A New 3-DoF Planar Parallel Manipulator with Unlimited Rotation Capability

International audienceMost of three-degree-of-freedom (3-DoF) planar parallel manipulators encountered today have a common disadvantage that is their low rotational capability. However, for many industrial applications, by example in automated assembly systems, cutting machines, simulators, or micro-motion manipulators, a high rotation capability is needed. To overcome such a difficulty, this paper focuses its attention on the proposal of a new 3-DoF planar parallel manipulator capable of high rotational capability. Firstly, structure and mobility of the suggested manipulator are discussed. Then the forward and inverse kinematic problems are analyzed, as well as it is disclosed its singular configurations. The shaking force and shaking moment balancing are also considered. The proposed design concept is illustrated by a driven demonstrator which is a first model of the suggested manipulator

A method for the mechatronico analysis of parallel kinematics manipulators based on decoupling the dynamics of actuators and mechanism

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On the optimal design of parallel robots taking into account their deformations and natural frequencies

This paper discusses the utility of using simple stiffness and vibrations models, based on the Jacobian matrix of a manipulator and only the rigidity of the actuators, whenever its geometry is optimised. In many works, these simplified models are used to propose optimal design of robots. However, the elasticity of the drive system is often negligible in comparison with the elasticity of the elements, especially in applications where high dynamic performances are needed. Therefore, the use of such a simplified model may lead to the creation of robots with long legs, which will be submitted to large bending and twisting deformations. This paper presents an example of manipulator for which it is preferable to use a complete stiffness or vibration model to obtain the most suitable design and shows that the use of simplified models can lead to mechanisms with poorer rigidity

Parallel manipulators: practical applications and kinematic design criteria. Towards the modular reconfigurable robots

Post-PrintModern robotic manipulators play an essential role in industry, developing several tasks in an easy way, enhancing the accuracy of the final product and reducing the executing time. Also they can be found in other fields as aerospace industry, several medical applications, gaming industry, and so on. In particular, the parallel manipulators have acquired a great relevance in the last years. Indeed, many research activities and projects deal with the study and develop-ment of this type of robots. Nevertheless, usually, a bilateral communication between industry and research does not exist, even among the different existing research areas. This causes a lack of knowledge regarding works that have been carried out, the ones that are under devel-opment and the possible future investigations. Hence, once a specific field of knowledge has acquired a certain level of maturity, it is convenient to reflect its current state of the art. In this sense, the authors of this paper present a review of the different fields in which parallel ma-nipulators have a significant participation, and also the most active research topics in the anal-ysis and design of these robots. Besides, several contributions of the authors to this field are cited.The authors wish to acknowledge the financial support received from the Spanish Government through the "Ministerio de Economía y Competitividad" (Project DPI2015-67626-P (MINECO/FEDER, UE)), the financial support from the Uni-versity of the Basque Country (UPV/EHU) under the program UFI 11/29 and the support to the research group, through the project with ref. IT949-16, given by the "Departamento de Educación, Política Lingüística y Cultura" of the Regional Government of the Basque Country

Kinematic analysis and dimensional optimization of a 2R2T parallel manipulator

International audienceThe need of a device providing two translational (2T) and two rotational (2R) movements led us to the design a 3UPS-1RPU parallel manipulator. The manipulator consisted on a mobile platform connected to a base through four legs. That is, the manipulator layout has one central leg and three external legs at the same radial distance. By studying different locations of the legs anchoring point, we improved the first layout design, yet not the optimal one. On this basis, this paper focus on the optimal dimensional design of the manipulator. To this end, we put forward the kinematics equations of the manipulator in accordance to the anchoring points coordinates. Through a numerical approach, the equations enable to find the manipulator workspace. Also, we find a global manipulability index using a local dexterity measure. The latter index serves as optimal function. The optimization process considers joint constraints. Thus, we built a nonlinear optimization problem solved through sequential quadratic programming algorithms. We start by optimizing only a small set of parameters rather than the entire set, which gives us insights on the initial guess to optimize using the entire set. The optimal design layout varies from the original layout. Findings suggest that a task-oriented reconfiguration strategy can improve manipulator performance

Optimal dimensional synthesis of a symmetrical five-bar planar upper-extremity neuromotor device

Individuals with hemiplegia suffer from impaired arm movements that appear as a marked change in arm stiffness. A quantitative measure of arm stiffness would characterize rehabilitation therapy effectively, while little mechanism is designed to implement the function. A symmetrical five-bar linkage consisting of two revolute joints and three prismatic joints is presented. Inverse kinematics and forward kinematics are obtained first. Then inverse singularities and direct singularities of the mechanism are gained. Based on the results of kinematics analysis, the global stiffness index is defined. Finally, optimal dimensional synthesis of the mechanism in terms of maximum stiffness is conducted by genetic algorithms. The calculation results shows that when length of both the two linkage a=830 mm, interacting angle of the two guides 2d=4.48 radian, and maximum range of displacement of the two carriers dmax=940 mm, the mechanism achieves highest rigidity and its workspace is singularity-free, which covers the human left and right arm range of motion. The proposed novel mechanism featuring high rigidity and a singularity-free workspace can provides rehabilitation training, but also solves the problem of quantitative measure of arm stiffness

Design and analysis of a compliant parallel pan-tilt platform

In combination of the advantages of both parallel mechanisms and compliant mechanisms, a compliant parallel mechanism with two rotational DOFs (degrees of freedom) is designed to meet the requirement of a lightweight and compact pan-tilt platform. Firstly, two commonly-used design methods i.e. direct substitution and FACT (Freedom and Constraint Topology) are applied to design the configuration of the pan-tilt system, and similarities and differences of the two design alternatives are compared. Then inverse kinematic analysis of the candidate mechanism is implemented by using the pseudo-rigid-body model (PRBM), and the Jacobian related to its differential kinematics is further derived to help designer realize dynamic analysis of the 8R compliant mechanism. In addition, the mechanism’s maximum stress existing within its workspace is tested by finite element analysis. Finally, a method to determine joint damping of the flexure hinge is presented, which aims at exploring the effect of joint damping on actuator selection and real-time control. To the authors’ knowledge, almost no existing literature concerns with this issue

On the positioning error of a 2-DOF spherical parallel wrist with flexible links and joints – an FEM approach

Abstract. This paper deals with an elasto-static analysis of a 2-DOF (degrees of freedom) spherical parallel wrist where the links and the joints are considered flexible. Theoretically, the mobile platform of the wrist rotates around a fixed point which is the intersection of all the joint axes. However, if the flexibility of the limbs is taken into account, while the base platform (BP) and the mobile platform (MP) are assumed rigid, two centers can be identified: one for the BP and the other for the MP. In general such points are not coincident; as a result, the positioning of the MP is affected by inaccuracies, which can be evaluated in terms of displacement and orientation errors. A finite-element method (FEM) approach is used to analyze the problem in a series of configurations of the wrist; the results are elaborated in order to obtain continuous maps of the errors over the workspace of the machine

A New Index for Detecting and Avoiding Type II Singularities for the Control of Non-Redundant Parallel Robots

[ES] Los robots paralelos (PR por sus siglas en inglés) son mecanismos donde el efector final está unido a la base, mediante al menos dos cadenas cinemáticas abiertas. Los PRs ofrecen una gran capacidad de carga y alta precisión, lo que los hace adecuados para diversas aplicaciones, entre ellas la interacción persona-robot. Sin embargo, en las proximidades de una singularidad Tipo II (singularidad dentro del espacio de trabajo), un PR pierde el control sobre los movimientos del efector final. La pérdida de control representa un riesgo importante para los usuarios, especialmente en rehabilitación robótica. En las últimas décadas, los PR se han popularizado en la rehabilitación de miembros inferiores debido al aumento del número de personas que viven con limitaciones físicas. Así, esta tesis trata sobre la detección y evitación de singularidades de Tipo II para asegurar total control de un PR no redundante para la rehabilitación y diagnóstico de rodilla, denominado 3UPS+RPU. En la literatura, existen varios índices para detectar y medir la cercanía a una singularidad basados en métodos analíticos y geométricos. Sin embargo, algunos de estos índices carecen de significado físico y son incapaces de identificar los actuadores responsables de la pérdida de control. Esta tesis aporta dos novedosos índices para detectar y medir la proximidad a una singularidad de Tipo II, capaces de identificar el par de actuadores responsables de la singularidad. Los dos índices son los ángulos entre los componentes lineal (T_i,j) y angular (O_i,j) de dos Twist Screw de Salida (OTS por sus siglas en inglés) normalizados i,j. Una singularidad Tipo II es detectada cuando T_i,j = O_i,j = 0 y su proximidad se mide mediante los mínimos ángulos T_i,j (minT) y O_i,j (minO) para los casos plano y espacial, respectivamente. La eficacia de los índices T_i,j y O_i,j se evalúa de forma teórica y experimental en un robot 3UPS+RPU y un mecanismo de cinco barras. Además, se propone un procedimiento experimental para el adecuado establecimiento del límite de cercanía a una singularidad de Tipo II mediante la aproximación progresiva del PR a una singularidad y la medición de la última posición controlable. Posteriormente, se desarrollan dos nuevos algoritmos deterministas para liberar y evitar una singularidad de Tipo II basados en minT y minO para PR no redundantes. minT y minO se utilizan para identificar los dos actuadores a mover para liberar o evitar el PR de una singularidad. Ambos algoritmos requieren una medición precisa de la pose alcanzada por el efector final. El algoritmo para liberar un PR de una configuración singular se aplica con éxito en un controlador híbrido basado en visión artificial para el PR 3UPS+RPU. El controlador utiliza un sistema de fotogrametría para medir la pose del robot debido a la degeneración del modelo cinemático en las proximidades de una singularidad. El algoritmo de evasión de singularidades Tipo II se aplica a la planificación offline y online de trayectorias no singulares para un mecanismo de cinco barras y el PR 3UPS+RPU. Estas aplicaciones verifican el bajo coste computacional y la mínima desviación introducida en la trayectoria original por los nuevos algoritmos. La implementación directa de un controlador de fuerza/posición en el PR 3UPS+RPU es insegura porque el paciente podría llevar involuntariamente al PR a una singularidad. Por lo tanto, esta tesis concluye presentando un novedoso controlador de fuerza/posición complementado con el algoritmo de evasión de singularidades de Tipo II. El nuevo controlador se evalúa durante rehabilitación activa de una pierna de maniquí y una pierna humana no lesionada. Los resultados muestran que el nuevo controlador combinado mantiene el PR 3UPS+RPU lejos de configuraciones singulares con una desviación mínima de la trayectoria original. Por lo tanto, esta tesis habilita el 3UPS+RPU PR para la rehabilitación segura de miembros inferiores lesionados.[CAT] Els robots paral·lels (PR per les seues sigles en anglés) són mecanismes on l'efector final està unit a la base, mitjançant almenys dues cadenes cinemàtiques obertes. Els PRs ofereixen una gran capacitat de càrrega i alta precisió, la qual cosa els fa adequats per a diverses aplicacions, entre elles la interacció persona-robot. No obstant això, en les proximitats d'una singularitat Tipus II (singularitat dins de l'espai de treball), un PR perd el control sobre els moviments de l'efector final. La pèrdua de control representa un risc important per als usuaris, especialment en rehabilitació robòtica. En les últimes dècades, els PR s'han popularitzat en la rehabilitació de membres inferiors a causa de l'augment del nombre de persones que viuen amb limitacions físiques. Així, aquesta tesi tracta sobre la detecció i evació de singularitats de Tipus II per a assegurar total control d'un PR no redundant per a la rehabilitació i diagnòstic de genoll, denominat 3UPS+RPU. En la literatura, existeixen diversos índexs per a detectar i mesurar la proximitat a una singularitat basats en mètodes analítics i geomètrics. No obstant això, alguns d'aquests índexs manquen de significat físic i són incapaços d'identificar els actuadors responsables de la pèrdua de control. Aquesta tesi aporta dos nous índexs per a detectar i mesurar la proximitat a una singularitat de Tipus II, capaços d'identificar el parell d'actuadors responsables de la singularitat. Els dos índexs són els angles entre els components lineal (T_i,j) i angular (O_i,j) de dues Twist Screw d'Eixida (OTS per les seues sigles en engonals) normalitzats i,j. Una singularitat Tipus II és detectada quan T_i,j = O_i,j = 0 i la seua proximitat es mesura mitjançant els minimos angles T_i,j (minT) i O_i,j (minO) per als casos pla i espacial, respectivament. L'eficàcia dels índexs T_i,j i O_i,j es evalua de manera teòrica i experimental en un robot 3UPS+RPU i un mecanisme de cinc barres. A més, es proposa un procediment experimental per a l'adequat establiment del límit de proximitat a una singularitat de Tipus II mitjançant l'aproximació progressiva del PR a una singularitat i el mesurament de l'última posició controlable. Posteriorment, es desenvolupen dos nous algorismes deterministes per a alliberar i evadir una singularitat de Tipus II basats en minT i minO per a PR no redundants. minT i minO s'utilitzen per a identificar els dos actuadors a moure per a alliberar o evadir el PR d'una singularitat. Aquests algorismes requereixen un mesurament precís de la posa aconseguida per l'efector final. L'algorisme per a alliberar un PR d'una configuració singular s'aplica amb èxit en un controlador híbrid basat en visió artificial per al PR 3UPS+RPU. El controlador utilitza un sistema de fotogrametria per a mesurar la posa del robot a causa de la degeneració del model cinemàtic en les proximitats d'una singularitat. L'algorisme d'evació de singularitats Tipus II s'aplica a la planificació offline i en línia de trajectòries no singulars per a un mecanisme de cinc barres i el PR 3UPS+RPU. Aquestes aplicacions verifiquen el baix cost computacional i la mínima desviació introduïda en la trajectòria original pels nous algorismes. La implementació directa d'un controlador de força/posició en el PR 3UPS+RPU és insegura perquè el pacient podria portar involuntàriament al PR a una singularitat. Per tant, aquesta tesi conclou presentant un nou controlador de força/posició complementat amb l'algorisme d'evació de singularitats de Tipus II. El nou controlador s'avalua durant la rehabilitació activa d'una cama de maniquí i una cama humana no lesionada. Els resultats mostren que el nou controlador combinat manté el PR 3UPS+RPU lluny de configuracions singulars amb una desviació mínima de la trajectòria original. Per tant, aquesta tesi habilita el 3UPS+RPU PR per a la rehabilitació segura dels membres inferiors lesionats.[EN] Parallel Robots (PR)s are mechanisms where the end-effector is linked to the base by at least two open kinematics chains. The PRs offer a high payload and high accuracy, making them suitable for various applications, including human robot interaction. However, in proximity to a Type II singularity (singularity within the workspace), a PR loses control over the movements of the end-effector. The loss of control represents a major risk for users, especially in robotic rehabilitation. In the last decades, PRs have become popular in lower limb rehabilitation because of the increment in the number of people living with physical limitations. Thus, this thesis is about the detection and avoidance of Type II singularities to ensure complete control of a non-redundant PR for knee rehabilitation and diagnosis named 3UPS+RPU. In the literature, several indices exist to detect and measure the closeness to a singular configuration based on analytical and geometrical methods. However, some of these indices have no physical meaning, and they are unable to identify the actuators responsible for the loss of control. This thesis contributes two novel indices to detect and measure the proximity to a Type II singularity capable of identifying the pair of actuators responsible for the singularity. The two indices are the angles between the linear (T_i,j) and the angular (O_i,j) components of two i,j normalised Output Twist Screws (OTSs). A Type II singularity is detected when the angles T_i,j = O_i,j = 0 and its closeness is measured by the minimum T_i,j (minT) and minimum O_i,j (minO) for planar and spatial cases, respectively. The effectiveness of the indices T_i,j and O_i,j is evaluated from a theoretical and experimental perspective in a 3UPS+RPU and a five bars mechanism. Moreover, an experimental procedure is proposed for setting a proper limit of closeness to a Type II singularity by the progressive approach of the PR to singular configuration and measuring the last controllable pose. Subsequently, two novel deterministic algorithms for releasing and avoiding Type II singularities based on minT and minO are developed for non-redundant PRs. The minT and minO are used to identify the two actuators to move for release or prevent the PR from the singularity. Both algorithms require an accurate measuring of the pose reached by the end-effector. The algorithm to release a PR from a singular configuration is successfully applied in a vision-based hybrid controller for the 3UPS+RPU PR. The controller uses a photogrammetry system to measure the pose of the robot due to the degeneration of the kinematic model in the vicinity of a singularity. The Type II singularity avoidance algorithm is applied to offline and online free-singularity trajectory planning for a five-bar mechanism and the 3UPS+RPU PR. These applications verify the low computation cost and the minimum deviation introduced in the original trajectory for both novel algorithms. The direct implementation of a force/position controller in the 3UPS+RPU PR is unsafe because the patient could unintentionally drive the PR to a Type II singularity. Therefore, this thesis concludes by presenting a novel force/position controller complemented with the Type II singularity avoidance algorithm. The complemented controller is evaluated during patient-active exercises in a mannequin leg and an uninjured human limb. The results show that the novel combined controller keeps the 3UPS+RPU PR far from singular configurations with a minimum deviation on the original trajectory. Hence, this thesis enables the 3UPS+RPU PR for the safe rehabilitation of injured lower limbs.Pulloquinga Zapata, JL. (2023). A New Index for Detecting and Avoiding Type II Singularities for the Control of Non-Redundant Parallel Robots [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/19427