Kinematically Redundant Octahedral Motion Platform for Virtual Reality Simulations

We propose a novel design of a parallel manipulator of Stewart Gough type for virtual reality application of single individuals; i.e. an omni-directional treadmill is mounted on the motion platform in order to improve VR immersion by giving feedback to the human body. For this purpose we modify the well-known octahedral manipulator in a way that it has one degree of kinematical redundancy; namely an equiform reconfigurability of the base. The instantaneous kinematics and singularities of this mechanism are studied, where especially "unavoidable singularities" are characterized. These are poses of the motion platform, which can only be realized by singular configurations of the mechanism despite its kinematic redundancy.Comment: 13 pages, 6 figure

Design of an active reconfigurable 2R joint

Ponencia presentada en 15th IFToMM World Congress on Mechanism and Machine ScienceThe increasing flexibility requirements in the manufacturing processes has led to the development of novel reconfigurable mechanisms to be implemented in ma-chine heads and tables. This is the case of the reconfigurable parallel manipulators which are also used in a wide variety of applications. These mechanisms include often in their kinematic chains active or reconfigurable joints. In this paper, a 2R active reconfigurable joint is presented. As well as carrying out the kinematic characterization of the joint, a demonstrative prototype has been also built.The authors wish to acknowledge the financial support received from the Spanish Government through the Ministerio de Economía y Competitividad (Project DPI2015-67626-P (MINECO/FEDER, UE)) and the financial support given to the research group through the pro-ject with Ref. IT949-16, given by the Departamento de Educación, Política Lingüística y Cultura of the Regional Government of the Basque Country

Design and Testing of Two Haptic Devices Based on Reconfigurable 2R Joints

per presents the design and testing of two haptic devices, based on reconfigurable 2R joints: an active 2R spherical mechanism-based joint and a differential gear-based joint. Based on our previous works, in which the design and kinematic analysis of both reconfigurable joints were developed, the experimental setup and the various tasks intended to test the reconfigurability, precision, force feedback system and general performance, are presented herein. Two control modes for the haptic device operation are proposed and studied. The statistical analysis tools and their selection principles are described. The mechanical design of two experimental setups and the main elements are considered in detail. The Robot Operating System nodes and the topics that are used in the software component of the experimental setup are presented and explained. The experimental testing was carried out with a number of participants and the corresponding results were analyzed with the selected statistical tools. A detailed interpretation and discussion on of the results is provided.The authors wish to acknowledge the financial support received from the Spanish Government through the Ministerio de Ciencia e Innovación (Project PID2020-116176GB-I00) financed by MCIN/AEI/10.13039/501100011033, and the support for the research group through Project IT949-16 provided by the Departamento de Educación, Política Lingüística y Cultura from the regional Basque Government

SIMBA: Tendon-Driven Modular Continuum Arm with Soft Reconfigurable Gripper

In this paper, we describe the conceptual design and implementation of the Soft Compliant Manipulator for Broad Applications (SIMBA) manipulator, which is designed and developed for participating in the RoboSoft Grand Challenge 2016. In our novel design, we have proposed (1) a modular continuum arm with independent actuation units for each module, to increase maintainability; (2) a soft reconfigurable hand, for a better adaptation of the fingers to objects of different shapes and size; (3) a moving base for increasing the workspace. We used a hybrid approach in designing and manufacturing by integrating soft and hard components, in both materials and actuation, providing high lateral stiffness in the arm through flat springs, soft joints in fingers for more compliancy and tendon-motor actuation mechanism providing flexibility but at the same time precision and speed. The SIMBA manipulator has demonstrated excellent grasping and manipulation capabilities by being able to grasp objects with different fragility, geometry, and size; and by lifting objects with up to 2 kg of weight it demonstrate also to be robust and reliable. The experimental results pointed out that our design and approach can lead to the realization of robots able to act in unknown and unstructured environments in synergy with humans, for a variety of applications where compliancy is fundamental, preserving robustness and safety

Miniaturized modular manipulator design for high precision assembly and manipulation tasks

In this paper, design and control issues for the development of miniaturized manipulators which are aimed to be used in high precision assembly and manipulation tasks are presented. The developed manipulators are size adapted devices, miniaturized versions of conventional robots based on well-known kinematic structures. 3 degrees of freedom (DOF) delta robot and a 2 DOF pantograph mechanism enhanced with a rotational axis at the tip and a Z axis actuating the whole mechanism are given as examples of study. These parallel mechanisms are designed and developed to be used in modular assembly systems for the realization of high precision assembly and manipulation tasks. In that sense, modularity is addressed as an important design consideration. The design procedures are given in details in order to provide solutions for miniaturization and experimental results are given to show the achieved performances

Multioperation capacity of parallel manipulators basing on generic kinematic chain approach

The idea of designing multioperation mechanisms capable of performing different tasks has gained prominence in the last years. These mechanisms, commonly called reconfig- urable mechanisms, have the ability to change their configuration. At present, this type of mechanisms is capturing the attention of design engineers because of their great po- tential in many industrial applications. In this paper, the basis for the development of a methodology intended for the analysis and design of multioperational parallel manipu- lators is presented. First, the structural synthesis of 6 degree-of-freedom (dof) kinematic chains that can form a 6 dof manipulator is established. Next, a general purpose approach for non-redundant parallel manipulators (PM) will be presented. This procedure enables obtaining the Jacobian matrices of any 6 dof or low-mobility PM whose kinematic chains belong to the library of chains derived from the structural synthesis. To demonstrate the versatility of the procedure, it will be applied to three PM: the first one, a 6 dof PM, the second one, a reconfigurable 6 dof PM, and finally, a low-mobility PM.This work was supoorted by the Spanish Government through the Ministerio de Economía y Competitividad (Project DPI2015-67626-P (MINECO/FEDER, UE)), the financial support from the University of the Basque Country (UPV/EHU) un- der the program UFI 11/29 and the support to the research group, through the project with ref. IT949-16 , given by the Departamento de Educación , Política Lingüística y Cultura of the Regional Government of the Basque Country

Modeling, Control and Estimation of Reconfigurable Cable Driven Parallel Robots

The motivation for this thesis was to develop a cable-driven parallel robot (CDPR) as part of a two-part robotic device for concrete 3D printing. This research addresses specific research questions in this domain, chiefly, to present advantages offered by the addition of kinematic redundancies to CDPRs. Due to the natural actuation redundancy present in a fully constrained CDPR, the addition of internal mobility offers complex challenges in modeling and control that are not often encountered in literature. This work presents a systematic analysis of modeling such kinematic redundancies through the application of reciprocal screw theory (RST) and Lie algebra while further introducing specific challenges and drawbacks presented by cable driven actuators. It further re-contextualizes well-known performance indices such as manipulability, wrench closure quality, and the available wrench set for application with reconfigurable CDPRs. The existence of both internal redundancy and static redundancy in the joint space offers a large subspace of valid solutions that can be condensed through the selection of appropriate objective priorities, constraints or cost functions. Traditional approaches to such redundancy resolution necessitate computationally expensive numerical optimization. The control of both kinematic and actuation redundancies requires cascaded control frameworks that cannot easily be applied towards real-time control. The selected cost functions for numerical optimization of rCDPRs can be globally (and sometimes locally) non-convex. In this work we present two applied examples of redundancy resolution control that are unique to rCDPRs. In the first example, we maximize the directional wrench ability at the end-effector while minimizing the joint torque requirement by utilizing the fitness of the available wrench set as a constraint over wrench feasibility. The second example focuses on directional stiffness maximization at the end-effector through a variable stiffness module (VSM) that partially decouples the tension and stiffness. The VSM introduces an additional degrees of freedom to the system in order to manipulate both reconfigurability and cable stiffness independently. The controllers in the above examples were designed with kinematic models, but most CDPRs are highly dynamic systems which can require challenging feedback control frameworks. An approach to real-time dynamic control was implemented in this thesis by incorporating a learning-based frameworks through deep reinforcement learning. Three approaches to rCDPR training were attempted utilizing model-free TD3 networks. Robustness and safety are critical features for robot development. One of the main causes of robot failure in CDPRs is due to cable breakage. This not only causes dangerous dynamic oscillations in the workspace, but also leads to total robot failure if the controllability (due to lack of cables) is lost. Fortunately, rCDPRs can be utilized towards failure tolerant control for task recovery. The kinematically redundant joints can be utilized to help recover the lost degrees of freedom due to cable failure. This work applies a Multi-Model Adaptive Estimation (MMAE) framework to enable online and automatic objective reprioritization and actuator retasking. The likelihood of cable failure(s) from the estimator informs the mixing of the control inputs from a bank of feedforward controllers. In traditional rigid body robots, safety procedures generally involve a standard emergency stop procedure such as actuator locking. Due to the flexibility of cable links, the dynamic oscillations of the end-effector due to cable failure must be actively dampened. This work incorporates a Linear Quadratic Regulator (LQR) based feedback stabilizer into the failure tolerant control framework that works to stabilize the non-linear system and dampen out these oscillations. This research contributes to a growing, but hitherto niche body of work in reconfigurable cable driven parallel manipulators. Some outcomes of the multiple engineering design, control and estimation challenges addressed in this research warrant further exploration and study that are beyond the scope of this thesis. This thesis concludes with a thorough discussion of the advantages and limitations of the presented work and avenues for further research that may be of interest to continuing scholars in the community

Kinematic analysis and optimization of robotic milling

Robotic milling is proposed to be one of the alternatives to respond the demand for flexible and cost-effective manufacturing systems. Serial arm robots offering 6 degrees of freedom (DOF) motion capability which are utilized for robotic 5-axis milling purposes, exhibits several issues such as low accuracy, low structural rigidity and kinematic singularities etc. In 5-axis milling, the tool axis selection and workpiece positioning are still a challenge, where only geometrical issues are considered at the computer-aided-manufacturing (CAM) packages. The inverse kinematic solution of the robot i.e. positions and motion of the axes, strictly depends on the workpiece location with respect to the robot base. Therefore, workpiece placement is crucial for improved robotic milling applications. In this thesis, an approach is proposed to select the tool axis for robotic milling along an already generated 5-axis milling tool path, where the robot kinematics are considered to eliminate or decrease excessive axis rotations. The proposed approach is demonstrated through simulations and benefits are discussed. Also, the effect of workpiece positioning in robotic milling is investigated considering the robot kinematics. The investigation criterion is selected as the movement of the robot axes. It is aimed to minimize the total movement of either all axes or selected the axis responsible of the most accuracy errors. Kinematic simulations are performed on a representative milling tool path and results are discusse

A Rapidly Reconfigurable Robotics Workcell and Its Applictions for Tissue Engineering

This article describes the development of a component-based technology robot system that can be rapidly configured to perform a specific manufacturing task. The system is conceived with standard and inter-operable components including actuator modules, rigid link connectors and tools that can be assembled into robots with arbitrary geometry and degrees of freedom. The reconfigurable "plug-and-play" robot kinematic and dynamic modeling algorithms are developed. These algorithms are the basis for the control and simulation of reconfigurable robots. The concept of robot configuration optimization is introduced for the effective use of the rapidly reconfigurable robots. Control and communications of the workcell components are facilitated by a workcell-wide TCP/IP network and device level CAN-bus networks. An object-oriented simulation and visualization software for the reconfigurable robot is developed based on Windows NT. Prototypes of the robot systems configured to perform 3D contour following task and the positioning task are constructed and demonstrated. Applications of such systems for biomedical tissue scaffold fabrication are considered.Singapore-MIT Alliance (SMA