A novel approach to modelling and simulating the contact behaviour between a human hand model and a deformable object

A deeper understanding of biomechanical behaviour of human hands becomes fundamental for any human hand-operated Q2 activities. The integration of biomechanical knowledge of human hands into product design process starts to play an increasingly important role in developing an ergonomic product-to-user interface for products and systems requiring high level of comfortable and responsive interactions. Generation of such precise and dynamic models can provide scientific evaluation tools to support product and system development through simulation. This type of support is urgently required in many applications such as hand skill training for surgical operations, ergonomic study of a product or system developed and so forth. The aim of this work is to study the contact behaviour between the operators’ hand and a hand-held tool or other similar contacts, by developing a novel and precise nonlinear 3D finite element model of the hand and by investigating the contact behaviour through simulation. The contact behaviour is externalised by solving the problem using the bi-potential method. The human body’s biomechanical characteristics, such as hand deformity and structural behaviour, have been fully modelled by implementing anisotropic hyperelastic laws. A case study is given to illustrate the effectiveness of the approac

Numerical analysis on the elastic deformation of the tools in sheet metal forming processes

The forming tools are commonly assumed as rigid in the finite element simulation of sheet metal forming processes. This assumption allows to simplify the numerical model and, subsequently, reduce the required computational cost. Nevertheless, the elastic deformation of the tools can influence considerably the material flow, specifically the distribution of the blank-holder pressure over the flange area. This study presents the finite element analysis of the reverse deep drawing of a cylindrical cup, where the forming tools are modelled either as rigid or as deformable bodies. Additionally, the numerical results are compared with the experimental ones, in order to assess the accuracy of the proposed finite element model. Considering the elastic deformation of the tools, the numerical results are in better agreement with the experimental measurements, namely the cup wall thickness distribution. On the other hand, the computational time of the simulation increases significantly in comparison with the classical approach (rigid tools).The authors gratefully acknowledge the financial support of the Portuguese Foundation for Science and Technology (FCT) under projects with reference UID/EMS/00285/2013, P2020- PTDC/EMS-TEC/0702/2014 (POCI-01-0145-FEDER-016779) and P2020-PTDC/EMS-TEC/6400/2014 (POCI-01-0145-FEDER-016876) by UE/FEDER through the program COMPETE2020. The first author is also grateful to the FCT for the Postdoctoral grant SFRH/BPD/101334/2014.info:eu-repo/semantics/publishedVersio