5,524 research outputs found

    An integrative framework for cooperative production resources in smart manufacturing

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    Under the push of Industry 4.0 paradigm modern manufacturing companies are dealing with a significant digital transition, with the aim to better address the challenges posed by the growing complexity of globalized businesses (Hermann, Pentek, & Otto, Design principles for industrie 4.0 scenarios, 2016). One basic principle of this paradigm is that products, machines, systems and business are always connected to create an intelligent network along the entire factory\u2019s value chain. According to this vision, manufacturing resources are being transformed from monolithic entities into distributed components, which are loosely coupled and autonomous but nevertheless provided of the networking and connectivity capabilities enabled by the increasingly widespread Industrial Internet of Things technology. Under these conditions, they become capable of working together in a reliable and predictable manner, collaborating among themselves in a highly efficient way. Such a mechanism of synergistic collaboration is crucial for the correct evolution of any organization ranging from a multi-cellular organism to a complex modern manufacturing system (Moghaddam & Nof, 2017). Specifically of the last scenario, which is the field of our study, collaboration enables involved resources to exchange relevant information about the evolution of their context. These information can be in turn elaborated to make some decisions, and trigger some actions. In this way connected resources can modify their structure and configuration in response to specific business or operational variations (Alexopoulos, Makris, Xanthakis, Sipsas, & Chryssolouris, 2016). Such a model of \u201csocial\u201d and context-aware resources can contribute to the realization of a highly flexible, robust and responsive manufacturing system, which is an objective particularly relevant in the modern factories, as its inclusion in the scope of the priority research lines for the H2020 three-year period 2018-2020 can demonstrate (EFFRA, 2016). Interesting examples of these resources are self-organized logistics which can react to unexpected changes occurred in production or machines capable to predict failures on the basis of the contextual information and then trigger adjustments processes autonomously. This vision of collaborative and cooperative resources can be realized with the support of several studies in various fields ranging from information and communication technologies to artificial intelligence. An update state of the art highlights significant recent achievements that have been making these resources more intelligent and closer to the user needs. However, we are still far from an overall implementation of the vision, which is hindered by three major issues. The first one is the limited capability of a large part of the resources distributed within the shop floor to automatically interpret the exchanged information in a meaningful manner (semantic interoperability) (Atzori, Iera, & Morabito, 2010). This issue is mainly due to the high heterogeneity of data model formats adopted by the different resources used within the shop floor (Modoni, Doukas, Terkaj, Sacco, & Mourtzis, 2016). Another open issue is the lack of efficient methods to fully virtualize the physical resources (Rosen, von Wichert, Lo, & Bettenhausen, 2015), since only pairing physical resource with its digital counterpart that abstracts the complexity of the real world, it is possible to augment communication and collaboration capabilities of the physical component. The third issue is a side effect of the ongoing technological ICT evolutions affecting all the manufacturing companies and consists in the continuous growth of the number of threats and vulnerabilities, which can both jeopardize the cybersecurity of the overall manufacturing system (Wells, Camelio, Williams, & White, 2014). For this reason, aspects related with cyber-security should be considered at the early stage of the design of any ICT solution, in order to prevent potential threats and vulnerabilities. All three of the above mentioned open issues have been addressed in this research work with the aim to explore and identify a precise, secure and efficient model of collaboration among the production resources distributed within the shop floor. This document illustrates main outcomes of the research, focusing mainly on the Virtual Integrative Manufacturing Framework for resources Interaction (VICKI), a potential reference architecture for a middleware application enabling semantic-based cooperation among manufacturing resources. Specifically, this framework provides a technological and service-oriented infrastructure offering an event-driven mechanism that dynamically propagates the changing factors to the interested devices. The proposed system supports the coexistence and combination of physical components and their virtual counterparts in a network of interacting collaborative elements in constant connection, thus allowing to bring back the manufacturing system to a cooperative Cyber-physical Production System (CPPS) (Monostori, 2014). Within this network, the information coming from the productive chain can be promptly and seamlessly shared, distributed and understood by any actor operating in such a context. In order to overcome the problem of the limited interoperability among the connected resources, the framework leverages a common data model based on the Semantic Web technologies (SWT) (Berners-Lee, Hendler, & Lassila, 2001). The model provides a shared understanding on the vocabulary adopted by the distributed resources during their knowledge exchange. In this way, this model allows to integrate heterogeneous data streams into a coherent semantically enriched scheme that represents the evolution of the factory objects, their context and their smart reactions to all kind of situations. The semantic model is also machine-interpretable and re-usable. In addition to modeling, the virtualization of the overall manufacturing system is empowered by the adoption of an agent-based modeling, which contributes to hide and abstract the control functions complexity of the cooperating entities, thus providing the foundations to achieve a flexible and reconfigurable system. Finally, in order to mitigate the risk of internal and external attacks against the proposed infrastructure, it is explored the potential of a strategy based on the analysis and assessment of the manufacturing systems cyber-security aspects integrated into the context of the organization\u2019s business model. To test and validate the proposed framework, a demonstration scenarios has been identified, which are thought to represent different significant case studies of the factory\u2019s life cycle. To prove the correctness of the approach, the validation of an instance of the framework is carried out within a real case study. Moreover, as for data intensive systems such as the manufacturing system, the quality of service (QoS) requirements in terms of latency, efficiency, and scalability are stringent, an evaluation of these requirements is needed in a real case study by means of a defined benchmark, thus showing the impact of the data storage, of the connected resources and of their requests

    An integrative framework for cooperative production resources in smart manufacturing

    Get PDF
    Under the push of Industry 4.0 paradigm modern manufacturing companies are dealing with a significant digital transition, with the aim to better address the challenges posed by the growing complexity of globalized businesses (Hermann, Pentek, & Otto, Design principles for industrie 4.0 scenarios, 2016). One basic principle of this paradigm is that products, machines, systems and business are always connected to create an intelligent network along the entire factory’s value chain. According to this vision, manufacturing resources are being transformed from monolithic entities into distributed components, which are loosely coupled and autonomous but nevertheless provided of the networking and connectivity capabilities enabled by the increasingly widespread Industrial Internet of Things technology. Under these conditions, they become capable of working together in a reliable and predictable manner, collaborating among themselves in a highly efficient way. Such a mechanism of synergistic collaboration is crucial for the correct evolution of any organization ranging from a multi-cellular organism to a complex modern manufacturing system (Moghaddam & Nof, 2017). Specifically of the last scenario, which is the field of our study, collaboration enables involved resources to exchange relevant information about the evolution of their context. These information can be in turn elaborated to make some decisions, and trigger some actions. In this way connected resources can modify their structure and configuration in response to specific business or operational variations (Alexopoulos, Makris, Xanthakis, Sipsas, & Chryssolouris, 2016). Such a model of “social” and context-aware resources can contribute to the realization of a highly flexible, robust and responsive manufacturing system, which is an objective particularly relevant in the modern factories, as its inclusion in the scope of the priority research lines for the H2020 three-year period 2018-2020 can demonstrate (EFFRA, 2016). Interesting examples of these resources are self-organized logistics which can react to unexpected changes occurred in production or machines capable to predict failures on the basis of the contextual information and then trigger adjustments processes autonomously. This vision of collaborative and cooperative resources can be realized with the support of several studies in various fields ranging from information and communication technologies to artificial intelligence. An update state of the art highlights significant recent achievements that have been making these resources more intelligent and closer to the user needs. However, we are still far from an overall implementation of the vision, which is hindered by three major issues. The first one is the limited capability of a large part of the resources distributed within the shop floor to automatically interpret the exchanged information in a meaningful manner (semantic interoperability) (Atzori, Iera, & Morabito, 2010). This issue is mainly due to the high heterogeneity of data model formats adopted by the different resources used within the shop floor (Modoni, Doukas, Terkaj, Sacco, & Mourtzis, 2016). Another open issue is the lack of efficient methods to fully virtualize the physical resources (Rosen, von Wichert, Lo, & Bettenhausen, 2015), since only pairing physical resource with its digital counterpart that abstracts the complexity of the real world, it is possible to augment communication and collaboration capabilities of the physical component. The third issue is a side effect of the ongoing technological ICT evolutions affecting all the manufacturing companies and consists in the continuous growth of the number of threats and vulnerabilities, which can both jeopardize the cybersecurity of the overall manufacturing system (Wells, Camelio, Williams, & White, 2014). For this reason, aspects related with cyber-security should be considered at the early stage of the design of any ICT solution, in order to prevent potential threats and vulnerabilities. All three of the above mentioned open issues have been addressed in this research work with the aim to explore and identify a precise, secure and efficient model of collaboration among the production resources distributed within the shop floor. This document illustrates main outcomes of the research, focusing mainly on the Virtual Integrative Manufacturing Framework for resources Interaction (VICKI), a potential reference architecture for a middleware application enabling semantic-based cooperation among manufacturing resources. Specifically, this framework provides a technological and service-oriented infrastructure offering an event-driven mechanism that dynamically propagates the changing factors to the interested devices. The proposed system supports the coexistence and combination of physical components and their virtual counterparts in a network of interacting collaborative elements in constant connection, thus allowing to bring back the manufacturing system to a cooperative Cyber-physical Production System (CPPS) (Monostori, 2014). Within this network, the information coming from the productive chain can be promptly and seamlessly shared, distributed and understood by any actor operating in such a context. In order to overcome the problem of the limited interoperability among the connected resources, the framework leverages a common data model based on the Semantic Web technologies (SWT) (Berners-Lee, Hendler, & Lassila, 2001). The model provides a shared understanding on the vocabulary adopted by the distributed resources during their knowledge exchange. In this way, this model allows to integrate heterogeneous data streams into a coherent semantically enriched scheme that represents the evolution of the factory objects, their context and their smart reactions to all kind of situations. The semantic model is also machine-interpretable and re-usable. In addition to modeling, the virtualization of the overall manufacturing system is empowered by the adoption of an agent-based modeling, which contributes to hide and abstract the control functions complexity of the cooperating entities, thus providing the foundations to achieve a flexible and reconfigurable system. Finally, in order to mitigate the risk of internal and external attacks against the proposed infrastructure, it is explored the potential of a strategy based on the analysis and assessment of the manufacturing systems cyber-security aspects integrated into the context of the organization’s business model. To test and validate the proposed framework, a demonstration scenarios has been identified, which are thought to represent different significant case studies of the factory’s life cycle. To prove the correctness of the approach, the validation of an instance of the framework is carried out within a real case study. Moreover, as for data intensive systems such as the manufacturing system, the quality of service (QoS) requirements in terms of latency, efficiency, and scalability are stringent, an evaluation of these requirements is needed in a real case study by means of a defined benchmark, thus showing the impact of the data storage, of the connected resources and of their requests

    Knowledge Management with Multi-Agent System in BI Systems Integration

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    Plant-wide interoperability and decoupled, data-driven process control with message bus communication

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    Conventional industrial communication systems suffer from rigidness, inflexibility and lack of scalability. The environment is heterogeneous as the systems exchange data with a variety communication protocols, some of which are proprietary. This makes it laborious and expensive to reconfigure or upgrade the systems. As the solution, this article proposes a message-bus-based communication architecture to enable information exchange between systems regardless of their geographical location and position within the functional hierarchy of the plant. The architecture not only enables communication to cross the conventional physical borders but also provides scalability to growing data volumes and network sizes. As proofs of concept, the article presents a prototype in three environments: a copper smelter, a steel plant and a distillation column. The results suggest that the message-bus-based approach has potential to renew industrial communications, a core part of the fourth industrial revolution.H2020, 723661, COCO

    Solving the Continual Improvement and Innovation Challenge for the Benefit of Patients: How an Effective Pharmaceutical Quality System (PQS) and Risk-Based Approach Could Transform Post-Approval Change (PAC) Management

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    Patients deserve their medicines on time every time. Regulators safeguard public health by ensuring availability of safe, effective, high-quality medicines. Pharmaceutical companies must continually improve and innovate to deliver such medicines. In spite of these patient-centric objectives, drug shortages have continued to grow as a global public health concern. The drug shortage problem has existed for decades though there has been no shortage of effort, recommendations, papers, and expectations to resolve it. During the ongoing COVID-19 pandemic even exceptional measures were rapidly implemented to prevent shortages, yet no long-term solutions have been found. This research hypothesis was that due to the high global regulatory complexity of making post-approval changes (PACs), pharmaceutical companies are slow in implementing new knowledge to continually improve and innovate their products and processes – even when this reduces risk to patients or improves the state-of-control. This results in sub-optimal operations, and eventually drug shortages. To date, most efforts and solutions to tackle drug shortages by the industry or regulatory authorities have been from their individual respective perspectives. This research concluded that no one stakeholder can solve this ‘wicked problem’, and that its resolution lies in practical standard solutions collaboratively developed and globally implemented across the pharmaceutical industry and its regulatory authorities. This research explored how an enhanced science and risk basis which considers current product and process knowledge within the framework of an effective Pharmaceutical Quality System (PQS) – could provide a clear pathway to overcome the global regulatory complexity, accelerate continual improvement and innovation, and help reduce drug shortages. It proposed that any PAC which can be demonstrated to not increase risk to product quality or patient safety should be implemented immediately within the construct of an effective PQS, without requiring prior regulatory approval; such changes would still remain under regulatory oversight through routine inspections that assess effectiveness of a company’s PQS. The research resulted in the development of standard practical solutions for the pharmaceutical sector - to enable regulatory flexibility, faster decision-making and implementation of PACs by allowing more changes to be managed in the PQS without requiring prior-approval. The research also defined what constitutes an effective PQS for PAC management, and how companies could demonstrate this during inspections, thereby shifting the regulatory oversight from review of individual PACs by assessors, to evaluation of the PQS effectiveness for PAC management by inspectors. A portion of this research occurred during the COVID-19 pandemic. Given the pandemic is still ongoing, it did not assess implications or consequences of the “new normal” state that will emerge post-pandemic. However, the thesis touches on anticipatory considerations and poses relevant questions on how faster risk-based decision-making and collaborative models that emerged during the pandemic could and should continue as part of the “new normal”

    A disaster resilient built environment in urban cities

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    Purpose – This research aims at making recommendations to empower the Sri Lankan local governments in creating a disaster resilient built environment. Disasters make a huge impact on the built environment. In turn, failure of the built environment can create significant impacts on social and economic activities. Thus, when moving towards safer cities, it is important to develop the built environment in such a way that it can withstand threats posed by natural disasters. Various stakeholders need to get involved in the process of making a disaster resilient built environment, of which the local governments need to play a critical role, as they are the closest government body to the local community. However, local governments are facing a number of challenges in responding to city resilience activities. Design/methodology/approach – The research adopts case studies as its research strategy and investigates three cities in Sri Lanka which are potentially vulnerable to disasters. A number of expert interviews have also been conducted to supplement the case study findings. Findings – The paper presents the challenges faced by the Sri Lankan municipalities in creating a disaster resilient built environment and provides recommendations to empower municipalities to effectively contribute to city resilience. The paper suggests amending policies related to establishment of municipal councils and disaster management to provide more authoritative powers for municipalities to effectively engage in city resilience building. Findings also revealed the importance of addressing financial and human resource issues, which were the main drivers of hindrance. Furthermore, all relevant urban development plans, risk maps, disaster resilient planning, construction and operation guidelines and resilient land use practices need to be integrated into existing planning and building regulations, and proper monitoring and control mechanisms have to be established to ensure compliance with the regulations. In doing so, it is important to raise awareness of council officials of disaster risks and resilient practices by way of organising educational programmes such as seminars and workshops. It is also suggested that municipal officials should be involved in national-level decision-making with regard to their local areas and to establish proper communication channels to exchange decision and information related to city resilience. Research limitations/implications – The paper is based on case studies in three cities and a number of expert interviews, which are limited to the Sri Lankan context. Inputs from other cities from developed countries may further validate the recommendations. Originality/value – The paper highlights the challenges faced by the local governments in creating a disaster resilient built environment within Sri Lankan cities and provides recommendations as to how the local governments could be empowered in creating a disaster resilient built environment within cities

    The integrity of digital technologies in the evolving characteristics of real-time enterprise architecture

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    Advancements in interactive and responsive enterprises involve real-time access to the information and capabilities of emerging technologies. Digital technologies (DTs) are emerging technologies that provide end-to-end business processes (BPs), engage a diversified set of real-time enterprise (RTE) participants, and institutes interactive DT services. This thesis offers a selection of the author’s work over the last decade that addresses the real-time access to changing characteristics of information and integration of DTs. They are critical for RTEs to run a competitive business and respond to a dynamic marketplace. The primary contributions of this work are listed below. • Performed an intense investigation to illustrate the challenges of the RTE during the advancement of DTs and corresponding business operations. • Constituted a practical approach to continuously evolve the RTEs and measure the impact of DTs by developing, instrumenting, and inferring the standardized RTE architecture and DTs. • Established the RTE operational governance framework and instituted it to provide structure, oversight responsibilities, features, and interdependencies of business operations. • Formulated the incremental risk (IR) modeling framework to identify and correlate the evolving risks of the RTEs during the deployment of DT services. • DT service classifications scheme is derived based on BPs, BP activities, DT’s paradigms, RTE processes, and RTE policies. • Identified and assessed the evaluation paradigms of the RTEs to measure the progress of the RTE architecture based on the DT service classifications. The starting point was the author’s experience with evolving aspects of DTs that are disrupting industries and consequently impacting the sustainability of the RTE. The initial publications emphasized innovative characteristics of DTs and lack of standardization, indicating the impact and adaptation of DTs are questionable for the RTEs. The publications are focused on developing different elements of RTE architecture. Each published work concerns the creation of an RTE architecture framework fit to the purpose of business operations in association with the DT services and associated capabilities. The RTE operational governance framework and incremental risk methodology presented in subsequent publications ensure the continuous evolution of RTE in advancements of DTs. Eventually, each publication presents the evaluation paradigms based on the identified scheme of DT service classification to measure the success of RTE architecture or corresponding elements of the RTE architecture
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