Strain state detection in composite structures: Review and new challenges

Developing an advanced monitoring system for strain measurements on structural components represents a significant task, both in relation to testing of in-service parameters and early identification of structural problems. This paper aims to provide a state-of-the-art review on strain detection techniques in composite structures. The review represented a good opportunity for direct comparison of different novel strain measurement techniques. Fibers Bragg grating (FBG) was discussed as well as non-contact techniques together with semiconductor strain gauges (SGs), specifically infrared (IR) thermography and the digital image correlation (DIC) applied in order to detect strain and failure growth during the tests. The challenges of the research community are finally discussed by opening the current scenario to new objectives and industrial applications

Intensity based interrogation of optical fibre sensors for industrial automation and intrusion detection systems

In this study, the use of optical fibre sensors for intrusion detection and industrial automation systems has been demonstrated, with a particular focus on low cost, intensity-based, interrogation techniques. The use of optical fibre sensors for intrusion detection systems to secure residential, commercial, and industrial premises against potential security breaches has been extensively reviewed in this thesis. Fibre Bragg grating (FBG) sensing is one form of optical fibre sensing that has been underutilised in applications such as in-ground, in-fence, and window and door monitoring, and addressing that opportunity has been a major goal of this thesis. Both security and industrial sensor systems must include some centralised intelligence (electronic controller) and ideally both automation and security sensor systems would be controlled and monitored by the same centralised system. Optical fibre sensor systems that could be used for either application have been designed, developed, and tested in this study, and optoelectronic interfaces for integrating these sensors with electronic controllers have been demonstrated. The versatility of FBG sensors means that they are also ideal for certain mainstream industrial applications. Two novel transducers have been developed in this work; a highly sensitive low pressure FBG diaphragm transducer and a FBG load cell transducer. Both have been designed to allow interrogation of the optical signal could occur within the housing of the individual sensors themselves. This is achieved in a simple and low cost manner that enables the output of the transducers to be easily connected to standard electronic controllers, such as programmable logic controllers. Furthermore, some of the nonlinear characteristics of FBG sensors have been explored with the aim of developing transducers that are inherently decoupled from strain and temperature interference. One of the major advantages of optical fibre sensors is their ability to be both time division and wavelength division multiplexed. The intensity-based interrogation techniques used here complement this attribute and are a major consideration when developing the transducers and optoelectronic circuits. A time division multiplexing technique, using transmit-reflect detection and incorporating a dual bus, has also been developed. This system architecture enables all the different optical fibre transducers on the network to have the same Bragg wavelength and hence the number of spare replacement transducers required is minimal. Moreover, sensors can be replaced in an online control system without disrupting the network. In addition, by analysing both the transmitted and reflected signals, problems associated with optical power fluctuations are eliminated and the intensity of the sensor signals is increased through differential amplification. Overall, the research addresses the limitations of conventional electrical sensors, such as susceptibility to corrosive damage in wet and corrosive environments, and risk of causing an explosion in hazardous environments, as well as the limitations of current stand-alone optical fibre sensor systems. This thesis supports more alert, reliable, affordable, and coordinated, control and monitoring systems in an on-line environment

Optical Fibre Sensors applied to condition and structural monitoring for the marine and rail transport sectors

This thesis reports the development of a suite of FBG-based optical fibre sensors for non-destructive testing (NDT) and illustrating their potential for several specific industrial applications in the marine and railway sectors. These arose from work driven by the needs of project collaborators from these industries and are intended to be illustrative of the wider potential applications that optical fibre sensors have for measurements in different industrial sectors. The research has involved the development of new sensor system designs to meet these needs, building as they do upon a comprehensive review of NDT technologies and solutions, discussed in some detail. In this research for the marine sector, a single FBG-based acoustic sensor was specifically developed and evaluated and compared with the performance of conventional sensors. To do so, a metal plate to which the sensors were fixed was excited with a sonotrode, at a resonant frequency of 19.5 kHz. The signal reflecting that acoustic excitation was captured by the FBG sensors designed and implemented and their performance has been shown to be comparable with that from conventional, industry-standard piezoelectric transducers (PZTs). Preliminary work undertaken for the sponsors then lead to the further development of an acoustic sensor array comprising of 3 FBGs, which was subsequently validated against co-located PZTs which all were installed on a glass plate and excited in an industry-standard way, through the acoustic signal from a 0.2 g steel ball dropped onto the plate. When signals were analysed and compared, the positive comparative performance outcomes from the sensors used enabled further the design and implementation of instrumentation for a marine lifting surface using a different array, designed comprising 4 FBG-based acoustic sensors. Extensive tests on the smart marine lifting surface created were undertaken under water with a sonotrode set at 26 kHz as an excitation source. Based on the arrival time of acoustic signals captured by each grating and the use of triangulation method, the location of the excitation source could thus be determined, to meet the needs of the industrial sponsor and show good agreement with the outputs of conventional sensor systems. In parallel with the above, a further new industrial application of FBG-based sensor arrays was developed for a major player in the field, for the first time successfully instrumenting a railway current-collecting pantograph to allow reliable, remote in situ monitoring of key parameters: the contact force and contact location of the pantograph against the catenary. The optical fibre sensor approach has been shown to be an excellent means of measurement whose performance can be extrapolated to situations where the train is driven at high speeds up to 125 mph and powered from a high voltage line at 25 kV, in this design taking full advantages of the immunity of the optical fibre sensors to electromagnetic interference. In this research, key technical performance challenges were addressed and successfully overcome, including the temperature compensation needed for ‘all-weather’ performance, due to the intrinsic cross-sensitivity problems of using a FBG-based design being been fully addressed. This ensures the accurate measurement of the contact force/location between the pantograph and the catenary under all weathers. The research concludes by considering future directions for the work in these and other industry sectors

Sensores de fibra ótica para arquiteturas e-Health

In this work, optical fiber sensors were developed and optimized for biomedical applications in wearable and non-intrusive and/or invisible solutions. As it was intended that the developed devices would not interfere with the user's movements and their daily life, the fibre optic sensors presented several advantages when compared to conventional electronic sensors, among others, the following stand out: size and reduced weight, biocompatibility, safety, immunity to electromagnetic interference and high sensitivity. In a first step, wearable devices with fibre optic sensors based in Fiber Bragg gratings (FBG) were developed to be incorporated into insoles to monitor different walking parameters based on the analysis of the pressure exerted on several areas of the insole. Still within this theme, other sensors were developed using the same sensing technology, but capable of monitoring pressure and shear forces simultaneously. This work was pioneering and allowed monitoring one of the main causes of foot ulceration in people with diabetes: shear. At a later stage, the study focused on the issue related with the appearance of ulcers in people with reduced mobility and wheelchair users. In order to contribute to the mitigation of this scourge, a system was developed composed of a network of fibre optic sensors capable of monitoring the pressure at various points of the wheelchair. It not only measures the pressure at each point, but also monitors the posture of the wheelchair user and advises him/her to change posture regularly to reduce the probability of this pathology occurring. Still within this application, another work was developed where the sensor not only monitored the pressure but also the temperature in each of the analysis points, thus indirectly measuring shear. In another phase, plastic fibre optic sensors were studied and developed to monitor the body posture of an office chair user. Simultaneously, software was developed capable of monitoring and showing the user all the acquired data in real time and warning for incorrect postures, as well as advising for work breaks. In a fourth phase, the study focused on the development of highly sensitive sensors embedded in materials printed by a 3D printer. The sensor was composed of an optical fibre with a FBG and the sensor body of a flexible polymeric material called "Flexible". This material was printed on a 3D printer and during its printing the optical fibre was incorporated. The sensor proved to be highly sensitive and was able to monitor respiratory and cardiac rate, both in wearable solutions (chest and wrist) and in "invisible" solutions (office chair).Neste trabalho foram desenvolvidos e otimizados sensores em fibra ótica para aplicações biomédicas em soluções vestíveis e não intrusivas/ou invisíveis. Tendo em conta que se pretende que os dispositivos desenvolvidos não interfiram com os movimentos e o dia-a-dia do utilizador, os sensores de fibra ótica apresentam inúmeras vantagens quando comparados com os sensores eletrónicos convencionais, de entre várias, destacam-se: tamanho e peso reduzido, biocompatibilidade, segurança, imunidade a interferências eletromagnéticas e elevada sensibilidade. Numa primeira etapa, foram desenvolvidos dispositivos vestíveis com sensores de fibra ótica baseados em redes de Bragg (FBG) para incorporar em palmilhas de modo a monitorizar diferentes parâmetros da marcha com base na análise da pressão exercida em várias zonas da palmilha. Ainda no âmbito deste tema, adicionalmente, foram desenvolvidos sensores utilizando a mesma tecnologia de sensoriamento, mas capazes de monitorizar simultaneamente pressão e forças de cisalhamento. Este trabalho foi pioneiro e permitiu monitorizar um dos principais responsáveis pela ulceração dos pés em pessoas com diabetes: o cisalhamento. Numa fase posterior, o estudo centrou-se na temática relacionada com o aparecimento de úlceras em pessoas com mobilidade reduzida e utilizadores de cadeiras de rodas. De modo a contribuir para a mitigação deste flagelo, procurou-se desenvolver um sistema composto por uma rede de sensores de fibra ótica capaz de monitorizar a pressão em vários pontos de uma cadeira de rodas e não só aferir a pressão em cada ponto, mas monitorizar a postura do cadeirante e aconselhá-lo a mudar de postura com regularidade, de modo a diminuir a probabilidade de ocorrência desta patologia. Ainda dentro desta aplicação, foi publicado um outro trabalho onde o sensor não só monitoriza a pressão como também a temperatura em cada um dos pontos de análise, conseguindo aferir assim indiretamente o cisalhamento. Numa outra fase, foi realizado o estudo e desenvolvimento de sensores de fibra ótica de plástico para monitorizar a postura corporal de um utilizador de uma cadeira de escritório. Simultaneamente, foi desenvolvido um software capaz de monitorizar e mostrar ao utilizador todos os dados adquiridos em tempo real e advertir o utilizador de posturas incorretas, bem como aconselhar para pausas no trabalho. Numa quarta fase, o estudo centrou-se no desenvolvimento de sensores altamente sensíveis embebidos em materiais impressos 3D. O sensor é composto por uma fibra ótica com uma FBG e o corpo do sensor por um material polimérico flexível, denominado “Flexible”. O sensor foi impresso numa impressora 3D e durante a sua impressão foi incorporada a fibra ótica. O sensor demonstrou ser altamente sensível e foi capaz de monitorizar frequência respiratória e cardíaca, tanto em soluções vestíveis (peito e pulso) como em soluções “invisíveis” (cadeira de escritório).Programa Doutoral em Engenharia Físic

Fiber Bragg Grating Based Sensors and Systems

This book is a collection of papers that originated as a Special Issue, focused on some recent advances related to fiber Bragg grating-based sensors and systems. Conventionally, this book can be divided into three parts: intelligent systems, new types of sensors, and original interrogators. The intelligent systems presented include evaluation of strain transition properties between cast-in FBGs and cast aluminum during uniaxial straining, multi-point strain measurements on a containment vessel, damage detection methods based on long-gauge FBG for highway bridges, evaluation of a coupled sequential approach for rotorcraft landing simulation, wearable hand modules and real-time tracking algorithms for measuring finger joint angles of different hand sizes, and glaze icing detection of 110 kV composite insulators. New types of sensors are reflected in multi-addressed fiber Bragg structures for microwave–photonic sensor systems, its applications in load-sensing wheel hub bearings, and more complex influence in problems of generation of vortex optical beams based on chiral fiber-optic periodic structures. Original interrogators include research in optical designs with curved detectors for FBG interrogation monitors; demonstration of a filterless, multi-point, and temperature-independent FBG dynamical demodulator using pulse-width modulation; and dual wavelength differential detection of FBG sensors with a pulsed DFB laser