The analysis of material removal rate of WEDM miniature gears

Gear fabrication in wire electrical discharge machining (WEDM) plays an important role in manufacturing industries. This paper describes the analysis and optimization of process parameters for the fabrication of spur gear on brass spur gear on brass workpiece (10cmx15cmx6mm) material by wire EDM process. The experiments were performed by using the design of experiment (DoE) approach and the material removal rate (MRR) was analyzed by response surface methodology technique. The effect of input parameters i.e. pulse on time, pulse off time and feed rate on MRR has been investigated. The surface geometry of the gears has been analysed by the Scanning Electron Microscopy (SEM). This study found that 0.4 μs for pulse on time, 60 μs for pulse-off time and 6 mm/min for feed rate provides improved material removal rate. The analysis of variance shows that pulse on time and feed rate are the significant parameters for the wire EDM process. The SEM image exhibits the capability of WEDM to machined miniature gear with a uniform distribution of regular-shaped craters and defect-free flank surface

Enhanced genetic algorithm-based back propagation neural network to diagnose conditions of multiple-bearing system

Condition diagnosis of critical system such as multiple-bearing system is one of the most important maintenance activities in industry because it is essential that faults are detected early before the performance of the whole system is affected. Currently, the most significant issues in condition diagnosis are how to improve accuracy and stability of accuracy, as well as lessen the complexity of the diagnosis which would reduce processing time. Researchers have developed diagnosis techniques based on metaheuristic, specifically, Back Propagation Neural Network (BPNN) for single bearing system and small numbers of condition classes. However, they are not directly applicable or effective for multiple-bearing system because the diagnosis accuracy achieved is unsatisfactory. Therefore, this research proposed hybrid techniques to improve the performance of BPNN in terms of accuracy and stability of accuracy by using Adaptive Genetic Algorithm and Back Propagation Neural Network (AGA-BPNN), and multiple BPNN with AGA-BPNN (mBPNNAGA- BPNN). These techniques are tested and validated on vibration signal data of multiple-bearing system. Experimental results showed the proposed techniques outperformed the BPPN in condition diagnosis. However, the large number of features from multiple-bearing system has affected the complexity of AGA-BPNN and mBPNN-AGA-BPNN, and significantly increased the amount of required processing time. Thus to investigate further, whether the number of features required can be reduced without compromising the diagnosis accuracy and stability, Grey Relational Analysis (GRA) was applied to determine the most dominant features in reducing the complexity of the diagnosis techniques. The experimental results showed that the hybrid of GRA and mBPNN-AGA-BPNN achieved accuracies of 99% for training, 100% for validation and 100% for testing. Besides that, the performance of the proposed hybrid accuracy increased by 11.9%, 13.5% and 11.9% in training, validation and testing respectively when compared to the standard BPNN. This hybrid has lessened the complexity which reduced nearly 55.96% of processing time. Furthermore, the hybrid has improved the stability of the accuracy whereby the differences in accuracy between the maximum and minimum values were 0.2%, 0% and 0% for training, validation and testing respectively. Hence, it can be concluded that the proposed diagnosis techniques have improved the accuracy and stability of accuracy within the minimum complexity and significantly reduced processing time

Non-conventional Machining of Metal Matrix Composites: Parametric Appraisal and Multi-Objective Optimization

Al, SiCp MMCs have wide range of applications in aerospace, automotive and electronics engineering due to its excellent properties compared to other conventional materials. The paper presents a case study on selection of optimal machining parameters in ECM of Al/15%SiC composites using TOPSIS combined with Taguchi philosophy and Grey-Fuzzy Logic coupled with Taguchi’s optimization philosophy. The performance characteristics: metal removal rate and surface roughness have been considered for optimizing the machining parameters (feed rate, voltage and electrolytic concentration). EDM is another one of the most advanced nonconventional machining methods specially used for machining of advanced materials to overcome the disadvantages coming in machining by other conventional machining techniques. In this paper, a hybrid optimization technique utilizing PCA and TOPSIS integrated with Taguchi method and MOORA with Taguchi philosophy have been proposed to obtain the optimal parameter setting during EDM of Al-10%SiCp composites

Proceeding Of Mechanical Engineering Research Day 2016 (MERD’16)

This Open Access e-Proceeding contains a compilation of 105 selected papers from the Mechanical Engineering Research Day 2016 (MERD’16) event, which is held in Kampus Teknologi, Universiti Teknikal Malaysia Melaka (UTeM) - Melaka, Malaysia, on 31 March 2016. The theme chosen for this event is ‘IDEA. INSPIRE. INNOVATE’. It was gratifying to all of us when the response for MERD’16 is overwhelming as the technical committees received more than 200 submissions from various areas of mechanical engineering. After a peer-review process, the editors have accepted 105 papers for the e-proceeding that cover 7 main themes. This open access e-Proceeding can be viewed or downloaded at www3.utem.edu.my/care/proceedings. We hope that these proceeding will serve as a valuable reference for researchers. With the large number of submissions from the researchers in other faculties, the event has achieved its main objective which is to bring together educators, researchers and practitioners to share their findings and perhaps sustaining the research culture in the university. The topics of MERD’16 are based on a combination of fundamental researches, advanced research methodologies and application technologies. As the editor-in-chief, we would like to express our gratitude to the editorial board and fellow review members for their tireless effort in compiling and reviewing the selected papers for this proceeding. We would also like to extend our great appreciation to the members of the Publication Committee and Secretariat for their excellent cooperation in preparing the proceeding of MERD’16

Remanufacturing and Advanced Machining Processes for New Materials and Components

"Remanufacturing and Advanced Machining Processes for Materials and Components presents current and emerging techniques for machining of new materials and restoration of components, as well as surface engineering methods aimed at prolonging the life of industrial systems. It examines contemporary machining processes for new materials, methods of protection and restoration of components, and smart machining processes. • Details a variety of advanced machining processes, new materials joining techniques, and methods to increase machining accuracy • Presents innovative methods for protection and restoration of components primarily from the perspective of remanufacturing and protective surface engineering • Discusses smart machining processes, including computer-integrated manufacturing and rapid prototyping, and smart materials • Provides a comprehensive summary of state-of-the-art in every section and a description of manufacturing methods • Describes the applications in recovery and enhancing purposes and identifies contemporary trends in industrial practice, emphasizing resource savings and performance prolongation for components and engineering systems The book is aimed at a range of readers, including graduate-level students, researchers, and engineers in mechanical, materials, and manufacturing engineering, especially those focused on resource savings, renovation, and failure prevention of components in engineering systems.

Remanufacturing and Advanced Machining Processes for New Materials and Components

Remanufacturing and Advanced Machining Processes for Materials and Components presents current and emerging techniques for machining of new materials and restoration of components, as well as surface engineering methods aimed at prolonging the life of industrial systems. It examines contemporary machining processes for new materials, methods of protection and restoration of components, and smart machining processes. • Details a variety of advanced machining processes, new materials joining techniques, and methods to increase machining accuracy • Presents innovative methods for protection and restoration of components primarily from the perspective of remanufacturing and protective surface engineering • Discusses smart machining processes, including computer-integrated manufacturing and rapid prototyping, and smart materials • Provides a comprehensive summary of state-of-the-art in every section and a description of manufacturing methods • Describes the applications in recovery and enhancing purposes and identifies contemporary trends in industrial practice, emphasizing resource savings and performance prolongation for components and engineering systems The book is aimed at a range of readers, including graduate-level students, researchers, and engineers in mechanical, materials, and manufacturing engineering, especially those focused on resource savings, renovation, and failure prevention of components in engineering systems

Remanufacturing and Advanced Machining Processes for New Materials and Components

Remanufacturing and Advanced Machining Processes for Materials and Components presents current and emerging techniques for machining of new materials and restoration of components, as well as surface engineering methods aimed at prolonging the life of industrial systems. It examines contemporary machining processes for new materials, methods of protection and restoration of components, and smart machining processes. • Details a variety of advanced machining processes, new materials joining techniques, and methods to increase machining accuracy • Presents innovative methods for protection and restoration of components primarily from the perspective of remanufacturing and protective surface engineering • Discusses smart machining processes, including computer-integrated manufacturing and rapid prototyping, and smart materials • Provides a comprehensive summary of state-of-the-art in every section and a description of manufacturing methods • Describes the applications in recovery and enhancing purposes and identifies contemporary trends in industrial practice, emphasizing resource savings and performance prolongation for components and engineering systems The book is aimed at a range of readers, including graduate-level students, researchers, and engineers in mechanical, materials, and manufacturing engineering, especially those focused on resource savings, renovation, and failure prevention of components in engineering systems

Remanufacturing and Advanced Machining Processes for New Materials and Components

"Remanufacturing and Advanced Machining Processes for Materials and Components presents current and emerging techniques for machining of new materials and restoration of components, as well as surface engineering methods aimed at prolonging the life of industrial systems. It examines contemporary machining processes for new materials, methods of protection and restoration of components, and smart machining processes. • Details a variety of advanced machining processes, new materials joining techniques, and methods to increase machining accuracy • Presents innovative methods for protection and restoration of components primarily from the perspective of remanufacturing and protective surface engineering • Discusses smart machining processes, including computer-integrated manufacturing and rapid prototyping, and smart materials • Provides a comprehensive summary of state-of-the-art in every section and a description of manufacturing methods • Describes the applications in recovery and enhancing purposes and identifies contemporary trends in industrial practice, emphasizing resource savings and performance prolongation for components and engineering systems The book is aimed at a range of readers, including graduate-level students, researchers, and engineers in mechanical, materials, and manufacturing engineering, especially those focused on resource savings, renovation, and failure prevention of components in engineering systems.

Algorithms and Methods for Designing and Scheduling Smart Manufacturing Systems

This book, as a Special Issue, is a collection of some of the latest advancements in designing and scheduling smart manufacturing systems. The smart manufacturing concept is undoubtedly considered a paradigm shift in manufacturing technology. This conception is part of the Industry 4.0 strategy, or equivalent national policies, and brings new challenges and opportunities for the companies that are facing tough global competition. Industry 4.0 should not only be perceived as one of many possible strategies for manufacturing companies, but also as an important practice within organizations. The main focus of Industry 4.0 implementation is to combine production, information technology, and the internet. The presented Special Issue consists of ten research papers presenting the latest works in the field. The papers include various topics, which can be divided into three categories—(i) designing and scheduling manufacturing systems (seven articles), (ii) machining process optimization (two articles), (iii) digital insurance platforms (one article). Most of the mentioned research problems are solved in these articles by using genetic algorithms, the harmony search algorithm, the hybrid bat algorithm, the combined whale optimization algorithm, and other optimization and decision-making methods. The above-mentioned groups of articles are briefly described in this order in this book

Initialization Requirement in Developing of Mobile Learning 'Molearn' for Biology Students Using Inquiry-based learning

Inquiry-based learning is kind of learning activities that involves students’ entire capabilities in exploring and investigating particular objects or phenomenon using critical thinking skills. Recently, information technology tangibly contributes in any education aspects, including the existence of e-learning, a widely spreading learning model in the 21st century education. This study aims at initializing needs of developing mobile learning ‘Molearn’ based on inquiry-based method. By cooperating with Biology teacher community in senior high school, ‘Molearn’ provides IT-based medium in Biology learning process