Adaptive EWMA Control Charts with a Time Varying Smoothing Parameter

It is known that time-weighted charts like EWMA or CUSUM are designed to be optimal to detect a specific shift. If they are designed to detect, for instance, a very small shift, they can be inefficient to detect moderate or large shifts. In the literature, several alternatives have been proposed to circumvent this limitation, like the use of control charts with variable parameters or adaptive control charts. This paper has as main goal to propose some adaptive EWMA control charts (AEWMA) based on the assessment of a potential misadjustment, which is translated into a time-varying smoothing parameter. The resulting control charts can be seen as a smooth combination between Shewhart and EWMA control charts that can be efficient for a wide range of shifts. Markov chain procedures are established to analyze and design the proposed charts. Comparisons with other adaptive and traditional control charts show the advantages of the proposals.Acknowledgements: financial support from the Spanish Ministry of Education and Science, research project ECO2012-38442

An optimization of on-line monitoring of simple linear and polynomial quality functions

This research aims to introduce a number of contributions for enhancing the statistical performance of some of Phase II linear and polynomial profile monitoring techniques. For linear profiles the idea of variable sampling size (VSS) and variable sampling interval (VSI) have been extended from multivariate control charts to the profile monitoring framework to enhance the power of the traditional T^2 chart in detecting shifts in linear quality models. Finding the optimal settings of the proposed schemes has been formulated as an optimization problem solved by using a Genetic Approach (GA). Here the average time to signal (ATS) and the average run length (ARL) are regarded as the objective functions, and ATS and ARL approximations, based on Markov Chain Principals, are extended and modified to capture the special structure of the profile monitoring. Furthermore,the performances of the proposed control schemes are compared with their fixed sampling counterparts for different shift levels in the parameters. The extensive comparison studies reveal the potentials of the proposed schemes in enhancing the performance of T^2 control chart when a process yields a simple linear profile. For polynomial profiles, where the linear regression model is not sufficient, the relationship between the parameters of the original and orthogonal polynomial quality profiles is considered and utilized to enhance the power of the orthogonal polynomial method (EWMA4). The problem of finding the optimal set of explanatory variable minimizing the average run length is described by a mathematical model and solved using the Genetic Approach. In the case that the shift in the second or the third parameter is the only shift of interest, the simulation results show a significant reduction in the mean of the run length distribution of the EWMA4 technique

Multivariate Statistical Process Control Charts: An Overview

In this paper we discuss the basic procedures for the implementation of multivariate statistical process control via control charting. Furthermore, we review multivariate extensions for all kinds of univariate control charts, such as multivariate Shewhart-type control charts, multivariate CUSUM control charts and multivariate EWMA control charts. In addition, we review unique procedures for the construction of multivariate control charts, based on multivariate statistical techniques such as principal components analysis (PCA) and partial lest squares (PLS). Finally, we describe the most significant methods for the interpretation of an out-of-control signal.quality control, process control, multivariate statistical process control, Hotelling's T-square, CUSUM, EWMA, PCA, PLS

Monitoring variance by EWMA charts with time varying smoothing parameter

Memory charts like EWMA-S² or CUSUM-S² can be designed to be optimal to detect a specific shift in the process variance. However, this feature could be a serious inconvenience since, for instance, if the charts are designed to detect small shift, then, they can be inefficient to detect moderate or large shifts. In the literature, several alternatives have been proposed to overcome this limitation, like the use of control charts with variable parameters or adaptive control charts. This paper proposes new adaptive EWMA control charts for the dispersion (AEWMA-S²) based on a timevarying smoothing parameter that takes into account the potential misadjustment in the process variance. The obtained control charts can be interpreted as a combination of EWMA control charts designed to be efficient for different shift values. Markov chain procedures are established to analyse and design the proposed charts. Comparisons with other adaptive and traditional control charts show the advantages of the proposals

Method of lines and runge-kutta method in solving partial differential equation for heat equation

Solving the differential equation for Newton’s cooling law mostly consists of several fragments formed during a long time to solve the equation. However, the stiff type problems seem cannot be solved efficiently via some of these methods. This research will try to overcome such problems and compare results from two classes of numerical methods for heat equation problems. The heat or diffusion equation, an example of parabolic equations, is classified into Partial Differential Equations. Two classes of numerical methods which are Method of Lines and Runge-Kutta will be performed and discussed. The development, analysis and implementation have been made using the Matlab language, which the graphs exhibited to highlight the accuracy and efficiency of the numerical methods. From the solution of the equations, it showed that better accuracy is achieved through the new combined method by Method of Lines and Runge-Kutta method

Economic Design of X-bar Control Chart Using Gravitational Search Algorithm

Control chart is a major and one of most widely used statistical process control (SPC) tools. It is used to statistically monitor the process through sampling inspection. Control chart tells us when to allow the process to continue or avoid unnecessary adjustments with machine and when to take the corrective action. On to same problem either on the material side or from the operator side it is quite possible that either targeted value X-bar has changed or process dispersion has changed. These changes must be reflected on the control chart so that the corrective action can be taken. The use of control chart requires selection of three parameters namely sample size n, sampling interval h, and width of control limits k for the chart. Duncan developed a loss cost function for X-bar control chart with single assignable cause. The function has to be optimized using metaheuristic optimization technique. In the present project, the economic design of the X-bar control chart using Gravitational Search Algorithm (GSA) has been developed MATLAB software to determine the three parameters i.e. n , h and k such that the expected total cost per hour is minimized. The results obtained are found to be better than that reported in literature

Mixed control charts using EWMA Statistics

In this paper, two mixed control charts are designed for process monitoring when the quality characteristic of interest follows a normal distribution. The mixed control chart starts with monitoring the number of non-conforming items but switches to monitoring using exponentially weighted moving average (EWMA) statistic or hybrid EWMA statistic when the decision is indeterminate with the attribute data. The average run lengths are calculated to evaluate the performance of the proposed control charts according to the mean shift. The performance of both control charts is compared with each other and with the existing control chart. Simulation study is given to demonstrate the efficiency of the proposed control charts.1150Ysciescopu

Economic Design of X-bar Control Chart Using Gravitational Search Algorithm

Control chart is a major and one of most widely used statistical process control (SPC) tools. It is used to statistically monitor the process through sampling inspection. Control chart tells us when to allow the process to continue or avoid unnecessary adjustments with machine and when to take the corrective action. On to same problem either on the material side or from the operator side it is quite possible that either targeted value X-bar has changed or process dispersion has changed. These changes must be reflected on the control chart so that the corrective action can be taken. The use of control chart requires selection of three parameters namely sample size n, sampling interval h, and width of control limits k for the chart. Duncan developed a loss cost function for X-bar control chart with single assignable cause. The function has to be optimized using metaheuristic optimization technique. In the present project, the economic design of the X-bar control chart using Gravitational Search Algorithm (GSA) has been developed MATLAB software to determine the three parameters i.e. n , h and k such that the expected total cost per hour is minimized. The results obtained are found to be better than that reported in literature