835S2065207559

Diagnosis of induction motor faults via gabor analysis of the current in transient regime

© 2011 IEEE. Personal use of this material is permitted. Permissíon from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertisíng or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.[EN] Time-frequency analysis of the transient current in induction motors (IMs) is the basis of the transient motor current signature analysis diagnosis method. IM faults can be accurately identified by detecting the characteristic pattern that each type of fault produces in the time-frequency plane during a speed transient. Diverse transforms have been proposed to generate a 2-D time-frequency representation of the current, such as the short time Fourier transform (FT), the wavelet transform, or the Wigner-Ville distribution. However, a fine tuning of their parameters is needed in order to obtain a high-resolution image of the fault in the time-frequency domain, and they also require a much higher processing effort than traditional diagnosis techniques, such as the FT. The new method proposed in this paper addresses both problems using the Gabor analysis of the current via the chirp z-transform, which can be easily adapted to generate high-resolution time-frequency stamps of different types of faults. In this paper, it is used to diagnose broken bars and mixed eccentricity faults of an IM using the current during a startup transient. This new approach is theoretically introduced and experimentally validated with a 1.1-kW commercial motor in faulty and healthy conditions. © 2012 IEEE.This work was supported by the Spanish Ministerio de Ciencia e Innovacion (MICINN) in the framework of the VI Plan Nacional de Investigacion Cientifica, Desarrollo e Innovacion Tecnologica 2008-2011. (Programa Nacional de proyectos de Investigacion Fundamental, project reference DPI2011-23740). The Associate Editor coordinating the review process for this paper was Dr. Subhas Mukhopadhyay.Riera-Guasp, M.; Pineda-Sanchez, M.; Pérez-Cruz, J.; Puche-Panadero, R.; Roger-Folch, J.; Antonino-Daviu, J. (2012). Diagnosis of induction motor faults via gabor analysis of the current in transient regime. IEEE Transactions on Instrumentation and Measurement. 61(6):1583-1596. doi:10.1109/TIM.2012.2186650S1583159661

Modelling and detection of faults in axial-flux permanent magnet machines

The development of various topologies and configurations of axial-flux permanent magnet machine has spurred its use for electromechanical energy conversion in several applications. As it becomes increasingly deployed, effective condition monitoring built on reliable and accurate fault detection techniques is needed to ensure its engineering integrity. Unlike induction machine which has been rigorously investigated for faults, axial-flux permanent magnet machine has not. Thus in this thesis, axial-flux permanent magnet machine is investigated under faulty conditions. Common faults associated with it namely; static eccentricity and interturn short circuit are modelled, and detection techniques are established. The modelling forms a basis for; developing a platform for precise fault replication on a developed experimental test-rig, predicting and analysing fault signatures using both finite element analysis and experimental analysis. In the detection, the motor current signature analysis, vibration analysis and electrical impedance spectroscopy are applied. Attention is paid to fault-feature extraction and fault discrimination. Using both frequency and time-frequency techniques, features are tracked in the line current under steady-state and transient conditions respectively. Results obtained provide rich information on the pattern of fault harmonics. Parametric spectral estimation is also explored as an alternative to the Fourier transform in the steady-state analysis of faulty conditions. It is found to be as effective as the Fourier transform and more amenable to short signal-measurement duration. Vibration analysis is applied in the detection of eccentricities; its efficacy in fault detection is hinged on proper determination of vibratory frequencies and quantification of corresponding tones. This is achieved using analytical formulations and signal processing techniques. Furthermore, the developed fault model is used to assess the influence of cogging torque minimization techniques and rotor topologies in axial-flux permanent magnet machine on current signal in the presence of static eccentricity. The double-sided topology is found to be tolerant to the presence of static eccentricity unlike the single-sided topology due to the opposing effect of the resulting asymmetrical properties of the airgap. The cogging torque minimization techniques do not impair on the established fault detection technique in the single-sided topology. By applying electrical broadband impedance spectroscopy, interturn faults are diagnosed; a high frequency winding model is developed to analyse the impedance-frequency response obtained

The Harmonic Order Tracking Analysis Method for the Fault Diagnosis in Induction Motors Under Time-Varying Conditions

[EN] This paper introduces a new approach for improving the fault diagnosis in induction motors under time-varying conditions. A significant amount of published approaches in this field rely on representing the stator current in the time-frequency domain, and identifying the characteristic signatures that each type of fault generates in this domain. However, time-frequency transforms produce three-dimensional (3-D) representations, very costly in terms of storage and processing resources. Moreover, the identification and evaluation of the fault components in the time-frequency plane requires a skilled staff or advanced pattern detection algorithms. The proposed methodology solves these problem by transforming the complex 3-D spectrograms supplied by time-frequency tools into simple x-y graphs, similar to conventional Fourier spectra. These graphs display a unique pattern for each type of fault, even under supply or load time-varying conditions, making easy and reliable the diagnostic decision even for nonskilled staff. Moreover, the resulting patterns can be condensed in a very small dataset, reducing greatly the storage or transmission requirements regarding to conventional spectrograms. The proposed method is an extension to nonstationary conditions of the harmonic order tracking approach. It is introduced theoretically and validated experimentally by using the commercial induction motors feed through electronic converters.This work was supported by the Spanish "Ministerio de Economia y Competitividad" in the framework of the "Programa Estatal de Investigacion, Desarrollo e Innovacion Orientada a los Retos de la Sociedad" (Project reference DPI2014-60881-R). Paper no. TEC-00176-2016.Sapena-Bano, A.; Burriel-Valencia, J.; Pineda-Sanchez, M.; Puche-Panadero, R.; Riera-Guasp, M. (2017). The Harmonic Order Tracking Analysis Method for the Fault Diagnosis in Induction Motors Under Time-Varying Conditions. IEEE Transactions on Energy Conversion. 32(1):244-256. doi:10.1109/TEC.2016.2626008S24425632

An improved spline-local mean decomposition and its application to vibration analysis of rotating machinery with rub-impact fault

A troublesome problem in application of local mean decomposition (LMD) is that the moving averaging process is time-consuming and inaccurate in processing the mechanical vibration signals. An improved spline-LMD (SLMD) method is proposed to solve this problem. The proposed method uses the cubic spline interpolation to compute the upper and lower envelopes of a signal, and then the local mean and envelope estimate functions can be derived using the envelopes. Meanwhile, a signal extending approach based on self-adaptive waveform matching technique is applied to extend the raw signal and overcome the boundary distortion resulting from the process of computing the upper and lower envelopes. Subsequently, this paper compares SLMD with LMD in four aspects through a simulative signal. The comparative results illustrate that SLMD consumes less computation time and produces more accurate decomposed results than LMD. In the experimental part, SLMD and LMD are respectively applied to analyze the vibration signals resulting from a rotor-bearing system with rub-impact fault. The results show that SLMD can more efficiently and accurately extract the important fault features, which demonstrates that SLMD performs better than LMD in analyzing the mechanical vibration signals

Harmonic Order Tracking Analysis: A Speed-Sensorless Method for Condition Monitoring of Wound Rotor Induction Generators

"(c) 2016 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other users, including reprinting/ republishing this material for advertising or promotional purposes, creating new collective works for resale or redistribution to servers or lists, or reuse of any copyrighted components of this work in other works."[EN] This paper introduces a speed-sensorless method for detecting rotor asymmetries in wound rotor induction machines working under nonstationary conditions. The method is based on the time-frequency analysis of rotor currents and on a subsequent transformation, which leads to the following goals: unlike conventional spectrograms, it enables to show the diagnostic results as a simple graph, similar to a Fourier spectrum, but where the fault components are placed always at the same positions, regardless the working conditions of the machine; moreover, it enables to assess the machine condition through a very small set of parameters. These characteristics facilitate the understanding and processing of the diagnostic results, and thus, help to design improved monitoring and predictive maintenance systems. Also these features make the proposed method very suitable for condition monitoring of wind power generators, because it fits well with the usual non stationaryworking conditions ofwind turbines, and makes feasible the transmission of significant diagnostic information to the remote monitoring center using standard data transmission systems. Simulation results and experimental tests, carried out on a 5-kW laboratory rig, show the validity of the proposed method and illustrate its advantages regarding previously developed diagnostic methods under nonstationary conditions.This work was supported by the Spanish Ministerio de Economia y Competitividad in the framework of the Programa Estatal de Investigacion, Desarrollo e Innovacion Orientada a los Retos de la Sociedad under Project (DPI2014-60881-R).Sapena Bañó, Á.; Riera Guasp, M.; Puche Panadero, R.; Martínez Román, JA.; Pérez Cruz, J.; Pineda Sánchez, M. (2016). Harmonic Order Tracking Analysis: A Speed-Sensorless Method for Condition Monitoring of Wound Rotor Induction Generators. IEEE Transactions on Industry Applications. 52(6):4719-4729. https://doi.org/10.1109/TIA.2016.2597134S4719472952

Motor Vibration Analysis for the Fault Diagnosis in Nonstationary Operating Conditions

The reliability and performance of a system with minimum life-cycle cost have become quite prominent in engineering systems. With increasing industrial applications, machines are operating in intricate conditions with higher uncertainty, causing greater vulnerability of system failure. This paper reports fault-related information of Brushless DC Motor (BLDC motor) in nonstationary operating conditions and presents several analyses to diagnose the faults. Fault diagnosis is the most crucial and important part of system prognostics which helps to increase the remaining useful life (RUL) and prevent catastrophic failures. Having both electrical and mechanical characteristics present in a BLDC motor, it shows several faults in different operating conditions. These faults cause a significant change in the vibration of the Motor. This paper deals with the anomaly detection of BLDC motor in nonstationary speed conditions using vibration signal analysis as well as extraction of several Condition Indicators (CI)

Sensor Signal and Information Processing II

In the current age of information explosion, newly invented technological sensors and software are now tightly integrated with our everyday lives. Many sensor processing algorithms have incorporated some forms of computational intelligence as part of their core framework in problem solving. These algorithms have the capacity to generalize and discover knowledge for themselves and learn new information whenever unseen data are captured. The primary aim of sensor processing is to develop techniques to interpret, understand, and act on information contained in the data. The interest of this book is in developing intelligent signal processing in order to pave the way for smart sensors. This involves mathematical advancement of nonlinear signal processing theory and its applications that extend far beyond traditional techniques. It bridges the boundary between theory and application, developing novel theoretically inspired methodologies targeting both longstanding and emergent signal processing applications. The topic ranges from phishing detection to integration of terrestrial laser scanning, and from fault diagnosis to bio-inspiring filtering. The book will appeal to established practitioners, along with researchers and students in the emerging field of smart sensors processing