A novel flux-controllable vernier permanent-magnet machine

Session GR: Permanent Magnet Special Motors (Poster Session): GR-01By artfully integrating the vernier structure and the DC field winding together, a novel flux-controllable vernier permanent-magnet (FCVPM) machine is proposed, which has the merits of offering high torque output at low speed operation and the flux weakening control at high speed operation. The key is to use the flux modulation poles to modulate the high speed rotating field of the armature winding and the low speed rotating field of the PM rotor, thus achieving the gear effect for high torque output. Also, the DC field winding is specially incorporated into the stator embedded slots, which can effectively weaken the airgap flux density, thus realizing the flux weakening control at high speed operation. By using the time-stepping finite-element-method, the basic characteristics, low speed and high speed operation performances of the machine are analyzed, which verifies the validity of the machine design. © 2011 IEEE.published_or_final_versionThe IEEE International Magnetic Conference (INTERMAG2011), Teipei, Taiwan, 25-29 April 2011. In IEEE Transactions on Magnetics, 2011, v. 47 n. 10, p. 4238-424

Comparison of outer-rotor permanent magnet machines for in-wheel drives

This paper quantitatively discuss and compare the emerging outer-rotor PM in-wheel motor drives, which can directly couple with the EV tire rim and remove the traditional mechanical transmission. These new types of in-wheel motor drives include the PM hybrid brushless (PMHB) type, PM memory brushless (PMMB) type, PM magnetic-geared (PMMG) type, and PM vernier brushless (PMVB) type. And all of them are able to produce the high torque output by their distinct features of flux control or flux modulation. Their configurations, in-wheel drive operation principles, and detailed operation performances are given to verify the validity of their in-wheel applications. © 2013 IEEE.published_or_final_versio

Analysis of consequent-pole flux reversal permanent magnet machine with biased flux modulation theory

This paper investigates a consequent-pole flux reversal machine (CP-FRM) with biased flux modulation theory, which employs homopolar permanent magnets (PMs) placed between the adjacent stator poles. The machine topology is introduced from the perspective of FRM with a shifted magnet position and CP arrangement, and the performance comparison between the proposed CP-FRM and its original surface-mounted PM (SPM) counterpart is presented to highlight the torque improvement of the CP structure. Then, a simplified permeance model is applied to the CP-FRM to identify the principal effective air-gap field harmonics engaging in the torque productions. It shows that the CP-FPM works based on a biased flux modulation effect due to its asymmetric air-gap field distribution caused by the CP configuration, which unveils its underlying torque improvement mechanism over its SPM-FRM counterpart. In order to obtain the highest torque capability, the key design parameters are analytically optimized by analyzing the winding configuration, which aids the establishment of a general design guideline for the CP-FRM. The analytical and FE results are validated by the experiments

Optimal Design of Special High Torque Density Electric Machines based on Electromagnetic FEA

Electric machines with high torque density are essential for many low-speed direct-drive systems, such as wind turbines, electric vehicles, and industrial automation. Permanent magnet (PM) machines that incorporate a magnetic gearing effect are particularly useful for these applications due to their potential for achieving extremely high torque density. However, when the number of rotor polarities is increased, there is a corresponding need to increase the number of stator slots and coils proportionally. This can result in manufacturing challenges. A new topology of an axial-flux vernier-type machine of MAGNUS type has been presented to address the mentioned limitation. These machines can attain high electrical frequency using only a few stator coils and teeth, which can simplify construction and manufacturing under certain conditions. Additionally, the inclusion of auxiliary small teeth within the stator main teeth can generate a noteworthy increase in output torque, making it a unique characteristic of this motor. By analyzing the operating principle of the proposed VTFM PM machine, possible pole-slot combinations have been derived. The process of designing an electric machine is complicated and involves several variables and factors that must be balanced by the designer, such as efficiency, cost, and performance requirements. To achieve a successful design, it is crucial to employ multi-objective optimization. Using a 3D FEA model can consider the impact of magnetic saturation, leakage flux, and end effects, which are not accounted for in 2D. Optimization using a 3D parametric model can offer a more precise analysis. Validating the machine\u27s performance requires prototyping a model and testing it under different operating conditions, such as speed and load, which is a crucial step. This approach provides valuable insights into the machine\u27s behavior, allowing the identification of any areas for improvement or weaknesses. A large-scale multi-objective optimization study has been conducted for an axial-flux vernier-type PM machine with a 3-dimensional (3D) finite element analysis (FEA) to minimize the material cost and maximize the electromagnetic efficiency. A detailed study for torque contribution has indicated that auxiliary teeth on each stator main teeth amplify net torque production. A prototype of optimal design has been built and tested

Comparison of doubly-fed induction generator and brushless doubly-fed reluctance generator for wind energy applications

Phd ThesisThe Doubly-fed Induction Generator (DFIG) is the dominant technology for variable-speed wind power generation due in part to its cost-effective partially-rated power converter. However, the maintenance requirements and potential failure of brushes and slip rings is a significant disadvantage of DFIG. This has led to increased interest in brushless doubly-fed generators. In this thesis a Brushless Doubly-Fed Reluctance Generator (BDFRG) is compared with DFIG from a control performance point of view. To compare the performance of the two generators a flexible 7.5kW test facility has been constructed. Initially, a classical cascade vector controller is applied to both generators. This controller is based on the stator voltage field orientation method with an inner rotor (secondary stator) current control loop and an outer active and reactive power control loop. The dynamic and steady state performance of two generators are examined experimentally. The results confirm that the BDFRG has a slower dynamic response when compared to the DFIG due to the larger and variable inductance. Finally a sensorless Direct Power Control (DPC) scheme is applied to both the DFIG and BDFRG. The performance of this scheme is demonstrated with both simulation and experimental results.Engineering and Physical Sciences Research Council (EPSRC) and Overseas Researcher Scholarship (ORS

Design and analysis of linear stator permanent magnet vernier machines

In Poster Session GP: Permanent Magnet Motor II: poster no. GP-10This paper presents a new class of linear permanent magnet (PM) vernier machines which is suitable for low speed and high thrust force applications. The machine is composed of a tubular stator and a tubular translator. The stator consists of an iron core with salient teeth wound with 3-phase armature windings and PMs mounted on the surface of stator teeth. The translator is designed as a simple tubular iron core with salient teeth so that it is very robust to transmit high thrust force. By using the finite element method, the characteristics and performances of the proposed machine are analyzed and verified. © 2011 IEEE.published_or_final_versionThe IEEE International Magnetic Conference (INTERMAG2011), Taipei, Taiwan, 25-29 April 2011. In IEEE Transactions on Magnetics, 2011, v. 47 n. 10, p. 4219-422

Overview of permanent-magnet brushless drives for electric and hybrid electric vehicles

With ever-increasing concerns on our environment, there is a fast growing interest in electric vehicles (EVs) and hybrid EVs (HEVs) from automakers, governments, and customers. As electric drives are the core of both EVs and HEVs, it is a pressing need for researchers to develop advanced electric-drive systems. In this paper, an overview of permanent-magnet (PM) brushless (BL) drives for EVs and HEVs is presented, with emphasis on machine topologies, drive operations, and control strategies. Then, three major research directions of the PM BL drive systems are elaborated, namely, the magnetic-geared outer-rotor PM BL drive system, the PM BL integrated starter-generator system, and the PM BL electric variable-transmission system. © 2008 IEEE.published_or_final_versio

Overview of novel magnetically geared machines with partitioned stators

This study overviews recent development of a new class of magnetically geared machine topologies, i.e. partitioned stator (PS) machines. They are developed from magnetic gears and magnetically geared machines, as well as stator permanent magnet (PM) machines (switched flux, flux reversal, and doubly saliency PM), wound field, or hybrid PM and field winding machines. Based on the operating principle, i.e. magnetic gearing effect/air-gap field modulation and flux switching by the salient rotor iron poles, various PS machine topologies are developed. All have features of two stators, two air-gaps, and one segmented ferromagnetic rotor identical to a magnetic gear's modulating rotor. Their inherent relationships are revealed, while their electromagnetic performance is compared. Both PM and wound field PS machines are discussed, together with hybrid excited PS-PM machines and Vernier machines. It shows that all of these PS machines share the same torque production principle and the differences are mainly in PM configurations and relative positions of two stators. All PS machines have higher torque density per copper loss compared with their counterparts of single-stator machines. PS switched flux PM machines can produce the highest torque density per copper loss

Disc-geometry reluctance motors

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Analysis of Stator/Rotor Pole Combinations in Variable Flux Reluctance Machines Using Magnetic Gearing Effect

The torque production of variable flux reluctance machines (VFRMs) is explained by the “magnetic gearing effect” in recent research. Based on this theory, this paper concludes the general principles for feasible stator/rotor pole selection and corresponding winding configuration for VFRMs. The influence of stator/rotor pole combination on torque performance is comprehensively investigated not only in terms of average torque and torque ripple, but also in terms of each single torque component. It is found that the synchronous torque is proportional to the fundamental rotor radial permeance component and has the dominant contribution in average torque for all the VFRMs. The stator slot number and rotor pole number should be close to each other to achieve the highest output torque. Meanwhile, the 6-stator-slot/(6i ± 2)-rotor-pole (6s/(6i ± 2)r) and their multiples are large torque ripple origins for VFRMs due to the large reluctance torque ripple. Also, it is proved that a lower stator slot number is preferable choice to obtain higher torque/copper loss ratio, whereas a higher stator slot number is more suitable for large machine scale scenario. Finally, the analyses and conclusions are verified by finite element analysis on the 6-, 12-, 18-, and 24-stator-slot VFRMs and by experimental tests on a 6s/7r and 6s/8r VFRMs