Manufacturing System Design Framework Manual

Previous Lean Aerospace Initiative research in factory operations had indicated that the greatest performance gains are realized when the manufacturing system is designed from the top down and from supplier to the customer. Manufacturing system designs were most effective when the entire product value stream was designed or redesigned (not just a shop, division or segment of the factory). This led to a focus on manufacturing system design. The objective in this study was to develop a method or process that would assist manufacturing system designers as they developed (or modified) the manufacturing system for their needs. This effort was developed to be applicable to a single product manufacturing system design or a multiple product manufacturing system design. A systems approach was used with an enterprise perspective. Several important products were produced as the problem was addressed: a list of the manufacturing system design inputs and a definition of manufacturing system types (each included in the appendices)

Relations between cells in cellular manufacturing

The paper considers a (static) portfolio system that satisfies adding-up contraints and the gross substitution theorem. The paper shows the relationship of the two conditions to the weak dominant diagonal property of the matrix of interest rate elasticities. This enables to investigate the impact of simultaneous changes in interest rates on the asset demands.

Lightweight reflector assembly

An inexpensive, lightweight reflective assembly member having good optical quality and particularly adaptable to accommodating temperature variations without providing destructive thermal stresses and reflective slope errors is described. The reflective assembly consists of a thin sheet of glass with appropriate reflective coating and a cellular glass block substrate bonded together. The method of fabrication includes abrading the cellular substrate with an abrasive master die to form an appropriate concave surface. An adhesive is applied to the abraded surface and a lamina reflective surface is placed under a uniform pressure to conform the reflective surface onto the desired abraded surface of the substrate

Lean Implementation Considerations in Factory Operations of Low Volume/High Complexity Production Systems

The researchers of the Lean Aircraft Initiative developed a hypothesized lean implementation model seeking to provide its members guidance on implementing lean transitions in factory operations of low volume/high complexity production systems. The model features four phases: (1) building a lean infrastructure to support lean behavior, (2) redesigning the flow of products in the factory, (3) revamping the operations management and (4) fostering process improvement. An order of implementation is discussed and each phase has implementation steps as well. Following the development of the hypothesized lean implementation model, twelve case studies were used to test the model. This report details the model and analyzes the case studies using the model as a framework

Anthropocentric perspective of production before and within Industry 4.0

Abstract This paper presents a systematic literature review (SLR) of the anthropocentric perspective of production before and after (or, better, within) Industry 4.0. We identify central research clusters regarding traditional Anthropocentric Production Systems (APS) and Anthropocentric Cyber Physical Production Systems. By comparing the two perspectives, we are able to analyse new emerging paradigms in anthropocentric production caused by Industry 4.0. We further make prediction of the future role of the human operator, his needed knowledge and capabilities and how assistance systems support the Operator 4.0. Our paper gives a brief outlook of current and needed future research. It builds grounds for further scholarly discussion on the role of humans in the factory of the future

Phase change material in automated window shades

The purpose of this report is to detail the development process for a phase change material window shading system, which stores solar thermal energy and later releases it indoors to provide nighttime space heating. To do this, wax-filled louvers with thermally absorptive front faces were developed and outfitted with a control system, which utilized historical weather data to orient the louvers to specific solar azimuthal angles, thus maximizing the thermal absorption. The system was tested against other common window treatments in a pair of thermally comparable testing structures, and was found to provide energy savings as high as 50%