A Multi-objective Evolutionary Optimization Approach for an Integrated Location-Inventory Distribution Network Problem under Vendor-Managed Inventory Systems

[[abstract]]In this paper, we propose an integrated model to incorporate inventory control decisions—such as economic order quantity, safety stock and inventory replenishment decisions—into typical facility location models, which are used to solve the distribution network design problem. A simultaneous model is developed considering a stochastic demand, modeling also the risk poling phenomenon. Multi-objective decision analysis is adopted to allow use of a performance measurement system that includes cost, customer service levels (fill rates), and flexibility (responsive level). This measurement system provides more comprehensive measurement of supply chain system performance than do traditional, single measure approaches. A multi-objective location-inventory model which permits a comprehensive trade-off evaluation for multi-objective optimization is initially presented. More specifically, a multiobjective evolutionary algorithm is developed to determine the optimal facility location portfolio and inventory control parameters in order to reach best compromise of these conflicting criteria. An experimental study using practical data was then illustrated for the possibility of the proposed approach. Computational results have presented promising solutions in solving a practical-size problem with 50 buyers and 15 potential DCs and proved to be an innovative and efficient approach for so called difficult-to-solve problems.[[incitationindex]]SCI[[booktype]]紙本[[booktype]]電子

Facility Location Planning Under Disruption

Facility Location Problems (FLPs) such as the Uncapacitated Facility Location (UFL) and the Capacitated Facility Location (CFL) along with the k-Shortest Path Problem (k-SPP) are important research problems in managing supply chain networks (SCNs) and related operations. In UFL, there is no limit on the facility serving capacity while in CFL such limit is imposed. FLPs aim to find the best facility locations to meet the customer demands within the available capacity with minimized facility establishment and transportation costs. The objective of the (k-SPP) is to find the k minimal length and partial overlapping paths between two nodes in a transport network graph. In the literature, many approaches are proposed to solve these problems. However, most of these approaches assume totally reliable facilities and do not consider the failure probability of the facilities, which can lead to notably higher cost. In this thesis, we investigate the reliable uncapacitated facility location (RUFL)and the reliable capacitated facility location (RCFL) problems, and the k-SPP where potential facilities are exposed to disruption then propose corresponding solution approaches to efficiently handle these problems. An evolutionary learning technique is elaborated to solve RUFL. Then, a non-linear integer programming model is introduced for the RCFL along with a solution approach involving the linearization of the model and its use as part of an iterative procedure leveraging CPLEX for facility establishment and customer assignment along with a knapsack implementation aiming at deriving the best facility fortification. In RUFL and RCFL, we assume heterogeneous disruption with respect to the facilities, each customer is assigned to primary and backup facilities and a fixed fortification budget allows to make a subset of the facilities totally reliable. Finally, we propose a hybrid approach based on graph partitioning and modified Dijkstra algorithm to find k partial overlapping shortest paths between two nodes on a transport network that is exposed to heterogeneous connected node failures. The approaches are illustrated via individual case studies along with corresponding key insights. The performance of each approach is assessed using benchmark results. For the k-SPP, the effect of preferred establishment locations is analyzed with respect to disruption scenarios, failure probability, computation time, transport costs, network size and partitioning parameters

An ESPC algorithm based approach to solve inventory deployment problem

Global competitiveness has enforced the hefty industries to become more customized. To compete in the market they are targeting the customers who want exotic products, and faster and reliable deliveries. Industries are exploring the option of satisfying a portion of their demand by converting strategically placed products, this helps in increasing the variability of product produced by them in short lead time. In this paper, authors have proposed a new hybrid evolutionary algorithm named Endosymbiotic-Psychoclonal (ESPC) algorithm to determine the amount and type of product to stock as a semi product in inventory. In the proposed work the ability of previously proposed Psychoclonal algorithm to exploit the search space has been increased by making antibodies and antigen more cooperative interacting species. The efficacy of the proposed algorithm has been tested on randomly generated datasets and the results obtained, are compared with other evolutionary algorithms such as Genetic Algorithm (GA) and Simulated Annealing (SA). The comparison of ESPC with GA and SA proves the superiority of the proposed algorithm both in terms of quality of the solution obtained, and convergence time required to reach the optimal /near optimal value of the solution

Stochastic make-to-stock inventory deployment problem: an endosymbiotic psychoclonal algorithm based approach

Integrated steel manufacturers (ISMs) have no specific product, they just produce finished product from the ore. This enhances the uncertainty prevailing in the ISM regarding the nature of the finished product and significant demand by customers. At present low cost mini-mills are giving firm competition to ISMs in terms of cost, and this has compelled the ISM industry to target customers who want exotic products and faster reliable deliveries. To meet this objective, ISMs are exploring the option of satisfying part of their demand by converting strategically placed products, this helps in increasing the variability of product produced by the ISM in a short lead time. In this paper the authors have proposed a new hybrid evolutionary algorithm named endosymbiotic-psychoclonal (ESPC) to decide what and how much to stock as a semi-product in inventory. In the proposed theory, the ability of previously proposed psychoclonal algorithms to exploit the search space has been increased by making antibodies and antigen more co-operative interacting species. The efficacy of the proposed algorithm has been tested on randomly generated datasets and the results compared with other evolutionary algorithms such as genetic algorithms (GA) and simulated annealing (SA). The comparison of ESPC with GA and SA proves the superiority of the proposed algorithm both in terms of quality of the solution obtained and convergence time required to reach the optimal/near optimal value of the solution

Optimal Design and Operation of WHO-EPI Vaccine Distribution Chains

Vaccination has been proven to be the most effective method to prevent infectious diseases and in 1974 the World Health Organization (WHO) established the Expanded Programme on Immunization (EPI) to provide universal access to all important vaccines for all children, with a special focus on underserved low- and middle-income countries. However, there are still roughly 20 million infants worldwide who lack access to routine immunization services and remain at risk, and millions of additional deaths could be avoided if global vaccination coverage could improve. The broad goal of this research is to optimize the design and operation of the WHO-EPI vaccine distribution chain in these underserved low- and middle-income countries. We first present a network design problem for a general WHO-EPI vaccine distribution network by developing a mathematical model that formulates the network design problem as a mixed integer program (MIP). We then present three algorithms for typical problems that are too large to be solved using commercial MIP software. We test the algorithms using data derived from four different countries in sub-Saharan Africa and show that with our final algorithm, high-quality solutions are obtained for even the largest problems within a few minutes. We then discuss the problem of outreach to remote population centers when resources are limited and direct clinic service is unavailable. A set of these remote population centers is chosen, and over an appropriate planning period, teams of clinicians and support personnel are sent from a depot to set up mobile clinics at these locations to vaccinate people there and in the immediate surrounding area. We formulate the problem of designing outreach efforts as an MIP that is a combination of a set covering problem and a vehicle routing problem. We then incorporate uncertainty to study the robustness of the worst-case solutions and the related issue of the value of information. Finally, we study a variation of the outreach problem that combines Set Covering and the Traveling Salesmen Problem and provides an MIP formulation to solve the problem. Motivated by applications where the optimal policy needs to be updated on a regular basis and where repetitively solving this via MIP can be computationally expensive, we propose a machine learning approach to effectively deal with this problem by providing an opportunity to learn from historical optimal solutions that are derived from the MIP formulation. We also present a case study on outreach operations and provide numerical results. Our results show that while the novel machine learning based mechanism generates high quality solution repeatedly for problems that resemble instances in the training set, it does not generalize as well on a different set of optimization problems. These mixed results indicate that there are promising research opportunities to use machine learning to achieve tractability and scalability

A Benders' Decomposition Method to Solve Stochastic Distribution Network Design Problem with Two Echelons and Inter-Depot Transportation

In many practical distribution networks, managers face significant uncertainties in demand, local price of building facilities, transportation cost, and macro and microeconomic parameters. This paper addresses design of distribution networks in a supply chain system which optimizes the performance of distribution networks subject to required service level. This service level, which is considered for each arbitrary request arriving at a distribution center (facility), has a (pre-specified) small probability of being lost. In this mathematical model, customer’s demand is stochastic that follows uniform distribution. In this model, inter-depot transportation (transportation between distributions centers (DCs)), capacities of facilities, and coverage radius restrictions are considered. For this restriction, each DC cannot service all customers. The aim of this model is to select and optimize location of plants and DCs. Also, the best flow of products between DCs and from plants to DCs and from DCs to customers will be determined. The paper presents a mixed integer programming model and proposed an exact solution procedure in regard to Benders’ decomposition method

La métaheuristique CAT pour le design de réseaux logistiques déterministes et stochastiques

De nos jours, les entreprises d’ici et d’ailleurs sont confrontées à une concurrence mondiale sans cesse plus féroce. Afin de survivre et de développer des avantages concurrentiels, elles doivent s’approvisionner et vendre leurs produits sur les marchés mondiaux. Elles doivent aussi offrir simultanément à leurs clients des produits d’excellente qualité à prix concurrentiels et assortis d’un service impeccable. Ainsi, les activités d’approvisionnement, de production et de marketing ne peuvent plus être planifiées et gérées indépendamment. Dans ce contexte, les grandes entreprises manufacturières se doivent de réorganiser et reconfigurer sans cesse leur réseau logistique pour faire face aux pressions financières et environnementales ainsi qu’aux exigences de leurs clients. Tout doit être révisé et planifié de façon intégrée : sélection des fournisseurs, choix d’investissements, planification du transport et préparation d’une proposition de valeur incluant souvent produits et services au fournisseur. Au niveau stratégique, ce problème est fréquemment désigné par le vocable « design de réseau logistique ». Une approche intéressante pour résoudre ces problématiques décisionnelles complexes consiste à formuler et résoudre un modèle mathématique en nombres entiers représentant la problématique. Plusieurs modèles ont ainsi été récemment proposés pour traiter différentes catégories de décision en matière de design de réseau logistique. Cependant, ces modèles sont très complexes et difficiles à résoudre, et même les solveurs les plus performants échouent parfois à fournir une solution de qualité. Les travaux développés dans cette thèse proposent plusieurs contributions. Tout d’abord, un modèle de design de réseau logistique incorporant plusieurs innovations proposées récemment dans la littérature a été développé; celui-ci intègre les dimensions du choix des fournisseurs, la localisation, la configuration et l’assignation de mission aux installations (usines, entrepôts, etc.) de l’entreprise, la planification stratégique du transport et la sélection de politiques de marketing et d’offre de valeur au consommateur. Des innovations sont proposées au niveau de la modélisation des inventaires ainsi que de la sélection des options de transport. En deuxième lieu, une méthode de résolution distribuée inspirée du paradigme des systèmes multi-agents a été développée afin de résoudre des problèmes d’optimisation de grande taille incorporant plusieurs catégories de décisions. Cette approche, appelée CAT (pour collaborative agent teams), consiste à diviser le problème en un ensemble de sous-problèmes, et assigner chacun de ces sous-problèmes à un agent qui devra le résoudre. Par la suite, les solutions à chacun de ces sous-problèmes sont combinées par d’autres agents afin d’obtenir une solution de qualité au problème initial. Des mécanismes efficaces sont conçus pour la division du problème, pour la résolution des sous-problèmes et pour l’intégration des solutions. L’approche CAT ainsi développée est utilisée pour résoudre le problème de design de réseaux logistiques en univers certain (déterministe). Finalement, des adaptations sont proposées à CAT permettant de résoudre des problèmes de design de réseaux logistiques en univers incertain (stochastique)