Condition Monitoring System of Wind Turbine Generators

The development and implementation of the condition monitoring systems (CMS) play a significant role in overcoming the number of failures in the wind turbine generators that result from the harsh operation conditions, such as over temperature, particularly when turbines are deployed offshore. In order to increase the reliability of the wind energy industry, monitoring the operation conditions of wind generators is essential to detect the immediate faults rapidly and perform appropriate preventative maintenance. CMS helps to avoid failures, decrease the potential shutdowns while running, reduce the maintenance and operation costs and maintain wind turbines protected. The knowledge of wind turbine generators\u27 faults, such as stator and rotor inter-turn faults, is indispensable to perform the condition monitoring accurately, and assist with maintenance decision making. Many techniques are utilized to avoid the occurrence of failures in wind turbine generators. The majority of the previous techniques that are applied to monitor the wind generator conditions are based on electrical and mechanical concepts and theories. An advanced CMS can be implemented by using a variety of different techniques and methods to confirm the validity of the obtained electrical and mechanical condition monitoring algorithms. This thesis is focused on applying CMS on wind generators due to high temperature by contributing the statistical, thermal, mathematical, and reliability analyses, and mechanical concepts with the electrical methodology, instead of analyzing the electrical signal and frequencies trends only. The newly developed algorithms can be compared with previous condition monitoring methods, which use the electrical approach in order to establish their advantages and limitations. For example, the hazard reliability techniques of wind generators based on CMS are applied to develop a proper maintenance strategy, which aims to extend the system life-time and reduce the potential failures during operation due to high generator temperatures. In addition, the use of some advanced statistical techniques, such as regression models, is proposed to perform a CMS on wind generators. Further, the mechanical and thermal characteristics are employed to diagnose the faults that can occur in wind generators. The rate of change in the generator temperature with respect to the induced electrical torque; for instance is considered as an indicator to the occurrence of faults in the generators. The behavior of the driving torque of the rotating permanent magnet with respect to the permanent magnet temperature can also utilize to indicate the operation condition. The permanent magnet model describes the rotating permanent magnet condition during operation in the normal and abnormal situations. In this context, a set of partial differential equations is devolved for the characterization of the rotations of the permanent. Finally, heat transfer analysis and fluid mechanics methods are employed to develop a suitable CMS on the wind generators by analyzing the operation conditions of the generator\u27s heat exchanger. The proposed methods applied based on real data of different wind turbines, and the obtained results were very convincing

ANALYTICAL DYNAMIC THERMAL MODEL FOR SQUIRREL CAGE MOTORS USING SYSTEMMODELER

Importance of accurately predicting the thermal behavior of electric motors is of growing interest. This is due to the fact that careful design of a motor in terms of thermal behavior may significantly improve the overall performance of a motor. In addition, the temperature is the main limiting factor for motor loading. This thesis focuses on transient thermal behavior for three phase squirrel cage motors of intermittent duty types. Motors of these duty types may operate below and above rated torque and hence their dynamic thermal model is different from a steady-state thermal model. In a dynamic thermal model heat is stored in the different parts of the motor while the stored heat can be neglected for stationary thermal modelling, where it is enough only to simulate for thermal equilibrium. SystemModeler offers an opportunity to develop different tools for various types of calculations, but in this thesis the focus is on thermal analysis. The purpose of this thesis is to investigate how SystemModeler could be used when developing thermal models for squirrel cage motors of intermittent duty types. The target is to develop an analytical thermal model which is easy to use while being sufficiently accurate. The needed motor parameters should also be easily available. The basic information about the motor and information about operational as well as standstill time are filled into the tool. The main challenge with thermal models is the fact that many thermal phenomena are practically impossible to calculate and different correlations are needed. With help of the tool it is possible to predict how a motor of intermittent duty type would be heated during operation. Since all motor types had test results for thermal equilibrium it was possible to calibrate the thermal model for steady state before simulating transient conditions. The main advantages with tools developed in SystemModeler are that the structures of the created codes are readily accessible and easily modifiable. In addition the created model can be run over the network as an independent tool.fi=Opinnäytetyö kokotekstinä PDF-muodossa.|en=Thesis fulltext in PDF format.|sv=Lärdomsprov tillgängligt som fulltext i PDF-format

Study of the Thermal Behavior of a Three-phase Induction Motor under Fault Conditions

Electric motors play an important role in the industry, because nowadays almost everything in the industry works with the auxiliary of them, either for low or high power ratings. It is possible to divide the electric motors in induction motors and synchronous motors, however the most used in the industry are the induction motors. So, it is very important to monitor its behavior throughout the time. Due to their working conditions, which sometimes can be very adverse, the motor losses can increase the inner machine temperature causing degradation of the materials which will lead to serious faults. Most severe faults may lead to a machine breakdown and interruption of the industrial production inflicting severe financial loss. The main goal of this dissertation is to create a computational model of a three-phase squirrel cage induction motor to study and analyze its thermal behavior under healthy and faulty conditions. This will be made through the finite elements method (FEM), where Flux2D 12.1 (Cedrat) software will be used. Initially the computational modeling will focus on the electromagnetic study, in order to calculate the motor losses. After that, those values will be inserted in the thermal simulation to better understand the thermal behavior of the motor. The experimental tests will be carried out with the aid of five temperature sensors (PT100), where the acquisition of the experimental data will be done through a software developed in LabView programming language. As well as that, the results obtained experimentally will be compared with those obtained computationally. However, only the results of two sensors can be compared, since two of them are placed throughout the three-dimensional perspective of the motor and one is placed inner of the motor frame, which will not be defined in the simulation.Os motores elétricos desempenham um papel bastante importante na indústria, pois hoje em dia quase tudo na indústria funciona com o auxílio destes, seja em reduzidas ou elevadas potências. É possível dividir os motores elétricos em motores de indução e motores síncronos, no entanto os mais utilizados na indústria são os de indução, sendo então bastante importante monitorizar o seu comportamento ao longo do tempo. Devido às suas condições de funcionamento, que por vezes são bastante adversas, as perdas do motor podem aumentar causando a degradação dos materiais e levando a falhas graves, que podem prejudicar toda a produção de uma indústria, infligindo graves perdas financeiras O objetivo principal desta dissertação é criar um modelo computacional de um motor de indução trifásico de rotor em gaiola de esquilo para estudar e analisar o seu comportamento térmico, tanto sob condições normais como de avaria. Este trabalho será desenvolvido através do método de elementos finitos (FEM), sendo assim utilizado o software Flux2D 12.1 (Cedrat). Inicialmente a modelação computacional focar-se-á no estudo eletromagnético, de forma a calcularem-se as perdas do motor. Posteriormente, esses valores serão inseridos na simulação térmica, de forma a compreender-se melhor o comportamento térmico do motor. Os ensaios experimentais terão o auxílio de cinco sensores de temperatura (PT100) onde a aquisição dos dados experimentais é efetuada através de um software desenvolvido na linguagem de programação LabView. Posteriormente, os resultados obtidos experimentalmente serão comparados com os resultados obtidos computacionalmente. Porém, apenas os resultados de dois dos sensores podem ser comparados, pois existem dois sensores ao longo da perspetiva tridimensional do motor e um que está situado na periferia interna da carcaça, a qual não será definida na simulação

Thermal Modeling of Permanent Magnet Synchronous Motors for Electric Vehicle Application

Permanent magnet synchronous motor (PMSM) is a better choice as a traction motor since it has high power density and high torque capability within compact structure. However, accommodating such high power within compact space is a great challenge, as it is responsible for significant rise of heat in PMSM. As a result, there is considerable increase in operating temperature which in turn negatively affects the electromagnetic performance of the motor. Further, if the temperature rise exceeds the permissible limit, it can cause demagnetization of magnets, damage of insulation, bearing faults, etc. which in turn affect the overall lifecycle of the motor. Therefore, thermal issues need to be dealt with carefully during the design phase of PMSM. Hence, the main focus of this thesis is to develop efficient ways for thermal modeling to address thermal issues properly. Firstly, a universal lumped parameter thermal network (LPTN) is proposed which can be used for all types of PMSMs regardless of any winding configuration and any position of magnets in the rotor. Further, a computationally efficient finite element analysis (FEA) thermal model is proposed with a novel hybrid technique utilizing LPTN strategy for addressing the air gap convection in an efficient way. Both proposed LPTN and FEA thermal models are simplified ways to predict motor temperature with a comparatively less calculation process. Finally, the proposed thermal models have been experimentally validated for the newly designed interior and surface mounted PMSM prototypes. Again, a procedure for effective cooling design process of PMSM has been suggested by developing an algorithm for cooling design optimization of the motor. Further, a computational fluid dynamics (CFD) model with a proposed two-way electro-thermal co-analysis strategy has been developed to predict both thermal and electromagnetic performance of PMSM more accurately considering the active cooling system. The developed step algorithm and CFD modeling approach will pave the way for future work on cooling design optimization of the newly designed interior and surface mounted PMSM prototypes

Англійська мова для студентів електромеханічних спеціальностей

Навчальний посібник розрахований на студентів напряму підготовки 6.050702 Електромеханіка. Містить уроки, що структуровані за тематичними розділами, граматичний коментар, короткі англо-український і українсько- англійський словники та додатки, які спрямовані на закріплення загальних навичок володіння англійською мовою. Акцентований на ɨсобливості термінології, що застосовується у науково-технічній галузі, зокрема, в електромеханіці та виконання запропонованих завдань, що буде сприяти формуванню навичок перекладу з англійської та української мов, сприйняттю письмової та усної англійської мови, вмінню письмового викладення англійською мовою науково-технічних та інших текстів під час професійної діяльності, спілкуванню з професійних та загальних питань тощо

Low-thrust chemical propulsion system pump technology

Candidate pump and driver systems for low thrust cargo orbit transfer vehicle engines which deliver large space structures to geosynchronous equatorial orbit and beyond are evaluated. The pumps operate to 68 atmospheres (1000 psi) discharge pressure and flowrates suited to cryogenic engines using either LOX/methane or LOX/hydrogen propellants in thrust ranges from 445 to 8900 N (100 to 2000 lb F). Analysis of the various pumps and drivers indicate that the low specific speed requirement will make high fluid efficiencies difficult to achieve. As such, multiple stages are required. In addition, all pumps require inducer stages. The most attractive main pumps are the multistage centrifugal pumps

Index to 1981 NASA Tech Briefs, volume 6, numbers 1-4

Short announcements of new technology derived from the R&D activities of NASA are presented. These briefs emphasize information considered likely to be transferrable across industrial, regional, or disciplinary lines and are issued to encourage commercial application. This index for 1981 Tech Briefs contains abstracts and four indexes: subject, personal author, originating center, and Tech Brief Number. The following areas are covered: electronic components and circuits, electronic systems, physical sciences, materials, life sciences, mechanics, machinery, fabrication technology, and mathematics and information sciences

COMPREHENSIVE THERMAL MODELING OF POWER SPLIT HYBRID POWER-TRAIN AND ELECTRONICS

Hybrid electric vehicle (HEV) uses both internal combustion engine (ICE) with an electric system. The combination of the electric power train with the ICE is intended to achieve both better fuel economies than the conventional vehicles and better performance. Several types of HEV exist with different layouts. Recent HEVs\u27 make use of regenerative braking, which converts the vehicles\u27 kinetic energy into electric energy instead of wasting it as heat as conventional brakes do. A hybrid-electric is more fuel efficient than ICE and has less environmental impact. The new HEV with its new Key Characteristics and Configurations (i.e. Mechanical complexity, Multiple driving modes, Multiple prime movers, ... etc) inflict an interference with the existed thermal management system of the conventional vehicles, which leads to a new thermal management issues that should be addressed to enhance the performance of such systems. There is no complete knowledge in the open literature about the thermal management issues of HEV yet. This dissertation introduces Comprehensive Thermal Modeling of Hybrid Vehicular systems to assist monitoring the added-on of hybrid modules into the vehicle thermal management system. The model proposes a combined experimental and finite differencing nodal net work simulation modeling approach; using Thermography detectors calibrated for emissivity to capture 2-D spatial and transient temperature measurements. The Thermographic detectors were deployed through dual band thermography to neutralize the emissivity and to provide different dynamic ranges to iii achieve accurate temperature measurements. A thermocouples network was installed to provide a reference signal. A new comprehensive 3-D thermal model was developed by generating 3-D surface description for a complete hybrid electric vehicle from 3-D scans of an actual vehicle to guarantee the quality of the surface geometry, and break down the surfaces of the model into finite elements to improve the accuracy for better thermal analysis. The boundary conditions from a vehicle under different driving modes and load scenarios were deployed into the finite differencing simulation which was performed using finite differencing code capable of solving a sophisticated thermal/fluid systems with minimal user interaction (RadTherm) to provide a 3-D Thermal predictions and an Image Viewer (wireframe and animated thermal display). The 3-D model assisted monitoring the adding of Hybrid modules into the vehicle thermal management system and was used to analyze packaging considerations and integrating different modules for Hybrid Vehicles. In addition to the design of alternative materials for hybrid modules and Battery Packs for better thermal management; the model assisted studying the influence of applying different cooling methodologies and evaluate its effect on the thermal performance of the HEVs\u27 power trains. A spatial and a transient temperature profiles obtained from the simulation for different components were compared with experimental results in order to validate the complete thermal model

Advanced design methodology for permanent magnet synchronous machines in power applications

Most of the world electrical energy is consumed by electric motors, and then, the improvement in their performance leads to essential savings in the global energy consumption, required to reduce the CO2 emissions. Actually, the policies of governments and institutions are becoming more demanding and the manufacturers are forced to offer more and more optimized products. Moreover, many applications are increasingly demanding high performance in terms of power density, reliability or dynamic response, as in the case of electric vehicle, wind power generation or railway traction. The high energetic content of neodymium magnets causes that the permanent magnet machines (PMSM) are the more attractive option with respect to power density. In addition, thanks to the almost complete elimination of the rotor losses they are the most energetically efficient machines. The PMSM design requires of a multiphysical approach since it comprises electric, magnetic and thermal aspects. In this work, a comprehensive review of the technical literature regarding these machines has been done, and some areas for improvement have been found. Firstly, it is common that the procedure starts from a quite defined machine and just an optimization of a specific part is realized. Moreover, excessive dependence on designer’s experience and knowhow is observed, without giving clear instructions for taking design decisions. Finally, excessive dependence on time consuming FEM models is found. Hence, the main objective of this thesis is to develop and propose an advanced design methodology for PMSM design, characterized by being clear and complete, considering whole the design process and giving criteria and tools for taking decisions which lead to an optimum choice of the final solution. A PMSM design methodology has been proposed that enables the evaluation of large amounts of configurations in an automatic manner, easing to the designer the process of taking the final design decision. To implement this methodology, several tools have been developed and explained in detail: electromagnetic models coupled to thermal models and lumped parameter electromagnetic models. Some important modifications were done in the thermal models taken as a reference in order to consider different cooling conditions. In addition, a basis permeance network model was adapted to the selected machine topology and it was used to demonstrate its suitability to be used in combination with Frozen Permeability technique. Following the proposed design methodology, a 75 kW PMSM prototype was designed and validated at the IK4‐IKERLAN medium voltage laboratory. The obtained results have validated both the proposed design methodology and the developed and employed tools.La mayor parte de la energía eléctrica mundial es consumida en motores eléctricos, por lo que la mejora de sus prestaciones conduce a ahorros en el consumo energético esenciales si se quieren reducir las emisiones de CO2. De hecho, las políticas de gobiernos y asociaciones cada vez son más exigentes, y los diseñadores se ven forzados a lanzar productos cada vez más optimizados. Además, cada vez hay más aplicaciones que son muy exigentes en términos de densidad de potencia, fiabilidad o prestaciones dinámicas, como son el vehículo eléctrico, la generación eólica o la tracción ferroviaria. El altísimo contenido energético de los imanes de neodimio provoca que las máquinas imanes permanentes (PMSM) sean las más atractivas en términos de densidad de potencia. Además, debido a la casi total eliminación de pérdidas en el rotor se convierten en las máquinas más eficientes energéticamente. El diseño de una PMSM requiere de un enfoque multidisciplinar, ya que engloba aspectos eléctricos, magnéticos y térmicos. En este trabajo, se ha realizado una revisión exhaustiva de la literatura técnica publicada hasta la fecha en relación con el diseño de estas máquinas, y se han encontrado ciertos puntos de mejora. En primer lugar, muchas veces se parte de un diseño bastante definido y se optimiza una parte concreta del mismo. Además, se aprecia excesiva dependencia de la experiencia y knowhow del diseñador, sin establecer pautas claras para la toma de decisiones de diseño. Finalmente, dependen excesivamente del temporalmente costoso FEM. Por lo tanto, el objetivo principal de esta tesis es desarrollar una metodología avanzada de diseño de PMSMs que sea clara y completa, abarcando todo el proceso de diseño y aportando criterios y herramientas para la toma de decisiones que conduzcan a una elección óptima de la solución final. Se ha propuesto una metodología de diseño que permite la evaluación de gran cantidad de configuraciones de PMSM de forma automática, facilitando la decisión de diseño final por parte del diseñador. Para la implementación de esta metodología, diversas herramientas han tenido que ser desarrolladas y son explicadas en detalle: modelos analíticos electromagnéticos acoplados con modelos térmicos, y modelos electromagnéticos de parámetros concentrados. Importantes modificaciones fueron realizadas sobre los modelos térmicos adoptados para considerar diferentes refrigeraciones. Además, el circuito electromagnético de parámetros concentrados fue adaptado a la topología seleccionada y demostró su validez para ser utilizado en combinación con la técnica de Frozen Permeability. Siguiendo la metodología propuesta, se ha diseñado y fabricado un prototipo de 75 kW y se ha realizado la validación experimental en el laboratorio de media tensión de IK4‐IKERLAN. Los resultados obtenidos han servido para validar tanto la metodología de diseño como las herramientas empleadas en la misma.Munduko energia elektrikoaren zatirik handiena motor elektrikoetan kontsumitzen da, eta, ondorioz, prestazioak hobetzeak lagundu egiten du kontsumo energetikoan funtsezko aurrezpenak egiten, CO2 igorpenak murriztu nahi badira. Berez, gobernuen eta elkarteen eskakizunak gero eta zorrotzagoak dira, eta diseinatzaileak produktu gero eta optimizatuak atera beharrean daude. Gainera, gero eta aplikazio gehiago daude zorroztasun handia eskatzen dutenak potentzi dentsitateari, fidagarritasunari edo prestazio dinamikoei dagokienez, esaterako, ibilgailu elektrikoan, sorkuntza eolikoan edo tren trakzioan. Neodimiozko imanen eduki energetiko itzelaren ondorioz, iman makina iraunkorrak (PMSM) dira erakargarrienak potentzi dentsitateari dagokionez. Gainera, errotorearen galerak ia guztiz deuseztatzen direnez, energetikoki makinarik eraginkorrenak dira. PMSM bat diseinatzeko diziplina askoko ikuspegia behar da, alderdi elektrikoak, magnetikoak eta termikoak hartzen baititu bere baitan. Lan honetan orain arte honelako makinen diseinuari buruz argitaratutako literatura teknikoaren azterketa zehatza egin da, eta hobetzeko hainbat puntu aurkitu dira. Lehenik eta behin, askotan, abiapuntua nahiko definituta dagoen diseinu bat izaten da, eta egiten dena da horren zati jakin bat optimizatu. Gainera, gehiegizko mendekotasuna egoten da diseinatzailearen esperientzia eta knowhow‐arekiko, diseinuaren inguruko erabakiak hartzeko jarraibide argiak ezarri gabe. Azkenik, mendekotasun handia dago FEMek behin‐behinean duen kostu handiarekiko. Horrenbestez, tesiaren helburu nagusia da PMSMak diseinatzeko metodologia aurreratu bat garatzea, argia eta osatua, diseinuaren prozesu osoa hartuko duena, eta erabakiak hartzeko irizpideak eta tresnak eskainiko dituena, amaierako soluziorik onena aukeratu ahal izateko. Diseinurako proposatu den metodologiarekin PMSMko konfigurazio kopuru handi bat ebaluatu daiteke automatikoki, diseinatzaileari amaierako diseinua erabakitzen laguntzeko. Metodologia inplementatzeko, hainbat tresna garatu behar izan dira, eta horiek zehatz esplikatzen dira: eredu analitiko elektromagnetikoak, eredu termikoekin uztartuta, eta parametro kontzentratuen bidezko eredu elektromagnetikoak. Hautatutako eredu termikoetan aldaketa garrantzitsuak egin behar izan ziren, hozkuntza desberdinak lantzeko. Horrez gain, parametro kontzentratuen zirkuitu elektromagnetikoa hautatutako topologiara egokitu zen, eta bere balioa frogatu zuen, Frozen Permeability teknikarekin konbinatuta erabiltzeko. Proposatutako metodologiari jarraituz, 75 kW‐eko prototipo bat diseinatu eta fabrikatu da, eta balioztapen esperimentala egin da IK4‐IKERLANeko tentsio ertaineko laborategian. Lortutako emaitzek diseinuaren metodologia zein bertan erabilitako tresnak balioztatzeko balio izan dute

On the Effects of Peripheral Sliding Velocity and Operating Differential Pressure in Rotary O-ring Seals

An O-ring seal is of paramount importance in hydraulic and pneumatic machinery used in oil and gas drilling processes. O-ring seals are generally employed to contain the environments of working fluids existing on either side of the seal from interacting with each other, to maintain a uniform pressure chamber and to eliminate the environmental contaminants that interact at the rubbing interface. Failure of dynamic O-rings in hydraulic and pneumatic machinery often results in considerable productivity loss to the chemical and petrochemical industries. Therefore, it is highly important to determine the life of an O-ring for these applications under various operating conditions and to predict and prevent the possible O-ring seal failure. The purpose of this research was to design and build a new O-ring seal test rig (OSTR) capable of testing various O-rings. The O-rings were evaluated by considering effects of peripheral sliding velocity and operating differential pressure. This thesis contains both theoretical and experimental phases associated with the performance of the Buna-N O-ring seal with variations in peripheral sliding velocity and operating differential pressure. Experimental measurements of temperature, flow rates, differential pressures, shaft rotating speed, power loss, friction torque for corresponding tests were performed. Variations of frictional torque, O-ring power loss and interfacial temperatures with changes in sliding velocity and operating pressure differential are also presented. In order to analyze the temperature at the contact interface, a two-dimensional axisymmetric computational fluid dynamics (CFD) model is preprocessed in GAMBIT and thermal heat transfer analysis is carried out using a commercial CFD package, FLUENT. Results reveal that the O-ring friction power nearly linearly increases with increase in sliding velocity. Further, it is found that the friction power significantly increases with relatively higher pressure differentials. Friction torque is found to drop with increase in shaft speed and rises at relatively higher pressure differentials. Moreover, the interfacial temperatures are found to increase with increase in sliding speed and operating pressure differentials