A comparison of anomaly detection methods for industrial screw tightening

Within the context of Industry 4.0, quality assessment pro- cedures using data-driven techniques are becoming more critical due to the generation of massive amounts of production data. In this paper, we address the detection of abnormal screw tightening processes, which is a relevant industrial task. Since labeling is costly, requiring a manual effort, we focus on unsupervised approaches. In particular, we assume a low-dimensional input screw fastening approach that is based only on angle-torque pairs. Using such pairs, we explore three main unsuper- vised Machine Learning (ML) algorithms: Local Outlier Factor (LOF), Isolation Forest (iForest) and a deep learning Autoencoder (AE). For benchmarking purposes, we also explore a supervised Random Forest (RF) algorithm. Several computational experiments were held by us- ing recent industrial data with 2.8 million angle-torque pair records and a realistic and robust rolling window evaluation. Overall, high quality anomaly discrimination results were achieved by the iForest (99%) and AE (95% and 96%) unsupervised methods, which compared well against the supervised RF (99% and 91%). When compared with iForest, the AE requires less computation effort and provides faster anomaly detection response times.This work is supported by: European Structural and Investment Funds in the FEDER component, through the Operational Competitiveness and Internation- alization Programme (COMPETE 2020) [Project n 39479; Funding Reference: POCI-01-0247-FEDER-39479]

Isolation forests and deep autoencoders for industrial screw tightening anomaly detection

Within the context of Industry 4.0, quality assessment procedures using data-driven techniques are becoming more critical due to the generation of massive amounts of production data. In this paper, we address the detection of abnormal screw tightening processes, which is a key industrial task. Since labeling is costly, requiring a manual effort, we focus on unsupervised detection approaches. In particular, we assume a computationally light low-dimensional problem formulation based on angle–torque pairs. Our work is focused on two unsupervised machine learning (ML) algorithms: isolation forest (IForest) and a deep learning autoencoder (AE). Several computational experiments were held by assuming distinct datasets and a realistic rolling window evaluation procedure. First, we compared the two ML algorithms with two other methods, a local outlier factor method and a supervised Random Forest, on older data related with two production days collected in November 2020. Since competitive results were obtained, during a second stage, we further compared the AE and IForest methods by adopting a more recent and larger dataset (from February to March 2021, totaling 26.9 million observations and related to three distinct assembled products). Both anomaly detection methods obtained an excellent quality class discrimination (higher than 90%) under a realistic rolling window with several training and testing updates. Turning to the computational effort, the AE is much lighter than the IForest for training (around 2.7 times faster) and inference (requiring 3.0 times less computation). This AE property is valuable within this industrial domain since it tends to generate big data. Finally, using the anomaly detection estimates, we developed an interactive visualization tool that provides explainable artificial intelligence (XAI) knowledge for the human operators, helping them to better identify the angle–torque regions associated with screw tightening failures.This work is supported by: European Structural and Investment Funds in the FEDER component, through the Operational Competitiveness and Internationalization Programme (COMPETE 2020) [Project n 39479; Funding Reference: POCI-01-0247-FEDER-39479]. The work of Diogo Ribeiro is supported the grant FCT PD/BDE/135105/2017

Tracking the Temporal-Evolution of Supernova Bubbles in Numerical Simulations

The study of low-dimensional, noisy manifolds embedded in a higher dimensional space has been extremely useful in many applications, from the chemical analysis of multi-phase flows to simulations of galactic mergers. Building a probabilistic model of the manifolds has helped in describing their essential properties and how they vary in space. However, when the manifold is evolving through time, a joint spatio-temporal modelling is needed, in order to fully comprehend its nature. We propose a first-order Markovian process that propagates the spatial probabilistic model of a manifold at fixed time, to its adjacent temporal stages. The proposed methodology is demonstrated using a particle simulation of an interacting dwarf galaxy to describe the evolution of a cavity generated by a Supernov

Flexible Automation and Intelligent Manufacturing: The Human-Data-Technology Nexus

This is an open access book. It gathers the first volume of the proceedings of the 31st edition of the International Conference on Flexible Automation and Intelligent Manufacturing, FAIM 2022, held on June 19 – 23, 2022, in Detroit, Michigan, USA. Covering four thematic areas including Manufacturing Processes, Machine Tools, Manufacturing Systems, and Enabling Technologies, it reports on advanced manufacturing processes, and innovative materials for 3D printing, applications of machine learning, artificial intelligence and mixed reality in various production sectors, as well as important issues in human-robot collaboration, including methods for improving safety. Contributions also cover strategies to improve quality control, supply chain management and training in the manufacturing industry, and methods supporting circular supply chain and sustainable manufacturing. All in all, this book provides academicians, engineers and professionals with extensive information on both scientific and industrial advances in the converging fields of manufacturing, production, and automation

Flexible Automation and Intelligent Manufacturing: The Human-Data-Technology Nexus

This is an open access book. It gathers the first volume of the proceedings of the 31st edition of the International Conference on Flexible Automation and Intelligent Manufacturing, FAIM 2022, held on June 19 – 23, 2022, in Detroit, Michigan, USA. Covering four thematic areas including Manufacturing Processes, Machine Tools, Manufacturing Systems, and Enabling Technologies, it reports on advanced manufacturing processes, and innovative materials for 3D printing, applications of machine learning, artificial intelligence and mixed reality in various production sectors, as well as important issues in human-robot collaboration, including methods for improving safety. Contributions also cover strategies to improve quality control, supply chain management and training in the manufacturing industry, and methods supporting circular supply chain and sustainable manufacturing. All in all, this book provides academicians, engineers and professionals with extensive information on both scientific and industrial advances in the converging fields of manufacturing, production, and automation

Multi-Dimensional Task Recognition for Human-Robot Teaming

Human-robot teams involve humans and robots collaborating to achieve tasks under various environmental conditions. Successful teaming requires robots to adapt autonomously in real-time to a human teammate's state. An important element of such adaptation is the ability for the robot to infer the tasks performed by their human teammates. Human-robot teams often perform a wide variety of tasks, involving multiple activity components, and may even perform two or more tasks concurrently. A robot’s ability to recognize the human’s composite tasks that occur concurrently is a key requirement for realizing successful collaboration. Existing task recognition algorithms are not viable for human-robot teams, as they only detect tasks from a subset of activity components and rarely detect concurrent, composite tasks. This dissertation developed a multi-dimensional task recognition algorithm capable of detecting concurrent, composite tasks across the cognitive, speech, auditory, visual, gross motor, fine-grained motor, and tactile components by incorporating metrics that are sensitive, versatile, and suitable across human-robot teaming paradigms. The developed algorithm addresses a foundational problem of understanding an individual's task engagement state in human-robot teams operating in dynamic, unstructured environments

Intelligent Energy-Savings and Process Improvement Strategies in Energy-Intensive Industries

S tím, jak se neustále vyvíjejí nové technologie pro energeticky náročná průmyslová odvětví, stávající zařízení postupně zaostávají v efektivitě a produktivitě. Tvrdá konkurence na trhu a legislativa v oblasti životního prostředí nutí tato tradiční zařízení k ukončení provozu a k odstavení. Zlepšování procesu a projekty modernizace jsou zásadní v udržování provozních výkonů těchto zařízení. Současné přístupy pro zlepšování procesů jsou hlavně: integrace procesů, optimalizace procesů a intenzifikace procesů. Obecně se v těchto oblastech využívá matematické optimalizace, zkušeností řešitele a provozní heuristiky. Tyto přístupy slouží jako základ pro zlepšování procesů. Avšak, jejich výkon lze dále zlepšit pomocí moderní výpočtové inteligence. Účelem této práce je tudíž aplikace pokročilých technik umělé inteligence a strojového učení za účelem zlepšování procesů v energeticky náročných průmyslových procesech. V této práci je využit přístup, který řeší tento problém simulací průmyslových systémů a přispívá následujícím: (i)Aplikace techniky strojového učení, která zahrnuje jednorázové učení a neuro-evoluci pro modelování a optimalizaci jednotlivých jednotek na základě dat. (ii) Aplikace redukce dimenze (např. Analýza hlavních komponent, autoendkodér) pro vícekriteriální optimalizaci procesu s více jednotkami. (iii) Návrh nového nástroje pro analýzu problematických částí systému za účelem jejich odstranění (bottleneck tree analysis – BOTA). Bylo také navrženo rozšíření nástroje, které umožňuje řešit vícerozměrné problémy pomocí přístupu založeného na datech. (iv) Prokázání účinnosti simulací Monte-Carlo, neuronové sítě a rozhodovacích stromů pro rozhodování při integraci nové technologie procesu do stávajících procesů. (v) Porovnání techniky HTM (Hierarchical Temporal Memory) a duální optimalizace s několika prediktivními nástroji pro podporu managementu provozu v reálném čase. (vi) Implementace umělé neuronové sítě v rámci rozhraní pro konvenční procesní graf (P-graf). (vii) Zdůraznění budoucnosti umělé inteligence a procesního inženýrství v biosystémech prostřednictvím komerčně založeného paradigmatu multi-omics.Zlepšení průmyslových procesů, Model založený na datech, Optimalizace procesu, Strojové učení, Průmyslové systémy, Energeticky náročná průmyslová odvětví, Umělá inteligence.

Mining Safety and Sustainability I

Safety and sustainability are becoming ever bigger challenges for the mining industry with the increasing depth of mining. It is of great significance to reduce the disaster risk of mining accidents, enhance the safety of mining operations, and improve the efficiency and sustainability of development of mineral resource. This book provides a platform to present new research and recent advances in the safety and sustainability of mining. More specifically, Mining Safety and Sustainability presents recent theoretical and experimental studies with a focus on safety mining, green mining, intelligent mining and mines, sustainable development, risk management of mines, ecological restoration of mines, mining methods and technologies, and damage monitoring and prediction. It will be further helpful to provide theoretical support and technical support for guiding the normative, green, safe, and sustainable development of the mining industry