A Study on the Integration of a High-Speed Flywheel as an Energy Storage Device in Hybrid Vehicles

The last couple of decades have seen the rise of the hybrid electric vehicle as a compromise between the outstanding specific energy of petrol fuels and its low-cost technology, and the zero tail-gate emissions of the electric vehicle. Despite this, considerable reductions in cost and further increases in fuel economy are needed for their widespread adoption. An alternative low-cost energy storage technology for vehicles is the high-speed flywheel. The flywheel has important limitations that exclude it from being used as a primary energy source for vehicles, but its power characteristics and low-cost materials make it a powerful complement to a vehicle's primary propulsion system. This thesis presents an analysis on the integration of a high-speed flywheel for use as a secondary energy storage device in hybrid vehicles. Unlike other energy storage technologies, the energy content of the flywheel has a direct impact on the velocity of transmission. This presents an important challenge, as it means that the flywheel must be able to rotate at a speed independent of the vehicle's velocity and therefore it must be coupled via a variable speed transmission. This thesis presents some practical ways in which to accomplish this in conventional road vehicles, namely with the use of a variator, a planetary gear set or with the use of a power-split continuously variable transmission. Fundamental analyses on the kinematic behaviour of these transmissions particularly as they pertain to flywheel powertrains are presented. Computer simulations were carried out to compare the performance of various transmissions, and the models developed are presented as well. Finally the thesis also contains an investigation on the driving and road conditions that have the most beneficial effect on hybrid vehicle performance, with a particular emphasis on the effect that the road topography has on fuel economy and the significance of this

Definition and verification of a set of reusable reference architectures for hybrid vehicle development

Current concerns regarding climate change and energy security have resulted in an increasing demand for low carbon vehicles, including: more efficient internal combustion engine vehicles, alternative fuel vehicles, electric vehicles and hybrid vehicles. Unlike traditional internal combustion engine vehicles and electric vehicles, hybrid vehicles contain a minimum of two energy storage systems. These are required to deliver power through a complex powertrain which must combine these power flows electrically or mechanically (or both), before torque can be delivered to the wheel. Three distinct types of hybrid vehicles exist, series hybrids, parallel hybrids and compound hybrids. Each type of hybrid presents a unique engineering challenge. Also, within each hybrid type there exists a wide range of configurations of components, in size and type. The emergence of this new family of hybrid vehicles has necessitated a new component to vehicle development, the Vehicle Supervisory Controller (VSC). The VSC must determine and deliver driver torque demand, dividing the delivery of that demand from the multiple energy storage systems as a function of efficiencies and capacities. This control component is not commonly a standalone entity in traditional internal combustion vehicles and therefore presents an opportunity to apply a systems engineering approach to hybrid vehicle systems and VSC control system development. A key non-­‐functional requirement in systems engineering is reusability. A common method for maximising system reusability is a Reference Architecture (RA). This is an abstraction of the minimum set of shared system features (structure, functions, interactions and behaviour) that can be applied to a number of similar but distinct system deployments. It is argued that the employment of RAs in hybrid vehicle development would reduce VSC development time and cost. This Thesis expands this research to determine if one RA is extendable to all hybrid vehicle types and combines the scientific method with the scenario testing method to verify the reusability of RAs by demonstration. A set of hypotheses are posed: Can one RA represent all hybrid types? If not, can a minimum number of RAs be defined which represents all hybrid types? These hypotheses are tested by a set of scenarios. The RA is used as a template for a vehicle deployment (a scenario), which is then tested numerically, thereby verifying that the RA is valid for this type of vehicle. This Thesis determines that two RAs are required to represent the three hybrid vehicle types. One RA is needed for series hybrids, and the second RA covers parallel and compound hybrids. This is done at a level of abstraction which is high enough to avoid system specific features but low enough to incorporate detailed control functionality. One series hybrid is deployed using the series RA into simulation, hardware and onto a vehicle for testing. This verifies that the series RA is valid for this type of vehicle. The parallel RA is used to develop two sub-­‐types of parallel hybrids and one compound hybrid. This research has been conducted with industrial partners who value, and are employing, the findings of this research in their hybrid vehicle development programs

Control of a hybrid electric vehicle with predictive journey estimation

Battery energy management plays a crucial role in fuel economy improvement of charge-sustaining parallel hybrid electric vehicles. Currently available control strategies consider battery state of charge (SOC) and driver’s request through the pedal input in decision-making. This method does not achieve an optimal performance for saving fuel or maintaining appropriate SOC level, especially during the operation in extreme driving conditions or hilly terrain. The objective of this thesis is to develop a control algorithm using forthcoming traffic condition and road elevation, which could be fed from navigation systems. This would enable the controller to predict potential of regenerative charging to capture cost-free energy and intentionally depleting battery energy to assist an engine at high power demand. The starting point for this research is the modelling of a small sport-utility vehicle by the analysis of the vehicles currently available in the market. The result of the analysis is used in order to establish a generic mild hybrid powertrain model, which is subsequently examined to compare the performance of controllers. A baseline is established with a conventional powertrain equipped with a spark ignition direct injection engine and a continuously variable transmission. Hybridisation of this vehicle with an integrated starter alternator and a traditional rule-based control strategy is presented. Parameter optimisation in four standard driving cycles is explained, followed by a detailed energy flow analysis. An additional potential improvement is presented by dynamic programming (DP), which shows a benefit of a predictive control. Based on these results, a predictive control algorithm using fuzzy logic is introduced. The main tools of the controller design are the DP, adaptive-network-based fuzzy inference system with subtractive clustering and design of experiment. Using a quasi-static backward simulation model, the performance of the controller is compared with the result from the instantaneous control and the DP. The focus is fuel saving and SOC control at the end of journeys, especially in aggressive driving conditions and a hilly road. The controller shows a good potential to improve fuel economy and tight SOC control in long journey and hilly terrain. Fuel economy improvement and SOC correction are close to the optimal solution by the DP, especially in long trips on steep road where there is a large gap between the baseline controller and the DP. However, there is little benefit in short trips and flat road. It is caused by the low improvement margin of the mild hybrid powertrain and the limited future journey information. To provide a further step to implementation, a software-in-the-loop simulation model is developed. A fully dynamic model of the powertrain and the control algorithm are implemented in AMESim-Simulink co-simulation environment. This shows small deterioration of the control performance by driver’s pedal action, powertrain dynamics and limited computational precision on the controller performance

Electric Vehicle Efficient Power and Propulsion Systems

Vehicle electrification has been identified as one of the main technology trends in this second decade of the 21st century. Nearly 10% of global car sales in 2021 were electric, and this figure would be 50% by 2030 to reduce the oil import dependency and transport emissions in line with countries’ climate goals. This book addresses the efficient power and propulsion systems which cover essential topics for research and development on EVs, HEVs and fuel cell electric vehicles (FCEV), including: Energy storage systems (battery, fuel cell, supercapacitors, and their hybrid systems); Power electronics devices and converters; Electric machine drive control, optimization, and design; Energy system advanced management methods Primarily intended for professionals and advanced students who are working on EV/HEV/FCEV power and propulsion systems, this edited book surveys state of the art novel control/optimization techniques for different components, as well as for vehicle as a whole system. New readers may also find valuable information on the structure and methodologies in such an interdisciplinary field. Contributed by experienced authors from different research laboratory around the world, these 11 chapters provide balanced materials from theorical background to methodologies and practical implementation to deal with various issues of this challenging technology. This reprint encourages researchers working in this field to stay actualized on the latest developments on electric vehicle efficient power and propulsion systems, for road and rail, both manned and unmanned vehicles

Preliminary design of a hybrid electric powertrain for a earthmoving machine

The goal of this work is to evaluate the benefit of the hybridization of a Compact Wheel Loader (CWL) and to put into evidence the effect of the component size on its performance. To do this, a mathematical model has been developed using a backward approach, i.e. starting from the power request on a typical duty cycle made available by an industrial partner. The goals for the choice of the hybridization architecture were: minimizing fuel consumption, ensuring the simplicity of driveline and power management and ensuring compatibility with the vehicle structure.. A reduction up to 14% of fuel consumption was estimated in this investigation by combining engine downsizing with the usage of a Continuous Variable Transmission together with an optimization of the battery capacity and voltage

Intelligent energy management agent for a parallel hybrid vehicle

This dissertation proposes an Intelligent Energy Management Agent (IEMA) for parallel hybrid vehicles. A key concept adopted in the development of an IEMA is based on the premise that driving environment would affect fuel consumption and pollutant emissions, as well as the operating modes of the vehicle and the driver behavior do. IEMA incorporates a driving situation identification component whose role is to assess the driving environment, the driving style of the driver, and the operating mode (and trend) of the vehicle using long and short term statistical features of the drive cycle. This information is subsequently used by the torque distribution and charge sustenance components of IEMA to determine the power split strategy, which is shown to lead to improved fuel economy and reduced emissions

Hybrid Optimal Theory and Predictive Control for Power Management in Hybrid Electric Vehicle

This paper presents a nonlinear-model based hybrid optimal control technique to compute a suboptimal power-split strategy for power/energy management in a parallel hybrid electric vehicle (PHEV). The power-split strategy is obtained as model predictive control solution to the power management control problem (PMCP) of the PHEV, i.e., to decide upon the power distribution among the internal combustion engine, an electric drive, and other subsystems. A hierarchical control structure of the hybrid vehicle, i.e., supervisory level and local or subsystem level is assumed in this study. The PMCP consists of a dynamical nonlinear model, and a performance index, both of which are formulated for power flows at the supervisory level. The model is described as a bi-modal switched system, consistent with the operating mode of the electric ED. The performance index prescribing the desired behavior penalizes vehicle tracking errors, fuel consumption, and frictional losses, as well as sustaining the battery state of charge (SOC). The power-split strategy is obtained by first creating the embedded optimal control problem (EOCP) from the original bi-modal switched system model with the performance index. Direct collocation is applied to transform the problem into a nonlinear programming problem. A nonlinear predictive control technique (NMPC) in conjunction with a sequential quadratic programming solver is used to compute suboptimal numerical solutions to the PMCP. Methods for approximating the numerical solution to the EOCP with trajectories of the original bi-modal PHEV are also presented in this paper. The usefulness of the approach is illustrated via simulation results on several case studies