Using Fine Grain Approaches for highly reliable Design of FPGA-based Systems in Space

Nowadays using SRAM based FPGAs in space missions is increasingly considered due to their flexibility and reprogrammability. A challenge is the devices sensitivity to radiation effects that increased with modern architectures due to smaller CMOS structures. This work proposes fault tolerance methodologies, that are based on a fine grain view to modern reconfigurable architectures. The focus is on SEU mitigation challenges in SRAM based FPGAs which can result in crucial situations

Insights into the Mind of a Trojan Designer: The Challenge to Integrate a Trojan into the Bitstream

The threat of inserting hardware Trojans during the design, production, or in-field poses a danger for integrated circuits in real-world applications. A particular critical case of hardware Trojans is the malicious manipulation of third-party FPGA configurations. In addition to attack vectors during the design process, FPGAs can be infiltrated in a non-invasive manner after shipment through alterations of the bitstream. First, we present an improved methodology for bitstream file format reversing. Second, we introduce a novel idea for Trojan insertion

OLT(RE)2: an On-Line on-demand Testing approach for permanent Radiation Effects in REconfigurable systems

Reconfigurable systems gained great interest in a wide range of application fields, including aerospace, where electronic devices are exposed to a very harsh working environment. Commercial SRAM-based FPGA devices represent an extremely interesting hardware platform for this kind of systems since they combine low cost with the possibility to utilize state-of-the-art processing power as well as the flexibility of reconfigurable hardware. In this paper we present OLT(RE)2: an on-line on-demand approach to test permanent faults induced by radiation in reconfigurable systems used in space missions. The proposed approach relies on a test circuit and on custom place-and-route algorithms. OLT(RE)2 exploits partial dynamic reconfigurability offered by today’s SRAM-based FPGAs to place the test circuits at run-time. The goal of OLT(RE)2 is to test unprogrammed areas of the FPGA before using them, thus preventing functional modules of the reconfigurable system to be placed on areas with faulty resources. Experimental results have shown that (i) it is possible to generate, place and route the test circuits needed to detect on average more than 99 % of the physical wires and on average about 97 % of the programmable interconnection points of an arbitrary large region of the FPGA in a reasonable time and that (ii) it is possible to download and run the whole test suite on the target device without interfering with the normal functioning of the system

Sustainable Fault-handling Of Reconfigurable Logic Using Throughput-driven Assessment

A sustainable Evolvable Hardware (EH) system is developed for SRAM-based reconfigurable Field Programmable Gate Arrays (FPGAs) using outlier detection and group testing-based assessment principles. The fault diagnosis methods presented herein leverage throughput-driven, relative fitness assessment to maintain resource viability autonomously. Group testing-based techniques are developed for adaptive input-driven fault isolation in FPGAs, without the need for exhaustive testing or coding-based evaluation. The techniques maintain the device operational, and when possible generate validated outputs throughout the repair process. Adaptive fault isolation methods based on discrepancy-enabled pair-wise comparisons are developed. By observing the discrepancy characteristics of multiple Concurrent Error Detection (CED) configurations, a method for robust detection of faults is developed based on pairwise parallel evaluation using Discrepancy Mirror logic. The results from the analytical FPGA model are demonstrated via a self-healing, self-organizing evolvable hardware system. Reconfigurability of the SRAM-based FPGA is leveraged to identify logic resource faults which are successively excluded by group testing using alternate device configurations. This simplifies the system architect\u27s role to definition of functionality using a high-level Hardware Description Language (HDL) and system-level performance versus availability operating point. System availability, throughput, and mean time to isolate faults are monitored and maintained using an Observer-Controller model. Results are demonstrated using a Data Encryption Standard (DES) core that occupies approximately 305 FPGA slices on a Xilinx Virtex-II Pro FPGA. With a single simulated stuck-at-fault, the system identifies a completely validated replacement configuration within three to five positive tests. The approach demonstrates a readily-implemented yet robust organic hardware application framework featuring a high degree of autonomous self-control

An Error-Detection and Self-Repairing Method for Dynamically and Partially Reconfigurable Systems

Reconfigurable systems are gaining an increasing interest in the domain of safety-critical applications, for example in the space and avionic domains. In fact, the capability of reconfiguring the system during run-time execution and the high computational power of modern Field Programmable Gate Arrays (FPGAs) make these devices suitable for intensive data processing tasks. Moreover, such systems must also guarantee the abilities of self-awareness, self-diagnosis and self-repair in order to cope with errors due to the harsh conditions typically existing in some environments. In this paper we propose a selfrepairing method for partially and dynamically reconfigurable systems applied at a fine-grain granularity level. Our method is able to detect, correct and recover errors using the run-time capabilities offered by modern SRAM-based FPGAs. Fault injection campaigns have been executed on a dynamically reconfigurable system embedding a number of benchmark circuits. Experimental results demonstrate that our method achieves full detection of single and multiple errors, while significantly improving the system availability with respect to traditional error detection and correction methods

Optimizing Scrubbing by Netlist Analysis for FPGA Configuration Bit Classification and Floorplanning

Existing scrubbing techniques for SEU mitigation on FPGAs do not guarantee an error-free operation after SEU recovering if the affected configuration bits do belong to feedback loops of the implemented circuits. In this paper, we a) provide a netlist-based circuit analysis technique to distinguish so-called critical configuration bits from essential bits in order to identify configuration bits which will need also state-restoring actions after a recovered SEU and which not. Furthermore, b) an alternative classification approach using fault injection is developed in order to compare both classification techniques. Moreover, c) we will propose a floorplanning approach for reducing the effective number of scrubbed frames and d), experimental results will give evidence that our optimization methodology not only allows to detect errors earlier but also to minimize the Mean-Time-To-Repair (MTTR) of a circuit considerably. In particular, we show that by using our approach, the MTTR for datapath-intensive circuits can be reduced by up to 48.5% in comparison to standard approaches

Run-time reconfigurable, fault-tolerant FPGA systems for space applications

Cozzi D. Run-time reconfigurable, fault-tolerant FPGA systems for space applications. Bielefeld: Universität Bielefeld; 2016.The aim of this thesis is to investigate the use of Dynamic Partial Reconfiguration (DPR) on Commercial Off-the-Shelf (COTS) FPGAs in space applications. Reconfigurable systems gained interest in a wide range of application fields, including aerospace, where electronic devices are exposed to a harsh working environment. COTS SRAM-based FPGA devices represent an interesting hardware platform for this kind of systems since they combine low cost with the possibility to utilize state-of-the-art processing power as well as the flexibility of reconfigurable hardware. FPGA architectures have high computational power and thanks to their ability to be reconfigured at run-time, they became interesting candidates for payload processing in space applications. The presented Dynamic Reconfigurable Processing Module (DRPM) has been developed to investigate the use of the DPR approach for satellite payload processing. This scalable platform combines dynamically reconfigurable FPGAs with the required avionic interfaces (e.g., SpaceWire, MIL-STD-1553B, and SpaceFibre). In particular, a novel communication interface has been developed, the Heterogeneous Multi Processor Communication Interface (HMPCI), which allows inter-process communication with small latency and low memory footprint. Current synthesis tools do not support fully the DPR capabilities of FPGAs. Therefore, this thesis introduces INDRA 2.0: an INtegrated Design flow for Reconfigurable Architectures. The key part of INDRA 2.0 is DHHarMa: a Design flow for Homogeneous Hard Macros, which generates homogeneous hard macros for Xilinx FPGAs starting from a high-level description (e.g., VHDL). In particular, the homogeneous DHHarMa router is explained in detail, providing novel terminologies and algorithms, which have enabled the generation of homogeneous routed designs. Results have been shown that Design flow for Homogeneous Hard Macros (DHHarMa) can route homogeneously a communication infrastructure utilizing just between 1% and 31% more resources than the Xilinx router, which cannot provide a homogeneous solution. Furthermore, the permanent faults that can occur on FPGAs have been investigated. This thesis presents OLT(RE)2: an on-line on-demand approach to testing permanent faults induced by radiation in reconfigurable systems used in space missions. The proposed approach relies on a test circuit and custom placer and router. OLT(RE)2 exploits DPR to place the test circuits at run-time. Its goal is to test unprogrammed areas of the FPGA before using them. Experimental results of OLT(RE)2 have shown that is possible to generate, place, and route the test circuits needed to detect on average more than 99 % of the physical wires and on average about 97 % of the programmable interconnection points of a large arbitrary region of the FPGA in a reasonable time. Moreover, the test can be run on the target device without interfering the functional behavior of the system

Adaptive reconfigurable voting for enhanced reliability in medium-grained fault tolerant architectures

The impact of SRAM-based FPGAs is constantly growing in aerospace industry despite the fact that their volatile configuration memory is highly susceptible to radiation effects. Therefore, strong fault-handling mechanisms have to be developed in order to protect the design and make it capable of fighting against both soft and permanent errors. In this paper, a fully reconfigurable medium-grained triple modular redundancy (TMR) architecture which forms part of a runtime adaptive on-board processor (OBP) is presented. Fault mitigation is extended to the voting mechanism by applying our reconfiguration methodology not only to domain replicas but also to the voter itself. The proposed approach takes advantage of adaptive configuration placement and modular property of the OBP, thus allowing on-line creation of different medium-grained TMRs and selection of their granularity level. Consequently, we are able to narrow down the fault-affected area thus making the error recovery process faster and less power consuming. The conventional hardware based voting is supported by the ICAP-based one in order to additionally strengthen the reconfigurable intermediate voting. In addition, the implementation methodology ensures using only one memory footprint for all voters and their voting adaptations thus saving storing resources in expensive rad-hard memories

Evaluation of advanced techniques for structural FPGA self-test

This thesis presents a comprehensive test generation framework for FPGA logic elements and interconnects. It is based on and extends the current state-of-the-art. The purpose of FPGA testing in this work is to achieve reliable reconfiguration for a FPGA-based runtime reconfigurable system. A pre-configuration test is performed on a portion of the FPGA before it is reconfigured as part of the system to ensure that the FPGA fabric is fault-free. The implementation platform is the Xilinx Virtex-5 FPGA family. Existing literature in FPGA testing is evaluated and reviewed thoroughly. The various approaches are compared against one another qualitatively and the approach most suitable to the target platform is chosen. The array testing method is employed in testing the FPGA logic for its low hardware overhead and optimal test time. All tests are additionally pipelined to reduce test application time and use a high test clock frequency. A hybrid fault model including both structural and functional faults is assumed. An algorithm for the optimization of the number of required FPGA test configurations is developed and implemented in Java using a pseudo-random set-covering heuristic. Optimal solutions are obtained for Virtex-5 logic slices. The algorithm effort is parameterizable with the number of loop iterations each of which take approximately one second for a Virtex-5 sliceL circuit. A flexible test architecture for interconnects is developed. Arbitrary wire types can be tested in the same test configuration with no hardware overhead. Furthermore, a routing algorithm is integrated with the test template generation to select the wires under test and route them appropriately. Nine test configurations are required to achieve full test coverage for the FPGA logic. For interconnect testing, a local router-based on depth-first graph traversal is implemented in Java as the basis for creating systematic interconnect test templates. Pent wire testing is additionally implemented as a proof of concept. The test clock frequency for all tests exceeds 170 MHz and the hardware overhead is always lower than seven CLBs. All implemented tests are parameterizable such that they can be applied to any portion of the FPGA regardless of size or position

Just-in-time Hardware generation for abstracted reconfigurable computing

This thesis addresses the use of reconfigurable hardware in computing platforms, in order to harness the performance benefits of dedicated hardware whilst maintaining the flexibility associated with software. Although the reconfigurable computing concept is not new, the low level nature of the supporting tools normally used, together with the consequent limited level of abstraction and resultant lack of backwards compatibility, has prevented the widespread adoption of this technology. In addition, bandwidth and architectural limitations, have seriously constrained the potential improvements in performance. A review of existing approaches and tools flows is conducted to highlight the current problems being faced in this field. The objective of the work presented in this thesis is to introduce a radically new approach to reconfigurable computing tool flows. The runtime based tool flow introduces complete abstraction between the application developer and the underlying hardware. This new technique eliminates the ease of use and backwards compatibility issues that have plagued the reconfigurable computing concept, and could pave the way for viable mainstream reconfigurable computing platforms. An easy to use, cycle accurate behavioural modelling system is also presented, which was used extensively during the early exploration of new concepts and architectures. Some performance improvements produced by the new reconfigurable computing tool flow, when applied to both a MIPS based embedded platform, and the Cray XDl, are also presented. These results are then analyzed and the hardware and software factors affecting the performance increases that were obtained are discussed, together with potential techniques that could be used to further increase the performance of the system. Lastly a heterogenous computing concept is proposed, in which, a computer system, containing multiple types of computational resource is envisaged, each having their own strengths and weaknesses (e.g. DSPs, CPUs, FPGAs). A revolutionary new method of fully exploiting the potential of such a system, whilst maintaining scalability, backwards compatibility, and ease of use is also presented