34 research outputs found

    Biomimetic leg design and passive dynamics of Dolomedes aquaticus

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    Spiders provide working models for agile, efficient miniature passive-dynamic robots. Joints are extended by haemoplymph (hydraulic) pressure and flexed by muscle-tendon systems. Muscle contraction in the prosoma leads to an increase in hydraulic pressure and subsequently leg extension. Analysis of body kinematics the New Zealand fishing spider, Dolomedes aquaticus indicates that elastic plates around the joints absorb energy from the ground reaction force when the force vector points backwards (i.e. would decelerate the spider’s body in the direction of locomotion) and release it to provide forward thrust as the leg swings backwards. In addition to improving energy efficiency, this mechanism improves stability by passively absorbing energy from unpredictable foot-ground impacts during locomotion on uneven terrain. These principles guided an iterative design methodology using a combination of 3D modelling software and 3D printing techniques. I compared and contrasted compliant joints made of a variety of plastic materials. The final 3D-printed spider leg prototype has a stiff ABS exoskeleton joined by a compliant polypropylene backbone. The entire structure envelopes a soft silicone pneumatic bladder. FEA analysis was used to determine the ideal shape and behavior of the pneumatic bladder to actuate the exoskeleton. The spider leg can be flexed and contracted depending on the input pressure. To laterally actuate this pneumatic spider leg I designed and developed a fabrication system that uses vacuum injection molding to produce an integrated mesh sleeve/elastomer pneumatic actuator. I designed an apparatus to measure pressure and contraction of silicone and latex pneumatic muscles when inflated. I analyzed the non-linear pressure-contraction relationships of silicone versus latex pneumatic muscles, and also derived force-contraction relationships. From efficiency studies, both media muscles proved to be inefficient and the measuring apparatus needs to be more robust to prevent leaking air. The fabrication process still offers the possibility of a quick and efficient method of creating pneumatic muscles. A spider-like robot that implements these pneumatic muscles and pneumatic leg design could be used to explore the efficiency and stability of passive dynamic legged locomotion in spider-like robots

    High Fidelity Dynamic Modeling and Nonlinear Control of Fluidic Artificial Muscles

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    A fluidic artificial muscle is a type of soft actuator. Soft actuators transmit power with elastic or hyper-elastic bladders that are deformed with a pressurized fluid. In a fluidic artificial muscle a rubber tube is encompassed by a helical fiber braid with caps on both ends. One of the end caps has an orifice, allowing the control of fluid flow in and out of the device. As the actuator is pressurized, the rubber tube expands radially and is constrained by the helical fiber braid. This constraint results in a contractile motion similar to that of biological muscles. Although artificial muscles have been extensively studied, physics-based models do not exist that predict theirmotion.This dissertation presents a new comprehensive lumped-parameter dynamic model for both pneumatic and hydraulic artificial muscles. It includes a tube stiffness model derived from the theory of large deformations, thin wall pressure vessel theory, and a classical artificial muscle force model. Furthermore, it incorporates models for the kinetic friction and braid deformation. The new comprehensive dynamic model is able to accurately predict the displacement of artificial muscles as a function of pressure. On average, the model can predict the quasi-static position of the artificial muscles within 5% error and the dynamic displacement within 10% error with respect to the maximum stroke. Results show the potential utility of the model in mechanical system design and control design. Applications include wearable robots, mobile robots, and systems requiring compact, powerful actuation.The new model was used to derive sliding mode position and impedance control laws. The accuracy of the controllers ranged from ± 6 µm to ± 50 µm, with respect to a 32 mm and 24 mm stroke artificial muscles, respectively. Tracking errors were reduced by 59% or more when using the high-fidelity model sliding mode controller compared to classical methods. The newmodel redefines the state-of-the-art in controller performance for fluidic artificial muscles

    Modelling, Design Optimization, and Experimental Characterization of Miniaturized Pneumatic Artificial Muscles

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    Miniaturized pneumatic artificial muscles (MPAMs) are actuators designed to replicate the actuation behaviour of natural muscles. Their unique characteristics, including a high power-to- weight ratio, flexibility, compatibility with the human environment, and compact size, make them widely used in diverse applications. However, MPAMs face a significant challenge in terms of their low force output, which hinders their overall performance. Enhancing their force generation capability while maintaining their compact dimensions is crucial for improving their efficiency. The present thesis focuses on the design optimization, fabrication, and modelling of an MPAM to maximize its force output while ensuring compatibility with small-scale applications. To this end, a formal design optimization problem is formulated to determine the optimal sizes of MPAMs, with the objective of maximizing their blocked force under geometrical constraints. A comprehensive force model is derived, considering key parameters that influence the response behaviour of MPAMs, which serves as the objective function for maximization. To investigate the importance of various correction terms added to the simple force model of the MPAMs, two optimization formulations varying in their objective functions and vectors of design variables have been defined. One formulation considers the effects of energy stored in the braided sleeving and optimizes the parameters related to braid strands, while the other excludes these factors. To identify the optimal design, a hybrid optimization algorithm is employed, combining a stochastic-based algorithm with gradient-based algorithms. This approach allows for the identification of the global optimum while also examining the effects of different optimization algorithms on the results. Next, two MPAMs are fabricated using the dimensions obtained from the optimization procedure. The first sample utilizes Ecoflex-50 as the bladder material, while the second sample incorporates a mixture of PDMS and Ecoflex-30. The aim is to compare the performance of the MPAMs iii fabricated with different materials for their bladders. An experimental setup is subsequently designed to conduct quasi-static tests on each sample to measure their generated blocked force and contraction under various pressures as well as validate the theoretical results obtained from the optimization process. Finally, the hysteresis loops obtained from loading and unloading each sample under specific pressures are analyzed to derive correction terms that account for the nonlinear behaviour of MPAMs and the friction between their components. Different theoretical and empirical approaches are assessed to determine the most accurate correction terms. The resulting force model enables accurate predictions of force and contraction outputs under various inlet pressures. Overall, this study contributes significantly to the design optimization of MPAMs, offering potential applications in diverse fields, including soft robotics and medical devices. The combination of theoretical modelling, optimization techniques, fabrication, and experimental tests provides essential guide for the comprehensive understanding of MPAM’s performance and its potential for practical implementation

    Pneumatic Artificial Muscle Driven Trailing Edge Flaps For Active Rotors

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    This research focuses on the development of an active rotor system capable of primary control and vibration reduction for rotorcraft. The objective is to investigate the feasibility of a novel Trailing Edge Flap (TEF) actuation system driven by Pneumatic Artificial Muscles (PAMs). A significant design effort led to a series of experimental apparatuses which tested various aspects of the performance of the actuators themselves and of TEF systems driven by them. Analytical models were developed in parallel to predict the quasistatic and dynamic behavior of these systems. Initial testing of a prototype blade section with an integrated PAM driven TEF proved the viability of the concept through successful benchtop testing under simulated M = 0.3 loading and open jet wind tunnel tests under airspeeds up to M = 0.13. This prototype showed the ability of PAM actuators to generate significant flap deflections over the bandwidth of interest for primary control and vibration reduction on a rotorcraft. It also identified the importance of high pneumatic system mass flow rate for maintaining performance at higher operating frequencies. Research into the development and improvement of PAM actuators centered around a new manufacturing technique which was invented to directly address the weaknesses of previous designs. Detailed finite element model (FEM) analysis of the design allowed for the mitigation of stress concentrations, leading to increased strength. Tensile testing of the swaged actuators showed a factor of safety over 5, and burst pressure testing showed a factor of safety of 3. Over 120,000,000 load cycles were applied to the actuators without failure. Characterization testing before, during, and after the fatigue tests showed no reduction in PAM performance. Wind tunnel testing of a full scale Bell 407 blade retrofitted with a PAM TEF system showed excellent control authority. At the maximum wind tunnel test speed of M = 0.3 and a derated PAM operating pressure of 28 psi, 18.8° half-peak-to-peak flap deflections were achieved at 1/rev (7 Hz), and 17.1° of half-peak-to-peak flap deflection was still available at 5/rev (35 Hz). A quasistatic system model was developed which combined PAM forces, kinematics and flap aerodynamics to predict flap deflection amplitudes. This model agreed well with experimental data. Whirl testing of a sub-span whirl rig under full scale loading conditions showed the ability of PAM TEF systems to operate under full scale levels of centrifugal (CF), aerodynamic, and inertia loading. A commercial pneumatic rotary union was used to provide air in the rotating frame. Extrapolation of the results to 100% of CF acceleration predicts 15.4° of half-peak-to-peak flap deflection at 1/rev (7 Hz), and 7.7° of half-peak-to-peak flap deflection at 5/rev (35 Hz). A dynamic model was developed which successfully predicted the time domain behavior of the PAM actuators and PAM TEF system. This model includes control valve dynamics, frictional tubing losses, pressure dynamics, PAM forces, mechanism kinematics, aerodynamic hinge moments, system stiffness, damping, and inertia to solve for the rotational dynamics of the flap. Control system development led to a closed loop control system for PAM TEF systems capable of tracking complex, multi-sinusoid flap deflections representative of a combined primary control and vibration reduction flap actuation scheme. This research shows the promise that PAM actuators have as drivers for trailing edge flaps on active helicopter rotors. The robustness, ease of integration, control authority and tracking accuracy of these actuators have been established, thereby motivating further research

    Soft Gloves: A Review on Recent Developments in Actuation, Sensing, Control and Applications

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    Interest in soft gloves, both robotic and haptic, has enormously grown over the past decade, due to their inherent compliance, which makes them particularly suitable for direct interaction with the human hand. Robotic soft gloves have been developed for hand rehabilitation, for ADLs assistance, or sometimes for both. Haptic soft gloves may be applied in virtual reality (VR) applications or to give sensory feedback in combination with prostheses or to control robots. This paper presents an updated review of the state of the art of soft gloves, with a particular focus on actuation, sensing, and control, combined with a detailed analysis of the devices according to their application field. The review is organized on two levels: a prospective review allows the highlighting of the main trends in soft gloves development and applications, and an analytical review performs an in-depth analysis of the technical solutions developed and implemented in the revised scientific research. Additional minor evaluations integrate the analysis, such as a synthetic investigation of the main results in the clinical studies and trials referred in literature which involve soft gloves

    Experimentally characterized embedded Mckibben muscle as a nastic material for biomedical applications

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    This study presents the experimental results that characterize a nastic sheet material’s performance. We defined nastic sheet as a McKibben muscle designed from a foundation that would be embedded as an array in an elastomer matrix. The goal is to be able to utilize the embedded McKibben sheets in the biomedical industry as an improvement to the synthetic devices and/or processes. One mechanism that might produce these improvements is to mimic the biological materials that form functional organs, biological structures, and active tissues. Linking human technology and natural structures is and will continue to be important to society for several reasons. It would improve: (1) the lifestyle of humans in regards to artificial parts that mimic human parts (which will allow us to live longer), (2) artificial limb functionality, and (3) comfort and aesthetics. The objective is focused on characterizing and evaluating McKibben muscles as an embedded muscle sheet by building McKibben muscles and testing them alone and in sheets with one, two, three, and five muscles. The sheets would be known as a single, double, triple and quintuple embedded sheet. Another objective is to determine the performance penalty that embedding puts on the material. The experiments performed used several different approaches, such as analytical models, tensile test analysis, and prototype construction of the specimens. All specimens were designed to have a constant final length of 120mm, being embedded in a polyurethane matrix. We characterized the fundamental performance of a McKibben muscle and each specific embedded sheet. We measured the specimens’ work-density and quantified the inactive matrix’s impact on work-density. Based on the results, several improvements were suggested on the fabrication of the specimens. The experiment shows positive potential outcome that could be utilized in the biomedical field, but the results would improve with the suggestions provided in the study. A sample of the results - the actual work-density for both the single and doubleembedded sheets showed an increase to 7.82% and 2.96% consecutively. Once the specimens are removed from the mold, the McKibben muscle automatically tries to retract to its initial state while the polyurethane matrix tries to stay at its initial state

    Design and implementation of a novel lightweight soft upper limb exoskeleton using pneumatic actuator muscles

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    Stroke is the leading cause of disability and weakness in the UK and around the world. Thus, stroke patients require an extensive rehabilitation therapy to regain some of the weaknesses. Many rehabilitation robotic devices have been designed and developed to assist the stroke patients to perform their activities of daily living and to perform repetitive movements. However, these devices remain unmanageable to use by the patients alone not only because they are cumbersome to use but also due to their weights, rigid, fix and non-portable characteristics. Thus there is a need to invent a novel exoskeleton soft arm that has a lightweight and a high power to rehab the elbow joint with lower cost and without the need to therapists. Here for elbow joint rehabilitation, we investigate and propose a novel exoskeleton soft robotic arm, which is wearable, lightweight and portable so that it would allow patients to perform repetitive motion therapy more often with a greater intensity in their homes and relevant to their Activities of Daily Living (ADL). The proposed arm consists of various bending pneumatic muscle actuators (pMA), where traditional pMA are not suitable. Testing on various pMA (traditional and bending) revealed its behaviour and the relationship between pressure, length, force, and bending angle in different setups such as isotonic and isometric. Experiments are done to analyse its non-linear behaviour, moreover, geometrical and numerical models are compared to the experimental results to validate the results. A developed control approach to control the soft arm is implemented to validate the design. Model reference adaptive control (MRAC) to control the arm using (Proportional, Integral, and Derivative) PID controller as an input for MRAC. Neural Network (NN) is also used in MRAC to improve the performance of MRAC

    MECHANISMS AND ACTUATORS FOR ROTORCRAFT BLADE MORPHING

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    The idea of improved fight performance through changes in the control surfaces dates back to the advent of aviation with the Wright brothers' pioneering work on "wing warping," but it was not until the recent progress in material and actuator development that such control surfaces seemed practical for modern aircraft. This has opened the door to a new class of aircraft that have the ability to change shape or morph, which are being investigated due to the potential to have a single platform serve multiple mission objectives, as well as improve performance characteristics. While the majority of existing research for morphing aircraft has focused on fixedwing aircraft, rotary-wing aircraft have begun to receive more attention. The purpose of this body of work is to investigate the current state of morphing actuation technology for rotorcraft and improve upon it. Specifically, this work looks at two types of morphing: Pneumatic Artificial Muscle (PAM) actuated trailing edge flaps and conformal variable diameter morphing. First, active camber changes through the use of PAM powered trailing edge flaps were investigated due to the potential for reductions in power requirements and vibration/noise levels. A PAM based antagonistic actuation system was developed utilizing a novel combination of mechanism geometry and PAM bias contraction optimization to overcome the natural extension stiffening characteristics of PAMs. In open-loop bench-top testing against a "worst-case" constant torsional loading, the system demonstrated actuation authority suitable for both primary control and vibration/noise reduction. Additionally, closed-loop test data indicated that the system was capable of tracking complex waveforms consistent with those needed for rotorcraft control. This system demonstrated performance on-par with the state of the art pneumatic trailing edge flap actuators, yet with a much smaller footprint and impact on the rotor-blade. The second morphing system developed in this work is a conformal variable diameter rotor system suitable for implementation on a modern tilt-rotor aircraft, which can reduce power requirements in both cruise and hover configurations. An initial prototype variable span airfoil was constructed using a silicone elastomer matrix composite skin and a plastic rapid prototyped morphing substructure. Benchtop and wind tunnel tests verified the ability of this system to increase active wing area by 100%. The prototype technology was then matured for use in the harsh rotor blade environment, with a much stiffer polyurethane skin and a titanium substructure. Coupon testing verified the efficacy of this approach, and a final conceptual design was completed using the stiffness-tuning characteristics of the morphing substructure to create a self-actuating morphing blade tip

    Pneumatic Hyperelastic Robotic End-Effector for Grasping Soft Curved Organic Objects

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    Pneumatically-driven soft robotic grippers can elastically deform to grasp delicate, curved organic objects with minimal surface damage. However, common actuators have complex geometries and are fabricated with ultra-soft hyperelastic elastomers not originally intended for scientific applications. The complexity of the actuator geometry and extreme nonlinearity of their material’s stress-strain behaviour make it difficult to predict the actuator’s deformation prior to experimentation. In this work, a compact soft pneumatic gripper made with polydimethylsiloxane (PDMS) is developed for grasping delicate organic objects, analyzed through computational modelling and experimentally validated. COMSOL Multiphysics is used to simulate the impact of geometrical parameters on the actuator’s behaviour, allowing for the refinement of the proposed geometry prior to fabrication. Optimal parameters are selected for fabrication, with experimental tests matching simulations within ± 1 mm. Gripper performance is evaluated for three actuator wall thicknesses in terms of contact area with target, contact force, and maximum payload before slippage. The comparative assessment between simulations and experiments demonstrate that the proposed soft actuators can be used in robotic grippers tailored for grasping delicate objects without damaging their surface. Furthermore, analysis of the actuators provides additional insight on how to design simple but effective soft systems
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