Automated Debugging Methodology for FPGA-based Systems

Electronic devices make up a vital part of our lives. These are seen from mobiles, laptops, computers, home automation, etc. to name a few. The modern designs constitute billions of transistors. However, with this evolution, ensuring that the devices fulfill the designer’s expectation under variable conditions has also become a great challenge. This requires a lot of design time and effort. Whenever an error is encountered, the process is re-started. Hence, it is desired to minimize the number of spins required to achieve an error-free product, as each spin results in loss of time and effort. Software-based simulation systems present the main technique to ensure the verification of the design before fabrication. However, few design errors (bugs) are likely to escape the simulation process. Such bugs subsequently appear during the post-silicon phase. Finding such bugs is time-consuming due to inherent invisibility of the hardware. Instead of software simulation of the design in the pre-silicon phase, post-silicon techniques permit the designers to verify the functionality through the physical implementations of the design. The main benefit of the methodology is that the implemented design in the post-silicon phase runs many order-of-magnitude faster than its counterpart in pre-silicon. This allows the designers to validate their design more exhaustively. This thesis presents five main contributions to enable a fast and automated debugging solution for reconfigurable hardware. During the research work, we used an obstacle avoidance system for robotic vehicles as a use case to illustrate how to apply the proposed debugging solution in practical environments. The first contribution presents a debugging system capable of providing a lossless trace of debugging data which permits a cycle-accurate replay. This methodology ensures capturing permanent as well as intermittent errors in the implemented design. The contribution also describes a solution to enhance hardware observability. It is proposed to utilize processor-configurable concentration networks, employ debug data compression to transmit the data more efficiently, and partially reconfiguring the debugging system at run-time to save the time required for design re-compilation as well as preserve the timing closure. The second contribution presents a solution for communication-centric designs. Furthermore, solutions for designs with multi-clock domains are also discussed. The third contribution presents a priority-based signal selection methodology to identify the signals which can be more helpful during the debugging process. A connectivity generation tool is also presented which can map the identified signals to the debugging system. The fourth contribution presents an automated error detection solution which can help in capturing the permanent as well as intermittent errors without continuous monitoring of debugging data. The proposed solution works for designs even in the absence of golden reference. The fifth contribution proposes to use artificial intelligence for post-silicon debugging. We presented a novel idea of using a recurrent neural network for debugging when a golden reference is present for training the network. Furthermore, the idea was also extended to designs where golden reference is not present

SoC regression strategy developement

Abstract. The objective of the verifcation process of hardware is ensuring that the design does not contain any functional errors. Verifying the correct functionality of a large System-on-Chip (SoC) is a co-design process that is performed by running immature software on immature hardware. Among the key objectives is to ensure the completion of the design before proceeding to fabrication. Verification is performed using a mix of software simulations that imitate the hardware functions and emulations executed on reconfigurable hardware. Both techniques are time-consuming, the software running perhaps at a billionth and the emulation at thousands of times slower than the targeted system. A good verification strategy reduces the time to market without compromising the testing coverage. This thesis compares regression verification strategies for a large SoC project. These include different techniques of test case selection, test case prioritization that have been researched in software projects. There is no single strategy that performs well in SoC throughout the whole development cycle. In the early stages of development time based test case prioritization provides the fastest convergence. Later history based test case prioritization and risk based test case selection gave a good balance between coverage, error detection, execution time, and foundations to predict the time to completion

A Modular Approach to Adaptive Reactive Streaming Systems

The latest generations of FPGA devices offer large resource counts that provide the headroom to implement large-scale and complex systems. However, there are increasing challenges for the designer, not just because of pure size and complexity, but also in harnessing effectively the flexibility and programmability of the FPGA. A central issue is the need to integrate modules from diverse sources to promote modular design and reuse. Further, the capability to perform dynamic partial reconfiguration (DPR) of FPGA devices means that implemented systems can be made reconfigurable, allowing components to be changed during operation. However, use of DPR typically requires low-level planning of the system implementation, adding to the design challenge. This dissertation presents ReShape: a high-level approach for designing systems by interconnecting modules, which gives a ‘plug and play’ look and feel to the designer, is supported by tools that carry out implementation and verification functions, and is carried through to support system reconfiguration during operation. The emphasis is on the inter-module connections and abstracting the communication patterns that are typical between modules – for example, the streaming of data that is common in many FPGA-based systems, or the reading and writing of data to and from memory modules. ShapeUp is also presented as the static precursor to ReShape. In both, the details of wiring and signaling are hidden from view, via metadata associated with individual modules. ReShape allows system reconfiguration at the module level, by supporting type checking of replacement modules and by managing the overall system implementation, via metadata associated with its FPGA floorplan. The methodology and tools have been implemented in a prototype for a broad domain-specific setting – networking systems – and have been validated on real telecommunications design projects

Dependable Embedded Systems

This Open Access book introduces readers to many new techniques for enhancing and optimizing reliability in embedded systems, which have emerged particularly within the last five years. This book introduces the most prominent reliability concerns from today’s points of view and roughly recapitulates the progress in the community so far. Unlike other books that focus on a single abstraction level such circuit level or system level alone, the focus of this book is to deal with the different reliability challenges across different levels starting from the physical level all the way to the system level (cross-layer approaches). The book aims at demonstrating how new hardware/software co-design solution can be proposed to ef-fectively mitigate reliability degradation such as transistor aging, processor variation, temperature effects, soft errors, etc. Provides readers with latest insights into novel, cross-layer methods and models with respect to dependability of embedded systems; Describes cross-layer approaches that can leverage reliability through techniques that are pro-actively designed with respect to techniques at other layers; Explains run-time adaptation and concepts/means of self-organization, in order to achieve error resiliency in complex, future many core systems

Degradation in FPGAs: Monitoring, Modeling and Mitigation

This dissertation targets the transistor aging degradation as well as the associated thermal challenges in FPGAs (since there is an exponential relation between aging and chip temperature). The main objectives are to perform experimentation, analysis and device-level model abstraction for modeling the degradation in FPGAs, then to monitor the FPGA to keep track of aging rates and ultimately to propose an aging-aware FPGA design flow to mitigate the aging

Fault-tolerant satellite computing with modern semiconductors

Miniaturized satellites enable a variety space missions which were in the past infeasible, impractical or uneconomical with traditionally-designed heavier spacecraft. Especially CubeSats can be launched and manufactured rapidly at low cost from commercial components, even in academic environments. However, due to their low reliability and brief lifetime, they are usually not considered suitable for life- and safety-critical services, complex multi-phased solar-system-exploration missions, and missions with a longer duration. Commercial electronics are key to satellite miniaturization, but also responsible for their low reliability: Until 2019, there existed no reliable or fault-tolerant computer architectures suitable for very small satellites. To overcome this deficit, a novel on-board-computer architecture is described in this thesis.Robustness is assured without resorting to radiation hardening, but through software measures implemented within a robust-by-design multiprocessor-system-on-chip. This fault-tolerant architecture is component-wise simple and can dynamically adapt to changing performance requirements throughout a mission. It can support graceful aging by exploiting FPGA-reconfiguration and mixed-criticality.  Experimentally, we achieve 1.94W power consumption at 300Mhz with a Xilinx Kintex Ultrascale+ proof-of-concept, which is well within the powerbudget range of current 2U CubeSats. To our knowledge, this is the first COTS-based, reproducible on-board-computer architecture that can offer strong fault coverage even for small CubeSats.European Space AgencyComputer Systems, Imagery and Medi

Cost-Efficient Soft-Error Resiliency for ASIP-based Embedded Systems

Recent decades have witnessed the rapid growth of embedded systems. At present, embedded systems are widely applied in a broad range of critical applications including automotive electronics, telecommunication, healthcare, industrial electronics, consumer electronics military and aerospace. Human society will continue to be greatly transformed by the pervasive deployment of embedded systems. Consequently, substantial amount of efforts from both industry and academic communities have contributed to the research and development of embedded systems. Application-specific instruction-set processor (ASIP) is one of the key advances in embedded processor technology, and a crucial component in some embedded systems. Soft errors have been directly observed since the 1970s. As devices scale, the exponential increase in the integration of computing systems occurs, which leads to correspondingly decrease in the reliability of computing systems. Today, major research forums state that soft errors are one of the major design technology challenges at and beyond the 22 nm technology node. Therefore, a large number of soft-error solutions, including error detection and recovery, have been proposed from differing perspectives. Nonetheless, most of the existing solutions are designed for general or high-performance systems which are different to embedded systems. For embedded systems, the soft-error solutions must be cost-efficient, which requires the tailoring of the processor architecture with respect to the feature of the target application. This thesis embodies a series of explorations for cost-efficient soft-error solutions for ASIP-based embedded systems. In this exploration, five major solutions are proposed. The first proposed solution realizes checkpoint recovery in ASIPs. By generating customized instructions, ASIP-implemented checkpoint recovery can perform at a finer granularity than what was previously possible. The fault-free performance overhead of this solution is only 1.45% on average. The recovery delay is only 62 cycles at the worst case. The area and leakage power overheads are 44.4% and 45.6% on average. The second solution explores utilizing two primitive error recovery techniques jointly. This solution includes three application-specific optimization methodologies. This solution generates the optimized error-resilient ASIPs, based on the characteristics of primitive error recovery techniques, static reliability analysis and design constraints. The resultant ASIP can be configured to perform at runtime according to the optimized recovery scheme. This solution can strategically enhance cost-efficiency for error recovery. In order to guarantee cost-efficiency in unpredictable runtime situations, the third solution explores runtime adaptation for error recovery. This solution aims to budget and adapt the error recovery operations, so as to spend the resources intelligently and to tolerate adverse influences of runtime variations. The resultant ASIP can make runtime decisions to determine the activation of spatial and temporal redundancies, according to the runtime situations. At the best case, this solution can achieve almost 50x reliability gain over the state of the art solutions. Given the increasing demand for multi-core computing systems, the last two proposed solutions target error recovery in multi-core ASIPs. The first solution of these two explores ASIP-implemented fine-grained process migration. This solution is a key infrastructure, which allows cost-efficient task management, for realizing cost-efficient soft-error recovery in multi-core ASIPs. The average time cost is only 289 machine cycles to perform process migration. The last solution explores using dynamic and adaptive mapping to assign heterogeneous recovery operations to the tasks in the multi-core context. This solution allows each individual ASIP-based processing core to dynamically adapt its specific error recovery functionality according to the corresponding task's characteristics, in terms of soft error vulnerability and execution time deadline. This solution can significantly improve the reliability of the system by almost two times, with graceful constraint penalty, in comparison to the state-of-the-art counterparts

Null convention logic circuits for asynchronous computer architecture

For most of its history, computer architecture has been able to benefit from a rapid scaling in semiconductor technology, resulting in continuous improvements to CPU design. During that period, synchronous logic has dominated because of its inherent ease of design and abundant tools. However, with the scaling of semiconductor processes into deep sub-micron and then to nano-scale dimensions, computer architecture is hitting a number of roadblocks such as high power and increased process variability. Asynchronous techniques can potentially offer many advantages compared to conventional synchronous design, including average case vs. worse case performance, robustness in the face of process and operating point variability and the ready availability of high performance, fine grained pipeline architectures. Of the many alternative approaches to asynchronous design, Null Convention Logic (NCL) has the advantage that its quasi delay-insensitive behavior makes it relatively easy to set up complex circuits without the need for exhaustive timing analysis. This thesis examines the characteristics of an NCL based asynchronous RISC-V CPU and analyses the problems with applying NCL to CPU design. While a number of university and industry groups have previously developed small 8-bit microprocessor architectures using NCL techniques, it is still unclear whether these offer any real advantages over conventional synchronous design. A key objective of this work has been to analyse the impact of larger word widths and more complex architectures on NCL CPU implementations. The research commenced by re-evaluating existing techniques for implementing NCL on programmable devices such as FPGAs. The little work that has been undertaken previously on FPGA implementations of asynchronous logic has been inconclusive and seems to indicate that asynchronous systems cannot be easily implemented in these devices. However, most of this work related to an alternative technique called bundled data, which is not well suited to FPGA implementation because of the difficulty in controlling and matching delays in a 'bundle' of signals. On the other hand, this thesis clearly shows that such applications are not only possible with NCL, but there are some distinct advantages in being able to prototype complex asynchronous systems in a field-programmable technology such as the FPGA. A large part of the value of NCL derives from its architectural level behavior, inherent pipelining, and optimization opportunities such as the merging of register and combina- tional logic functions. In this work, a number of NCL multiplier architectures have been analyzed to reveal the performance trade-offs between various non-pipelined, 1D and 2D organizations. Two-dimensional pipelining can easily be applied to regular architectures such as array multipliers in a way that is both high performance and area-efficient. It was found that the performance of 2D pipelining for small networks such as multipliers is around 260% faster than the equivalent non-pipelined design. However, the design uses 265% more transistors so the methodology is mainly of benefit where performance is strongly favored over area. A pipelined 32bit x 32bit signed Baugh-Wooley multiplier with Wallace-Tree Carry Save Adders (CSA), which is representative of a real design used for CPUs and DSPs, was used to further explore this concept as it is faster and has fewer pipeline stages compared to the normal array multiplier using Ripple-Carry adders (RCA). It was found that 1D pipelining with ripple-carry chains is an efficient implementation option but becomes less so for larger multipliers, due to the completion logic for which the delay time depends largely on the number of bits involved in the completion network. The average-case performance of ripple-carry adders was explored using random input vectors and it was observed that it offers little advantage on the smaller multiplier blocks, but this particular timing characteristic of asynchronous design styles be- comes increasingly more important as word size grows. Finally, this research has resulted in the development of the first 32-Bit asynchronous RISC-V CPU core. Called the Redback RISC, the architecture is a structure of pipeline rings composed of computational oscillations linked with flow completeness relationships. It has been written using NELL, a commercial description/synthesis tool that outputs standard Verilog. The Redback has been analysed and compared to two approximately equivalent industry standard 32-Bit synchronous RISC-V cores (PicoRV32 and Rocket) that are already fabricated and used in industry. While the NCL implementation is larger than both commercial cores it has similar performance and lower power compared to the PicoRV32. The implementation results were also compared against an existing NCL design tool flow (UNCLE), which showed how much the results of these implementation strategies differ. The Redback RISC has achieved similar level of throughput and 43% better power and 34% better energy compared to one of the synchronous cores with the same benchmark test and test condition such as input sup- ply voltage. However, it was shown that area is the biggest drawback for NCL CPU design. The core is roughly 2.5× larger than synchronous designs. On the other hand its area is still 2.9× smaller than previous designs using UNCLE tools. The area penalty is largely due to the unavoidable translation into a dual-rail topology when using the standard NCL cell library

Cross-Layer Pathfinding for Off-Chip Interconnects

Off-chip interconnects for integrated circuits (ICs) today induce a diverse design space, spanning many different applications that require transmission of data at various bandwidths, latencies and link lengths. Off-chip interconnect design solutions are also variously sensitive to system performance, power and cost metrics, while also having a strong impact on these metrics. The costs associated with off-chip interconnects include die area, package (PKG) and printed circuit board (PCB) area, technology and bill of materials (BOM). Choices made regarding off-chip interconnects are fundamental to product definition, architecture, design implementation and technology enablement. Given their cross-layer impact, it is imperative that a cross-layer approach be employed to architect and analyze off-chip interconnects up front, so that a top-down design flow can comprehend the cross-layer impacts and correctly assess the system performance, power and cost tradeoffs for off-chip interconnects. Chip architects are not exposed to all the tradeoffs at the physical and circuit implementation or technology layers, and often lack the tools to accurately assess off-chip interconnects. Furthermore, the collaterals needed for a detailed analysis are often lacking when the chip is architected; these include circuit design and layout, PKG and PCB layout, and physical floorplan and implementation. To address the need for a framework that enables architects to assess the system-level impact of off-chip interconnects, this thesis presents power-area-timing (PAT) models for off-chip interconnects, optimization and planning tools with the appropriate abstraction using these PAT models, and die/PKG/PCB co-design methods that help expose the off-chip interconnect cross-layer metrics to the die/PKG/PCB design flows. Together, these models, tools and methods enable cross-layer optimization that allows for a top-down definition and exploration of the design space and helps converge on the correct off-chip interconnect implementation and technology choice. The tools presented cover off-chip memory interfaces for mobile and server products, silicon photonic interfaces, 2.5D silicon interposers and 3D through-silicon vias (TSVs). The goal of the cross-layer framework is to assess the key metrics of the interconnect (such as timing, latency, active/idle/sleep power, and area/cost) at an appropriate level of abstraction by being able to do this across layers of the design flow. In additional to signal interconnect, this thesis also explores the need for such cross-layer pathfinding for power distribution networks (PDN), where the system-on-chip (SoC) floorplan and pinmap must be optimized before the collateral layouts for PDN analysis are ready. Altogether, the developed cross-layer pathfinding methodology for off-chip interconnects enables more rapid and thorough exploration of a vast design space of off-chip parallel and serial links, inter-die and inter-chiplet links and silicon photonics. Such exploration will pave the way for off-chip interconnect technology enablement that is optimized for system needs. The basis of the framework can be extended to cover other interconnect technology as well, since it fundamentally relates to system-level metrics that are common to all off-chip interconnects

Soft Error Analysis and Mitigation at High Abstraction Levels

Radiation-induced soft errors, as one of the major reliability challenges in future technology nodes, have to be carefully taken into consideration in the design space exploration. This thesis presents several novel and efficient techniques for soft error evaluation and mitigation at high abstract levels, i.e. from register transfer level up to behavioral algorithmic level. The effectiveness of proposed techniques is demonstrated with extensive synthesis experiments