A Novel Method for Adaptive Control of Manufacturing Equipment in Cloud Environments

The ability to adaptively control manufacturing equipment, both in local and distributed environments, is becoming increasingly more important for many manufacturing companies. One important reason for this is that manufacturing companies are facing increasing levels of changes, variations and uncertainty, caused by both internal and external factors, which can negatively impact their performance. Frequently changing consumer requirements and market demands usually lead to variations in manufacturing quantities, product design and shorter product life-cycles. Variations in manufacturing capability and functionality, such as equipment breakdowns, missing/worn/broken tools and delays, also contribute to a high level of uncertainty. The result is unpredictable manufacturing system performance, with an increased number of unforeseen events occurring in these systems. Events which are difficult for traditional planning and control systems to satisfactorily manage. For manufacturing scenarios such as these, the use of real-time manufacturing information and intelligence is necessary to enable manufacturing activities to be performed according to actual manufacturing conditions and requirements, and not according to a pre-determined process plan. Therefore, there is a need for an event-driven control approach to facilitate adaptive decision-making and dynamic control capabilities. Another reason driving the move for adaptive control of manufacturing equipment is the trend of increasing globalization, which forces manufacturing industry to focus on more cost-effective manufacturing systems and collaboration within global supply chains and manufacturing networks. Cloud Manufacturing is evolving as a new manufacturing paradigm to match this trend, enabling the mutually advantageous sharing of resources, knowledge and information between distributed companies and manufacturing units. One of the crucial objectives for Cloud Manufacturing is the coordinated planning, control and execution of discrete manufacturing operations in collaborative and networked environments. Therefore, there is also a need that such an event-driven control approach supports the control of distributed manufacturing equipment. The aim of this research study is to define and verify a novel and comprehensive method for adaptive control of manufacturing equipment in cloud environments. The presented research follows the Design Science Research methodology. From a review of research literature, problems regarding adaptive manufacturing equipment control have been identified. A control approach, building on a structure of event-driven Manufacturing Feature Function Blocks, supported by an Information Framework, has been formulated. The Function Block structure is constructed to generate real-time control instructions, triggered by events from the manufacturing environment. The Information Framework uses the concept of Ontologies and The Semantic Web to enable description and matching of manufacturing resource capabilities and manufacturing task requests in distributed environments, e.g. within Cloud Manufacturing. The suggested control approach has been designed and instantiated, implemented as prototype systems for both local and distributed manufacturing scenarios, in both real and virtual applications. In these systems, event-driven Assembly Feature Function Blocks for adaptive control of robotic assembly tasks have been used to demonstrate the applicability of the control approach. The utility and performance of these prototype systems have been tested, verified and evaluated for different assembly scenarios. The proposed control approach has many promising characteristics for use within both local and distributed environments, such as cloud environments. The biggest advantage compared to traditional control is that the required control is created at run-time according to actual manufacturing conditions. The biggest obstacle for being applicable to its full extent is manufacturing equipment controlled by proprietary control systems, with native control languages. To take the full advantage of the IEC Function Block control approach, controllers which can interface, interpret and execute these Function Blocks directly, are necessary

Scheduling in cloud manufacturing systems: Recent systematic literature review

Cloud Manufacturing (CMFg) is a novel production paradigm that benefits from Cloud Computing in order to develop manufacturing systems linked by the cloud. These systems, based on virtual platforms, allow direct linkage between customers and suppliers of manufacturing services, regardless of geographical distance. In this way, CMfg can expand both markets for producers, and suppliers for customers. However, these linkages imply a new challenge for production planning and decision-making process, especially in Scheduling. In this paper, a systematic literature review of articles addressing scheduling in Cloud Manufacturing environments is carried out. The review takes as its starting point a seminal study published in 2019, in which all problem features are described in detail. We pay special attention to the optimization methods and problem-solving strategies that have been suggested in CMfg scheduling. From the review carried out, we can assert that CMfg is a topic of growing interest within the scientific community. We also conclude that the methods based on bio-inspired metaheuristics are by far the most widely used (they represent more than 50% of the articles found). On the other hand, we suggest some lines for future research to further consolidate this field. In particular, we want to highlight the multi-objective approach, since due to the nature of the problem and the production paradigm, the optimization objectives involved are generally in conflict. In addition, decentralized approaches such as those based on game theory are promising lines for future research.Fil: Halty, Agustín. Universidad de la República; UruguayFil: Sánchez, Rodrigo. Universidad de la República; UruguayFil: Vázquez, Valentín. Universidad de la República; UruguayFil: Viana, Víctor. Universidad de la República; UruguayFil: Piñeyro, Pedro. Universidad de la República; UruguayFil: Rossit, Daniel Alejandro. Universidad Nacional del Sur. Departamento de Ingeniería; Argentina. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Instituto de Matemática Bahía Blanca. Universidad Nacional del Sur. Departamento de Matemática. Instituto de Matemática Bahía Blanca; Argentin

Modelling uncertainties in human-robot industrial collaborations

With the rise of Industry 4.0 technological trends, there is a growing tendency in manufacturing automation towards collaborative robots. Human-robot collaboration (HRC) is motivated by the combination of complementary human and robot skills and intelligence, which can increase productivity, flexibility and adaptability. However, it is still challenging to achieve safe and efficient human-robot collaborative systems due to the dynamics of human presence, uncertainties in the dynamic environment, and the need for adaptability. Such uncertainties could relate to the human-robot capabilities and availability, parts positioning, unexpected obstacles, etc. This paper develops time-based simulations and event-based simulations to model and analyse the dynamic factors in human-robot collaboration systems. The novelty of this work is the systematic modelling and analysis of dynamic factors in HRC manufacturing scenarios through the development of digital simulations of human-robot collaboration scenarios while considering the dynamic nature of humans and environments. A real-world industrial case study was redesigned into a collaborative workstation. The simulated scenario is developed using the software called Tecnomatix Process Simulate, which can help to visualise the dynamic factors and analyse the impact of the factors on the HRC. The simulation illustrates and analyses possible uncertainties in human-robot industrial collaborative workstations, which can contribute to the future design of HRC industrial workstations and the optimisation of productivity

Energy and performance-optimized scheduling of tasks in distributed cloud and edge computing systems

Infrastructure resources in distributed cloud data centers (CDCs) are shared by heterogeneous applications in a high-performance and cost-effective way. Edge computing has emerged as a new paradigm to provide access to computing capacities in end devices. Yet it suffers from such problems as load imbalance, long scheduling time, and limited power of its edge nodes. Therefore, intelligent task scheduling in CDCs and edge nodes is critically important to construct energy-efficient cloud and edge computing systems. Current approaches cannot smartly minimize the total cost of CDCs, maximize their profit and improve quality of service (QoS) of tasks because of aperiodic arrival and heterogeneity of tasks. This dissertation proposes a class of energy and performance-optimized scheduling algorithms built on top of several intelligent optimization algorithms. This dissertation includes two parts, including background work, i.e., Chapters 3–6, and new contributions, i.e., Chapters 7–11. 1) Background work of this dissertation. Chapter 3 proposes a spatial task scheduling and resource optimization method to minimize the total cost of CDCs where bandwidth prices of Internet service providers, power grid prices, and renewable energy all vary with locations. Chapter 4 presents a geography-aware task scheduling approach by considering spatial variations in CDCs to maximize the profit of their providers by intelligently scheduling tasks. Chapter 5 presents a spatio-temporal task scheduling algorithm to minimize energy cost by scheduling heterogeneous tasks among CDCs while meeting their delay constraints. Chapter 6 gives a temporal scheduling algorithm considering temporal variations of revenue, electricity prices, green energy and prices of public clouds. 2) Contributions of this dissertation. Chapter 7 proposes a multi-objective optimization method for CDCs to maximize their profit, and minimize the average loss possibility of tasks by determining task allocation among Internet service providers, and task service rates of each CDC. A simulated annealing-based bi-objective differential evolution algorithm is proposed to obtain an approximate Pareto optimal set. A knee solution is selected to schedule tasks in a high-profit and high-quality-of-service way. Chapter 8 formulates a bi-objective constrained optimization problem, and designs a novel optimization method to cope with energy cost reduction and QoS improvement. It jointly minimizes both energy cost of CDCs, and average response time of all tasks by intelligently allocating tasks among CDCs and changing task service rate of each CDC. Chapter 9 formulates a constrained bi-objective optimization problem for joint optimization of revenue and energy cost of CDCs. It is solved with an improved multi-objective evolutionary algorithm based on decomposition. It determines a high-quality trade-off between revenue maximization and energy cost minimization by considering CDCs’ spatial differences in energy cost while meeting tasks’ delay constraints. Chapter 10 proposes a simulated annealing-based bees algorithm to find a close-to-optimal solution. Then, a fine-grained spatial task scheduling algorithm is designed to minimize energy cost of CDCs by allocating tasks among multiple green clouds, and specifies running speeds of their servers. Chapter 11 proposes a profit-maximized collaborative computation offloading and resource allocation algorithm to maximize the profit of systems and guarantee that response time limits of tasks are met in cloud-edge computing systems. A single-objective constrained optimization problem is solved by a proposed simulated annealing-based migrating birds optimization. This dissertation evaluates these algorithms, models and software with real-life data and proves that they improve scheduling precision and cost-effectiveness of distributed cloud and edge computing systems

Scheduling Problems

Scheduling is defined as the process of assigning operations to resources over time to optimize a criterion. Problems with scheduling comprise both a set of resources and a set of a consumers. As such, managing scheduling problems involves managing the use of resources by several consumers. This book presents some new applications and trends related to task and data scheduling. In particular, chapters focus on data science, big data, high-performance computing, and Cloud computing environments. In addition, this book presents novel algorithms and literature reviews that will guide current and new researchers who work with load balancing, scheduling, and allocation problems

A hybrid multi-objective evolutionary algorithm-based semantic foundation for sustainable distributed manufacturing systems

Rising energy prices, increasing maintenance costs, and strict environmental regimes have augmented the already existing pressure on the contemporary manufacturing environment. Although the decentralization of supply chain has led to rapid advancements in manufacturing systems, finding an efficient supplier simultaneously from the pool of available ones as per customer requirement and enhancing the process planning and scheduling functions are the predominant approaches still needed to be addressed. Therefore, this paper aims to address this issue by considering a set of gear manufacturing industries located across India as a case study. An integrated classifier-assisted evolutionary multi-objective evolutionary approach is proposed for solving the objectives of makespan, energy consumption, and increased service utilization rate, interoperability, and reliability. To execute the approach initially, text-mining-based supervised machine-learning models, namely Decision Tree, Naïve Bayes, Random Forest, and Support Vector Machines (SVM) were adopted for the classification of suppliers into task-specific suppliers. Following this, with the identified suppliers as input, the problem was formulated as a multi-objective Mixed-Integer Linear Programming (MILP) model. We then proposed a Hybrid Multi-Objective Moth Flame Optimization algorithm (HMFO) to optimize process planning and scheduling functions. Numerical experiments have been carried out with the formulated problem for 10 different instances, along with a comparison of the results with a Non-Dominated Sorting Genetic Algorithm (NSGA-II) to illustrate the feasibility of the approach.The project is funded by Department of Science and Technology, Science and Engineering Research Board (DST-SERB), Statutory Body Established through an Act of Parliament: SERB Act 2008, Government of India with Sanction Order No ECR/2016/001808, and also by FCT–Portuguese Foundation for Science and Technology within the R&D Units Projects Scopes: UIDB/00319/2020, UIDP/04077/2020, and UIDB/04077/2020

System Abstractions for Scalable Application Development at the Edge

Recent years have witnessed an explosive growth of Internet of Things (IoT) devices, which collect or generate huge amounts of data. Given diverse device capabilities and application requirements, data processing takes place across a range of settings, from on-device to a nearby edge server/cloud and remote cloud. Consequently, edge-cloud coordination has been studied extensively from the perspectives of job placement, scheduling and joint optimization. Typical approaches focus on performance optimization for individual applications. This often requires domain knowledge of the applications, but also leads to application-specific solutions. Application development and deployment over diverse scenarios thus incur repetitive manual efforts. There are two overarching challenges to provide system-level support for application development at the edge. First, there is inherent heterogeneity at the device hardware level. The execution settings may range from a small cluster as an edge cloud to on-device inference on embedded devices, differing in hardware capability and programming environments. Further, application performance requirements vary significantly, making it even more difficult to map different applications to already heterogeneous hardware. Second, there are trends towards incorporating edge and cloud and multi-modal data. Together, these add further dimensions to the design space and increase the complexity significantly. In this thesis, we propose a novel framework to simplify application development and deployment over a continuum of edge to cloud. Our framework provides key connections between different dimensions of design considerations, corresponding to the application abstraction, data abstraction and resource management abstraction respectively. First, our framework masks hardware heterogeneity with abstract resource types through containerization, and abstracts away the application processing pipelines into generic flow graphs. Further, our framework further supports a notion of degradable computing for application scenarios at the edge that are driven by multimodal sensory input. Next, as video analytics is the killer app of edge computing, we include a generic data management service between video query systems and a video store to organize video data at the edge. We propose a video data unit abstraction based on a notion of distance between objects in the video, quantifying the semantic similarity among video data. Last, considering concurrent application execution, our framework supports multi-application offloading with device-centric control, with a userspace scheduler service that wraps over the operating system scheduler

Dynamic Resource Allocation in Embedded, High-Performance and Cloud Computing

The availability of many-core computing platforms enables a wide variety of technical solutions for systems across the embedded, high-performance and cloud computing domains. However, large scale manycore systems are notoriously hard to optimise. Choices regarding resource allocation alone can account for wide variability in timeliness and energy dissipation (up to several orders of magnitude). Dynamic Resource Allocation in Embedded, High-Performance and Cloud Computing covers dynamic resource allocation heuristics for manycore systems, aiming to provide appropriate guarantees on performance and energy efficiency. It addresses different types of systems, aiming to harmonise the approaches to dynamic allocation across the complete spectrum between systems with little flexibility and strict real-time guarantees all the way to highly dynamic systems with soft performance requirements. Technical topics presented in the book include: Load and Resource Models Admission Control Feedback-based Allocation and Optimisation Search-based Allocation Heuristics Distributed Allocation based on Swarm Intelligence Value-Based Allocation Each of the topics is illustrated with examples based on realistic computational platforms such as Network-on-Chip manycore processors, grids and private cloud environments.Note.-- EUR 6,000 BPC fee funded by the EC FP7 Post-Grant Open Access Pilo