Driving Manufacturing Systems for the Fourth Industrial Revolution

It has been a long way since the aroused of the Industry 4.0 and the companies' reality is not already align with this new concept. Industry 4.0 is ongoing slowly as it was expected that its maturity level should be higher. The companies´ managers should have a different approach to the adoption of the industry 4.0 enabling technologies on their manufacturing systems to create smart nets along all production process with the connection of elements on the manu-facturing system such as machines, employees, and systems. These smart nets can control and make autonomous decisions efficiently. Moreover, in the industry 4.0 environment, companies can predict problems and failures along all production process and react sooner regarding maintenance or production changes for instance. The industry 4.0 environment is a challenging area because changes the relation between humans and machines. In this way, the scope of this thesis is to contribute to companies adopting the industry 4.0 enabling technologies in their manufacturing systems to improve their competitiveness to face the incoming future. For this purpose, this thesis integrates a research line oriented to i) the understanding of the industry 4.0 concepts, and its enabling technologies to perform the vision of the smart factory, ii) the analysis of the industry 4.0 maturity level on a regional industrial sector and to understand how companies are facing the digital transformation challenges and its barriers, iii) to analyze in deep the industry 4.0 adoption in a company and understand how this company can reach higher maturity levels, and iv) the development of strategic scenarios to help companies on the digital transition, proposing risk mitigations plans and a methodology to develop stra-tegic scenarios. This thesis highlights several barriers to industry 4.0 adoption and also brings new ones to academic and practitioner discussion. The companies' perception related to these barriers Is also discussed in this thesis. The findings of this thesis are of significant interest to companies and managers as they can position themselves along this research line and take advantage of it using all phases of this thesis to perform a better knowledge of this industrial revolution, how to perform better industry 4.0 maturity levels and they can position themselves in the proposed strategic scenarios to take the necessary actions to better face this industrial revolution. In this way, it is proposed this research line for companies to accelerate their digital transformation.Já existe um longo percurso desde o aparecimento da indústria 4.0 e a realidade das empresas ainda não está alinhada com este novo conceito. A indústria 4.0 está em andamento lento, pois era esperado que o seu nível de maturidade fosse maior. Os gestores das empresas devem ter uma abordagem diferente na adoção das tecnologias facilitadoras da indústria 4.0 nos seus sistemas produtivos para criar redes inteligentes ao longo de todo o processo produtivo com a conexão de elementos do sistema produtivo como máquinas, operários e sistemas. Estas redes inteligentes podem controlar e tomar decisões autónomas com eficiência. Além disso, no ambiente da indústria 4.0, as empresas podem prever problemas e falhas ao longo de todo o processo produtivo e reagir mais cedo em relação a manutenções ou mudanças de produção, por exemplo. O ambiente da indústria 4.0 é uma área desafiadora devido às mudanças na relação entre humanos e máquinas. Desta forma, o objetivo desta tese é contribuir para que as empresas adotem as tecnologias facilitadoras das indústria 4.0 nos seus sistemas produtivos por forma a melhorar sua competitividade para enfrentar o futuro que se aproxima. Para isso, esta tese integra uma linha de investigação orientada para i) a compreensão dos conceitos da indústria 4.0, e suas tecnologias facilitadores para realizar a visão da fábrica inteligente, ii) a análise do nível de maturidade da indústria 4.0 num setor industrial regional e entender como as empresas estão enfrentando os desafios da transformação digital e suas barreiras, iii) analisar a fundo a adoção da indústria 4.0 numa empresa e entender como essa empresa pode atingir níveis mais elevados de maturidade, e iv) o desenvolvimento de cenários estratégicos para ajudar as empresas na transição digital, propondo planos de mitigação de riscos e uma metodologia para desenvolver cenários estratégicos. Esta tese destaca várias barreiras à adoção da indústria 4.0 e também traz novas barreiras para a discussão acadêmica e profissional. A perceção das empresas em relação a essas barreiras também é discutida nesta tese. As descobertas nesta tese são de grande interesse para empresas e gestores, pois podem-se posicionar ao longo desta linha de investigação e aproveitá-la utilizando todas as fases desta tese para obter um melhor conhecimento desta revolução industrial, como obter melhores níveis de maturidade da indústria 4.0 e possam posicionar-se nos cenários estratégicos propostos por forma a tomar as ações necessárias para melhorar o envolvimento nesta revolução industrial. Desta forma, propõe-se esta linha de investigação para que as empresas acelerem a sua transformação digital

Reactive Security for SDN/NFV-enabled Industrial Networks leveraging Service Function Chaining

The innovative application of 5G core technologies, namely Software Defined Networking (SDN) and Network Function Virtualization (NFV), can help reduce capital and operational expenditures in industrial networks. Nevertheless, SDN expands the attack surface of the communication infrastructure, thus necessitating the introduction of additional security mechanisms. These major changes could not leave the industrial environment unaffected, with smart industrial deployments gradually becoming a reality; a trend that is often referred to as the 4th industrial revolution or Industry 4.0. A wind park is a good example of an industrial application relying on a network with strict performance, security, and reliability requirements, and was chosen as a representative example of industrial systems. This work highlights the benefit of leveraging the flexibility of SDN/NFV-enabled networks to deploy enhanced, reactive security mechanisms for the protection of the industrial network, via the use of Service Function Chaining. Moreover, the implementation of a proof-of-concept reactive security framework for an industrial-grade wind park network is presented, along with a performance evaluation of the proposed approach. The framework is equipped with SDN and Supervisory Control and Data Acquisition (SCADA) honeypots, modelled on and deployable to the wind park, allowing continuous monitoring of the industrial network and detailed analysis of potential attacks, thus isolating attackers and enabling the assessment of their level of sophistication. Moreover, the applicability of the proposed solutions is assessed in the context of the specific industrial application, based on the analysis of the network characteristics and requirements of an actual, operating wind park

Collective intelligence in self-organized industrial cyber-physical systems

Cyber-physical systems (CPS) play an important role in the implementation of new Industry 4.0 solutions, acting as the backbone infrastructure to host distributed intelligence capabilities and promote the collective intelligence that emerges from the interactions among individuals. This collective intelligence concept provides an alternative way to design complex systems with several benefits, such as modularity, flexibility, robustness, and reconfigurability to condition changes, but it also presents several challenges to be managed (e.g., non-linearity, self-organization, and myopia). With this in mind, this paper discusses the factors that characterize collective intelligence, particularly that associated with industrial CPS, analyzing the enabling concepts, technologies, and application sectors, and providing an illustrative example of its application in an automotive assembly line. The main contribution of the paper focuses on a comprehensive review and analysis of the main aspects, challenges, and research opportunities to be considered for implementing collective intelligence in industrial CPS. The identified challenges are clustered according to five different categories, namely decentralization, emergency, intelligent machines and products, infrastructures and methods, and human integration and ethics. Although the research indicates some potential benefits of using collective intelligence to achieve the desired levels of autonomy and dynamic adaptation of industrial CPS, such approaches are still in the early stages, with perspectives to increase in the coming years. Based on that, they need to be further developed considering some main aspects, for example, related to balancing the distribution of intelligence by the vertical and horizontal dimensions and controlling the nervousness in self-organized systems.info:eu-repo/semantics/publishedVersio

Enabling Communication Technologies for Automated Unmanned Vehicles in Industry 4.0

Within the context of Industry 4.0, mobile robot systems such as automated guided vehicles (AGVs) and unmanned aerial vehicles (UAVs) are one of the major areas challenging current communication and localization technologies. Due to stringent requirements on latency and reliability, several of the existing solutions are not capable of meeting the performance required by industrial automation applications. Additionally, the disparity in types and applications of unmanned vehicle (UV) calls for more flexible communication technologies in order to address their specific requirements. In this paper, we propose several use cases for UVs within the context of Industry 4.0 and consider their respective requirements. We also identify wireless technologies that support the deployment of UVs as envisioned in Industry 4.0 scenarios.Comment: 7 pages, 1 figure, 1 tabl

Contextual impacts on industrial processes brought by the digital transformation of manufacturing: a systematic review

The digital transformation of manufacturing (a phenomenon also known as "Industry 4.0" or "Smart Manufacturing") is finding a growing interest both at practitioner and academic levels, but is still in its infancy and needs deeper investigation. Even though current and potential advantages of digital manufacturing are remarkable, in terms of improved efficiency, sustainability, customization, and flexibility, only a limited number of companies has already developed ad hoc strategies necessary to achieve a superior performance. Through a systematic review, this study aims at assessing the current state of the art of the academic literature regarding the paradigm shift occurring in the manufacturing settings, in order to provide definitions as well as point out recurring patterns and gaps to be addressed by future research. For the literature search, the most representative keywords, strict criteria, and classification schemes based on authoritative reference studies were used. The final sample of 156 primary publications was analyzed through a systematic coding process to identify theoretical and methodological approaches, together with other significant elements. This analysis allowed a mapping of the literature based on clusters of critical themes to synthesize the developments of different research streams and provide the most representative picture of its current state. Research areas, insights, and gaps resulting from this analysis contributed to create a schematic research agenda, which clearly indicates the space for future evolutions of the state of knowledge in this field

Energy-efficient through-life smart design, manufacturing and operation of ships in an industry 4.0 environment

Energy efficiency is an important factor in the marine industry to help reduce manufacturing and operational costs as well as the impact on the environment. In the face of global competition and cost-effectiveness, ship builders and operators today require a major overhaul in the entire ship design, manufacturing and operation process to achieve these goals. This paper highlights smart design, manufacturing and operation as the way forward in an industry 4.0 (i4) era from designing for better energy efficiency to more intelligent ships and smart operation through-life. The paper (i) draws parallels between ship design, manufacturing and operation processes, (ii) identifies key challenges facing such a temporal (lifecycle) as opposed to spatial (mass) products, (iii) proposes a closed-loop ship lifecycle framework and (iv) outlines potential future directions in smart design, manufacturing and operation of ships in an industry 4.0 value chain so as to achieve more energy-efficient vessels. Through computational intelligence and cyber-physical integration, we envision that industry 4.0 can revolutionise ship design, manufacturing and operations in a smart product through-life process in the near future

Shipbuilding 4.0 Index Approaching Supply Chain

The shipbuilding industry shows a special interest in adapting to the changes proposed by the industry 4.0. This article bets on the development of an index that indicates the current situation considering that supply chain is a key factor in any type of change, and at the same time it serves as a control tool in the implementation of improvements. The proposed indices provide a first definition of the paradigm or paradigms that best fit the supply chain in order to improve its sustainability and a second definition, regarding the key enabling technologies for Industry 4.0. The values obtained put shipbuilding on the road to industry 4.0 while suggesting categorized planning of technologies

Post-automation: report from an international workshop

The purpose of this report is to share lessons from an international research workshop dedicated to post- automation. Twenty-seven researchers from eleven different countries in Africa, Asia, Latin America and Europe, met at the Science Policy Research Unit at Sussex University on 11-13 September 2019, where we discussed empirical research papers and explored post-automation in group activities. We write this report primarily for researchers, but also for activists and policy advisors looking for more imaginative approaches to governing technology, work and sustainability in society, compared to those dominant agendas adapting automatically to the interests behind automation. The report is structured as follows. Section two introduces the workshop topic and papers presented, and which leads into two related areas that became a focus for discussion. First, some challenges in the foundations of automation theory (section three). And second, post-automation as a more constructive proposition to the challenges of automation, and that is happening right now (section four). Section five summarises some key points arising from the workshop, based on empirical observations from the margins of digital technology development, and that give both a flavour of the workshop and help elaborate the post-automation proposition. Some analytical and strategic themes are discussed in section six. We conclude in section seven with proposals for a post-automation agenda

Leveraging Open-standard Interorganizational Information Systems for Process Adaptability and Alignment: An Empirical Analysis

PurposeThe purpose of this paper is to understand the value creation mechanisms of open-standard inter-organizational information system (OSIOS), which is a key technology to achieve Industry 4.0. Specifically, this study investigates how the internal assimilation and external diffusion of OSIOS help manufactures facilitate process adaptability and alignment in supply chain network.Design/methodology/approachA survey instrument was designed and administrated to collect data for this research. Using three-stage least squares estimation, the authors empirically tested a number of hypothesized relationships based on a sample of 308 manufacturing firms in China.FindingsThe results of the study show that OSIOS can perform as value creation mechanisms to enable process adaptability and alignment. In addition, the impact of OSIOS internal assimilation is inversely U-shaped where the positive effect on process adaptability will become negative after an extremum point is reached.Originality/valueThis study contributes to the existing literature by providing insights on how OSIOS can improve supply chain integration and thus promote the achievement of industry 4.0. By revealing a U-shaped relationship between OSIOS assimilation and process adaptability, this study fills previous research gap by advancing the understanding on the value creation mechanisms of information systems deployment