An iterated greedy heuristic for no-wait flow shops with sequence dependent setup times, learning and forgetting effects

[EN] This paper addresses a sequence dependent setup times no-wait flowshop with learning and forgetting effects to minimize total flowtime. This problem is NP-hard and has never been considered before. A position-based learning and forgetting effects model is constructed. Processing times of operations change with the positions of corresponding jobs in a schedule. Objective increment properties are deduced and based on them three accelerated neighbourhood construction heuristics are presented. Because of the simplicity and excellent performance shown in flowshop scheduling problems, an iterated greedy heuristic is proposed. The proposed iterated greedy algorithm is compared with some existing algorithms for related problems on benchmark instances. Comprehensive computational and statistical tests show that the presented method obtains the best performance among the compared methods. (C) 2018 Elsevier Inc. All rights reserved.This work is supported by the National Natural Science Foundation of China (Nos. 61572127, 61272377), the Collaborative Innovation Center of Wireless Communications Technology and the Key Natural Science Fund for Colleges and Universities in Jiangsu Province (No. 12KJA630001). Ruben Ruiz is partially supported by the Spanish Ministry of Economy and Competitiveness(MINECO), under the project "SCHEYARD - Optimization of Scheduling Problems in Container Yards" with reference DPI2015-65895-R.Li, X.; Yang, Z.; Ruiz García, R.; Chen, T.; Sui, S. (2018). An iterated greedy heuristic for no-wait flow shops with sequence dependent setup times, learning and forgetting effects. Information Sciences. 453:408-425. https://doi.org/10.1016/j.ins.2018.04.038S40842545

Flowshop with additional resources during setups: Mathematical models and a GRASP algorithm

[EN] Machine scheduling problems arise in many production processes, and are something that needs to be consider when optimizing the supply chain. Among them, flowshop scheduling problems happen when a number of jobs have to be sequentially processed by a number of machines. This paper addressees, for the first time, the Permutation Flowshop Scheduling problem with additional Resources during Setups (PFSR-S). In this problem, in addition to the standard permutation flowshop constraints, each machine requires a setup between the processing of two consecutive jobs. A number of additional and scarce resources, e.g. operators, are needed to carry out each setup. Two Mixed Integer Linear Programming formulations and an exact algorithm are proposed to solve the PFSR-S. Due to its complexity, these approaches can only solve instances of small size to optimality. Therefore, a GRASP metaheuristic is also proposed which provides solutions for much larger instances. All the methods designed for the PFSR-S in this paper are computationally tested over a benchmark of instances adapted from the literature. The results obtained show that the GRASP metaheuristic finds good quality solutions in short computational times.Juan C. Yepes-Borrero acknowledges financial support by Colfuturo under program Credito-Beca grant number 201503877 and from ElInstituto Colombiano de Credito Educativo y Estudios Tecnicos en el Exterior - ICETEX under program Pasaporte a la ciencia - Doctor-ado, Foco-reto pais 4.2.3, grant number 3568118. This research hasbeen partially supported by the Agencia Estatal de Investigacion (AEI)and the European Regional Development's fund (ERDF): PID2020-114594GB-C21; Regional Government of Andalusia: projects FEDER-US-1256951, AT 21_00032, and P18-FR-1422; Fundacion BBVA: project Netmeet Data (Ayudas Fundacion BBVA a equipos de investigacioncientifica 2019). The authors are partially supported by Agencia Valenciana de la Innovacion (AVI) under the project ireves (innovacionen vehiculos de emergencia sanitaria): una herramienta inteligente dedecision'' (No. INNACC/2021/26) partially financed with FEDER funds(interested readers can visit http://ireves.upv.es), and by the Spanish Ministry of Science and Innovation under the project OPRES-RealisticOptimization in Problems in Public Health'' (No. PID2021-124975OB-I00), partially financed with FEDER funds. Part of the authors aresupported by the Faculty of Business Administration and Managementat Universitat Politecnica de ValenciaYepes-Borrero, JC.; Perea, F.; Villa Juliá, MF.; Vallada Regalado, E. (2023). Flowshop with additional resources during setups: Mathematical models and a GRASP algorithm. Computers & Operations Research. 154. https://doi.org/10.1016/j.cor.2023.10619215

Modeling and scheduling no-idle hybrid flow shop problems

Although several papers have studied no-idle scheduling problems, they all focus on flow shops, assuming one processor at each working stage. But, companies commonly extend to hybrid flow shops by duplicating machines in parallel in stages. This paper considers the problem of scheduling no-idle hybrid flow shops. A mixed integer linear programming model is first developed to mathematically formulate the problem. Using commercial software, the model can solve small instances to optimality. Then, two metaheuristics based on variable neighborhood search and genetic algorithms are developed to solve larger instances. Using numerical experiments, the performance of the model and algorithms are evaluated.Although several papers have studied no-idle scheduling problems, they all focus on flow shops, assuming one processor at each working stage. But, companies commonly extend to hybrid flow shops by duplicating machines in parallel in stages. This paper considers the problem of scheduling no-idle hybrid flow shops. A mixed integer linear programming model is first developed to mathematically formulate the problem. Using commercial software, the model can solve small instances to optimality. Then, two metaheuristics based on variable neighborhood search and genetic algorithms are developed to solve larger instances. Using numerical experiments, the performance of the model and algorithms are evaluated

Scheduling Jobs Families with Learning Effect on the Setup

The present paper aims to address the flow-shop sequence-dependent group scheduling problem with learning effect (FSDGSLE). The objective function to be minimized is the total completion time, that is, the makespan. The workers are required to carry out manually the set-up operations on each group to be loaded on the generic machine. The operators skills improve over time due to the learning effects; therefore the set-up time of a group under learning effect decreases depending on the order the group is worked in. In order to effectively cope with the issue at hand, a mathematical model and a hybrid metaheuristic procedure integrating features from genetic algorithms (GA) have been developed. A well-known problem benchmark risen from literature, made by two-, three- and six-machine instances, has been taken as reference for assessing performances of such approach against the two most recent algorithms presented by literature on the FSDGS issue. The obtained results, also supported by a properly developed ANOVA analysis, demonstrate the superiority of the proposed hybrid metaheuristic in tackling the FSDGSLE problem under investigation

Solving a flow shop scheduling problem with missing operations in an Industry 4.0 production environment

Industry 4.0 is a modern approach that aims at enhancing the connectivity between the different stages of the production process and the requirements of consumers. This paper addresses a relevant problem for both Industry 4.0 and flow shop literature: the missing operations flow shop scheduling problem. In general, in order to reduce the computational effort required to solve flow shop scheduling problems only permutation schedules (PFS) are considered, i.e., the same job sequence is used for all the machines involved. However, considering only PFS is not a constraint that is based on the real-world conditions of the industrial environments, and it is only a simplification strategy used frequently in the literature. Moreover, non-permutation (NPFS) orderings may be used for most of the real flow shop systems, i.e., different job schedules can be used for different machines in the production line, since NPFS solutions usually outperform the PFS ones. In this work, a novel mathematical formulation to minimize total tardiness and a resolution method, which considers both PFS and (the more computationally expensive) NPFS solutions, are presented to solve the flow shop scheduling problem with missing operations. The solution approach has two stages. First, a Genetic Algorithm, which only considers PFS solutions, is applied to solve the scheduling problem. The resulting solution is then improved in the second stage by means of a Simulated Annealing algorithm that expands the search space by considering NPFS solutions. The experimental tests were performed on a set of instances considering varying proportions of missing operations, as it is usual in the Industry 4.0 production environment. The results show that NPFS solutions clearly outperform PFS solutions for this problem.Fil: Rossit, Daniel Alejandro. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Instituto de Matemática Bahía Blanca. Universidad Nacional del Sur. Departamento de Matemática. Instituto de Matemática Bahía Blanca; Argentina. Universidad Nacional del Sur. Departamento de Ingeniería; ArgentinaFil: Toncovich, Adrián Andrés. Universidad Nacional del Sur. Departamento de Ingeniería; ArgentinaFil: Rossit, Diego Gabriel. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Bahía Blanca. Instituto de Matemática Bahía Blanca. Universidad Nacional del Sur. Departamento de Matemática. Instituto de Matemática Bahía Blanca; ArgentinaFil: Nesmachnow, Sergio. Facultad de Ingeniería; Urugua

Lot Streaming in Different Types of Production Processes: A PRISMA Systematic Review

At present, any industry that wanted to be considered a vanguard must be willing to improve itself, developing innovative techniques to generate a competitive advantage against its direct competitors. Hence, many methods are employed to optimize production processes, such as Lot Streaming, which consists of partitioning the productive lots into overlapping small batches to reduce the overall operating times known as Makespan, reducing the delivery time to the final customer. This work proposes carrying out a systematic review following the PRISMA methodology to the existing literature in indexed databases that demonstrates the application of Lot Streaming in the different production systems, giving the scientific community a strong consultation tool, useful to validate the different important elements in the definition of the Makespan reduction objectives and their applicability in the industry. Two hundred papers were identified on the subject of this study. After applying a group of eligibility criteria, 63 articles were analyzed, concluding that Lot Streaming can be applied in different types of industrial processes, always keeping the main objective of reducing Makespan, becoming an excellent improvement tool, thanks to the use of different optimization algorithms, attached to the reality of each industry.This work was supported by the Universidad Tecnica de Ambato (UTA) and their Research and Development Department (DIDE) under project CONIN-P-256-2019, and SENESCYT by grants “Convocatoria Abierta 2011” and “Convocatoria Abierta 2013”

Serial-batch scheduling – the special case of laser-cutting machines

The dissertation deals with a problem in the field of short-term production planning, namely the scheduling of laser-cutting machines. The object of decision is the grouping of production orders (batching) and the sequencing of these order groups on one or more machines (scheduling). This problem is also known in the literature as "batch scheduling problem" and belongs to the class of combinatorial optimization problems due to the interdependencies between the batching and the scheduling decisions. The concepts and methods used are mainly from production planning, operations research and machine learning

Exploring the benefits of scheduling with advanced and real-time information integration in Industry 4.0: A computational study

The technological advances recently brought to the manufacturing arena (collectively known as Industry 4.0) offer huge possibilities to improve decision-making processes in the shop floor by enabling the integration of information in real-time. Among these processes, scheduling is often cited as one of the main beneficiaries, given its data-intensive and dynamic nature. However, in view of the extremely high implementation costs of Industry 4.0, these potential benefits should be properly assessed, also taking into account that there are different approaches and solution procedures that can be employed in the scheduling decision-making process, as well as several information sources (i.e. not only shop floor status data, but also data from upstream/downstream processes). In this paper, we model various decision-making scenarios in a shop floor with different degrees of uncertainty and diverse efficiency measures, and carry out a computational experience to assess how real-time and advance information can be advantageously integrated in the Industry 4.0 context. The extensive computational experiments (equivalent to 6.3 years of CPU time) show that the benefits of using real-time, integrated shop floor data and advance information heavily depend on the proper choice of both the scheduling approach and the solution procedures, and that there are scenarios where this usage is even counterproductive. The results of the paper provide some starting points for future research regarding the design of approaches and solution procedures that allow fully exploiting the technological advances of Industry 4.0 for decision-making in scheduling.Ministerio de Ciencia e Innovación PID2019-108756RB-I0Junta de Andalucía P18-FR-1149, 5835 and US-12645

Aproximações heurísticas para um problema de escalonamento do tipo flexible job-shop

Mestrado em Engenharia e Gestão IndustrialEste trabalho aborda um novo tipo de problema de escalonamento que pode ser encontrado em várias aplicações do mundo-real, principalmente na indústria transformadora. Em relação à configuração do shop floor, o problema pode ser classificado como flexible job-shop, onde os trabalhos podem ter diferentes rotas ao longo dos recursos e as suas operações têm um conjunto de recursos onde podem ser realizadas. Outras características de processamento abordadas são: datas possíveis de início, restrições de precedência (entre operações de um mesmo trabalho ou entre diferentes trabalhos), capacidade dos recursos (incluindo paragens, alterações na capacidade e capacidade infinita) e tempos de setup (que podem ser dependentes ou independentes da sequência). O objetivo é minimizar o número total de trabalhos atrasados. Para resolver o novo problema de escalonamento proposto um modelo de programação linear inteira mista é apresentado e novas abordagens heurísticas são propostas. Duas heurísticas construtivas, cinco heurísticas de melhoramento e duas metaheurísticas são propostas. As heurísticas construtivas são baseadas em regras de ordenação simples, onde as principais diferenças entre elas dizem respeito às regras de ordenação utilizadas e à forma de atribuir os recursos às operações. Os métodos são designados de job-by-job (JBJ), operation-by-operation (OBO) e resource-by-resource (RBR). Dentro das heurísticas de melhoramento, a reassign e a external exchange visam alterar a atribuição dos recursos, a internal exchange e a swap pretendem alterar a sequência de operações e a reinsert-reassign é focada em mudar, simultaneamente, ambas as partes. Algumas das heurísticas propostas são usadas em metaheurísticas, nomeadamente a greedy randomized adaptive search procedure (GRASP) e a iterated local search (ILS). Para avaliar estas abordagens, é proposto um novo conjunto de instâncias adaptadas de problemas de escalonamento gerais do tipo flexible job-shop. De todos os métodos, o que apresenta os melhores resultados é o ILS-OBO obtendo melhores valores médios de gaps em tempos médios inferiores a 3 minutos.This work addresses a new type of scheduling problem which can be found in several real-world applications, mostly in manufacturing. Regarding shop floor configuration, the problem can be classified as flexible job-shop, where jobs can have different routes passing through resources and their operations have a set of eligible resources in which they can be performed. The processing characteristics addressed are release dates, precedence constraints (either between operations of the same job or between different jobs), resources capacity (including downtimes, changes in capacity, and infinite capacity), and setup times, which can be sequence-dependent or sequence-independent. The objective is to minimise the total number of tardy jobs. To tackle the newly proposed flexible job-shop scheduling problem (FJSP), a mixed integer linear programming model (MILP) is presented and new heuristic approaches are put forward. Three constructive heuristics, five improvement heuristics, and two metaheuristics are proposed. The constructive heuristics are based on simple dispatching rules, where the main differences among them concern the used dispatching rules and the way resources are assigned. The methods are named job-by-job (JBJ), operation-by-operation (OBO) and resource-by-resource (RBR). Within improvement heuristics, reassign and external exchange aim to change the resources assignment, internal exchange and swap intend changing the operations sequence, and reinsert-reassign is focused in simultaneously changing both parts. Some of the proposed heuristics are used within metaheuristic frameworks, namely greedy randomized adaptive search procedure (GRASP) and iterative local search (ILS). In order to evaluate these approaches, a new set of benchmark instances adapted from the general FJSP is proposed. Out of all methods, the one which shows the best average results is ILS-OBO obtaining the best average gap values in average times lower than 3 minutes