An intelligent real-time cyber-physical toolset for energy and process prediction and optimisation in the future industrial Internet of Things

Energy waste significantly contributes to increased costs in the automotive manufacturing industry, which is subject to energy usage restrictions and taxation from national and international policy makers and restrictions and charges from national energy providers. For example, the UK Climate Change Levy, charged to businesses at 0.554p/kWh equates to 7.28% of a manufacturing business’s energy bill based on an average total usage rate of 7.61p/kWh. Internet of Things (IoT) energy monitoring systems are being developed, however, there has been limited consideration of services for efficient energy-use and minimisation of production costs in industry. This paper presents the design, development and validation of a novel, adaptive Cyber-Physical Toolset to optimise cumulative plant energy consumption through characterisation and prediction of the active and reactive power of three-phase industrial machine processes. Extensive validation has been conducted in automotive manufacture production lines with industrial three-phase Hurco VM1 computer numerical control (CNC) machines

Exploiting embedded intelligence in manufacturing decision support

Exploiting embedded intelligence in manufacturing decision suppor

A component-based design approach for energy flexibility in cyber-physical manufacturing systems

Energy flexibility of manufacturing systems helps to meet sustainable manufacturing requirements and is getting significant importance with rising energy prices and noticeable climate changes. Considering the need to proactively enable energy flexibility in modern manufacturing systems, this work presents a component-based design approach that aims to embed energy flexibility in the design of cyber-physical production systems. To this end, energy management using Industry 4.0 technologies (e.g., Internet of Things and Cyber-physical Systems) is compared to the literature on energy flexibility in order to evaluate to what extent the energy flexibility practice takes advantage of Industry 4.0 technologies. Another dimension is the coverage of the life cycle of the manufacturing system which guarantees its sustainable design and the ability to achieve energy flexibility by configuring the energy consumption behaviour. A data-based design approach of the energy-flexible components is proposed in the spirit of the Reference Architectural Model Industrie 4.0 (RAMI 4.0), and then it is exemplified using an electric drive (as a component) in order to show the practical applicability of the approach. The energy consumption behaviour of the component is modelled using machine learning techniques. The digital twin of the studied component is developed using Visual Components virtual engineering environment, then its energy consumption behaviour is included in the model allowing the system integrator/decision-maker to configure the component based on the energy availability/price. Finally, external services in terms of an optimisation module and a deep learning module are connected to the digital twin

Power systems automation, communication, and information technologies for smart grid: A technical aspects review

Smart grid (SG) introduced proven power system, based on modernized power delivery system with introduction of advanced data-information and communication technologies (ICT). SGs include improved quality of power transmission/distribution from power generation to end-users with optimized power flow and efficiency. In addition to above modern automation, two-way communications, advanced monitoring, and control to optimize power quality issues are the classic features of SGs. This ensures the efficiency and reliability of all its interconnected power system elements against potential threats and life time cycle. By integrating ICT into the power system SGs improved the working capabilities of the utility companies. Resultant of ICT with SG leads to better management of assets and ensure energy management for end users. This review article presents the different areas of communication and information technology areas involved in SG automation

DevOps for Trustworthy Smart IoT Systems

ENACT is a research project funded by the European Commission under its H2020 program. The project consortium consists of twelve industry and research member organisations spread across the whole EU. The overall goal of the ENACT project was to provide a novel set of solutions to enable DevOps in the realm of trustworthy Smart IoT Systems. Smart IoT Systems (SIS) are complex systems involving not only sensors but also actuators with control loops distributed all across the IoT, Edge and Cloud infrastructure. Since smart IoT systems typically operate in a changing and often unpredictable environment, the ability of these systems to continuously evolve and adapt to their new environment is decisive to ensure and increase their trustworthiness, quality and user experience. DevOps has established itself as a software development life-cycle model that encourages developers to continuously bring new features to the system under operation without sacrificing quality. This book reports on the ENACT work to empower the development and operation as well as the continuous and agile evolution of SIS, which is necessary to adapt the system to changes in its environment, such as newly appearing trustworthiness threats

DevOps for Trustworthy Smart IoT Systems

ENACT is a research project funded by the European Commission under its H2020 program. The project consortium consists of twelve industry and research member organisations spread across the whole EU. The overall goal of the ENACT project was to provide a novel set of solutions to enable DevOps in the realm of trustworthy Smart IoT Systems. Smart IoT Systems (SIS) are complex systems involving not only sensors but also actuators with control loops distributed all across the IoT, Edge and Cloud infrastructure. Since smart IoT systems typically operate in a changing and often unpredictable environment, the ability of these systems to continuously evolve and adapt to their new environment is decisive to ensure and increase their trustworthiness, quality and user experience. DevOps has established itself as a software development life-cycle model that encourages developers to continuously bring new features to the system under operation without sacrificing quality. This book reports on the ENACT work to empower the development and operation as well as the continuous and agile evolution of SIS, which is necessary to adapt the system to changes in its environment, such as newly appearing trustworthiness threats

Next Generation Internet of Things – Distributed Intelligence at the Edge and Human-Machine Interactions

This book provides an overview of the next generation Internet of Things (IoT), ranging from research, innovation, development priorities, to enabling technologies in a global context. It is intended as a standalone in a series covering the activities of the Internet of Things European Research Cluster (IERC), including research, technological innovation, validation, and deployment.The following chapters build on the ideas put forward by the European Research Cluster, the IoT European Platform Initiative (IoT–EPI), the IoT European Large-Scale Pilots Programme and the IoT European Security and Privacy Projects, presenting global views and state-of-the-art results regarding the next generation of IoT research, innovation, development, and deployment.The IoT and Industrial Internet of Things (IIoT) are evolving towards the next generation of Tactile IoT/IIoT, bringing together hyperconnectivity (5G and beyond), edge computing, Distributed Ledger Technologies (DLTs), virtual/ andaugmented reality (VR/AR), and artificial intelligence (AI) transformation.Following the wider adoption of consumer IoT, the next generation of IoT/IIoT innovation for business is driven by industries, addressing interoperability issues and providing new end-to-end security solutions to face continuous treats.The advances of AI technology in vision, speech recognition, natural language processing and dialog are enabling the development of end-to-end intelligent systems encapsulating multiple technologies, delivering services in real-time using limited resources. These developments are focusing on designing and delivering embedded and hierarchical AI solutions in IoT/IIoT, edge computing, using distributed architectures, DLTs platforms and distributed end-to-end security, which provide real-time decisions using less data and computational resources, while accessing each type of resource in a way that enhances the accuracy and performance of models in the various IoT/IIoT applications.The convergence and combination of IoT, AI and other related technologies to derive insights, decisions and revenue from sensor data provide new business models and sources of monetization. Meanwhile, scalable, IoT-enabled applications have become part of larger business objectives, enabling digital transformation with a focus on new services and applications.Serving the next generation of Tactile IoT/IIoT real-time use cases over 5G and Network Slicing technology is essential for consumer and industrial applications and support reducing operational costs, increasing efficiency and leveraging additional capabilities for real-time autonomous systems.New IoT distributed architectures, combined with system-level architectures for edge/fog computing, are evolving IoT platforms, including AI and DLTs, with embedded intelligence into the hyperconnectivity infrastructure.The next generation of IoT/IIoT technologies are highly transformational, enabling innovation at scale, and autonomous decision-making in various application domains such as healthcare, smart homes, smart buildings, smart cities, energy, agriculture, transportation and autonomous vehicles, the military, logistics and supply chain, retail and wholesale, manufacturing, mining and oil and gas

A comparison of processing techniques for producing prototype injection moulding inserts.

This project involves the investigation of processing techniques for producing low-cost moulding inserts used in the particulate injection moulding (PIM) process. Prototype moulds were made from both additive and subtractive processes as well as a combination of the two. The general motivation for this was to reduce the entry cost of users when considering PIM. PIM cavity inserts were first made by conventional machining from a polymer block using the pocket NC desktop mill. PIM cavity inserts were also made by fused filament deposition modelling using the Tiertime UP plus 3D printer. The injection moulding trials manifested in surface finish and part removal defects. The feedstock was a titanium metal blend which is brittle in comparison to commodity polymers. That in combination with the mesoscale features, small cross-sections and complex geometries were considered the main problems. For both processing methods, fixes were identified and made to test the theory. These consisted of a blended approach that saw a combination of both the additive and subtractive processes being used. The parts produced from the three processing methods are investigated and their respective merits and issues are discussed

Reducing risk in pre-production investigations through undergraduate engineering projects.

This poster is the culmination of final year Bachelor of Engineering Technology (B.Eng.Tech) student projects in 2017 and 2018. The B.Eng.Tech is a level seven qualification that aligns with the Sydney accord for a three-year engineering degree and hence is internationally benchmarked. The enabling mechanism of these projects is the industry connectivity that creates real-world projects and highlights the benefits of the investigation of process at the technologist level. The methodologies we use are basic and transparent, with enough depth of technical knowledge to ensure the industry partners gain from the collaboration process. The process we use minimizes the disconnect between the student and the industry supervisor while maintaining the academic freedom of the student and the commercial sensitivities of the supervisor. The general motivation for this approach is the reduction of the entry cost of the industry to enable consideration of new technologies and thereby reducing risk to core business and shareholder profits. The poster presents several images and interpretive dialogue to explain the positive and negative aspects of the student process