A Review and Analysis of Automatic Optical Inspection and Quality Monitoring Methods in Electronics Industry

Electronics industry is one of the fastest evolving, innovative, and most competitive industries. In order to meet the high consumption demands on electronics components, quality standards of the products must be well-maintained. Automatic optical inspection (AOI) is one of the non-destructive techniques used in quality inspection of various products. This technique is considered robust and can replace human inspectors who are subjected to dull and fatigue in performing inspection tasks. A fully automated optical inspection system consists of hardware and software setups. Hardware setup include image sensor and illumination settings and is responsible to acquire the digital image, while the software part implements an inspection algorithm to extract the features of the acquired images and classify them into defected and non-defected based on the user requirements. A sorting mechanism can be used to separate the defective products from the good ones. This article provides a comprehensive review of the various AOI systems used in electronics, micro-electronics, and opto-electronics industries. In this review the defects of the commonly inspected electronic components, such as semiconductor wafers, flat panel displays, printed circuit boards and light emitting diodes, are first explained. Hardware setups used in acquiring images are then discussed in terms of the camera and lighting source selection and configuration. The inspection algorithms used for detecting the defects in the electronic components are discussed in terms of the preprocessing, feature extraction and classification tools used for this purpose. Recent articles that used deep learning algorithms are also reviewed. The article concludes by highlighting the current trends and possible future research directions.Framework of the IQONIC Project; European Union’s Horizon 2020 Research and Innovation Program

Advanced Process Monitoring for Industry 4.0

This book reports recent advances on Process Monitoring (PM) to cope with the many challenges raised by the new production systems, sensors and “extreme data” conditions that emerged with Industry 4.0. Concepts such as digital-twins and deep learning are brought to the PM arena, pushing forward the capabilities of existing methodologies to handle more complex scenarios. The evolution of classical paradigms such as Latent Variable modeling, Six Sigma and FMEA are also covered. Applications span a wide range of domains such as microelectronics, semiconductors, chemicals, materials, agriculture, as well as the monitoring of rotating equipment, combustion systems and membrane separation processes

Pattern Recognition

Pattern recognition is a very wide research field. It involves factors as diverse as sensors, feature extraction, pattern classification, decision fusion, applications and others. The signals processed are commonly one, two or three dimensional, the processing is done in real- time or takes hours and days, some systems look for one narrow object class, others search huge databases for entries with at least a small amount of similarity. No single person can claim expertise across the whole field, which develops rapidly, updates its paradigms and comprehends several philosophical approaches. This book reflects this diversity by presenting a selection of recent developments within the area of pattern recognition and related fields. It covers theoretical advances in classification and feature extraction as well as application-oriented works. Authors of these 25 works present and advocate recent achievements of their research related to the field of pattern recognition

The application of artificial neural networks to interpret acoustic emissions from submerged arc welding

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University.Automated fusion welding processes play a fundamental role in modern manufacturing industries. The proliferation of joint geometries together with the large permutation of associated process variable configurations has given rise to research into complex system modelling and control strategies. Many of these techniques have involved monitoring of not only the electrical characteristics of the process but visual and acoustic information. Acoustic information derived from certain welding processes is well documented as it is an established fact that skilled manual welders utilise such information as an aid to creating an optimum weld. The experimental investigation presented in this thesis is dedicated to the feasibility of monitoring airborne acoustic emissions of Submerged Arc Welding (SAW) for diagnostic and real time control purposes. The experimental method adopted for this research takes a cybernetic approach to data processing and interpretation in an attempt to replicate the robustness of human biological functions. A custom designed audio hardware system was used to analyse signals obtained from bead on mild steel plate fusion welds. Time and frequency domains were used in an attempt to establish salient characteristics or identify the signatures associated with changes of the process variables. The featured parameters were voltage / current and weld travel speed, due to their ease of validation. However, consideration has also been given to weld defect prediction due to process instabilities. As the data proved to be highly correlated and erratic when subjected to off line statistical analysis, extensive investigation was given to the application of artificial neural networks to signal processing and real time control scenarios. As a consequence, a dedicated neural based software system was developed, utilising supervised and unsupervised neural techniques to monitor the process. The research was aimed at proving the feasibility of monitoring the electrical process parameters and stability of the welding process in real time. It was shown to be possible, by the exploitation of artificial neural networks, to generate a number of monitoring parameters indicative of the welding process state. The limitations of the present neural method and proposed developments are discussed, together with an overview of applied neural network technology and its impact on artificial intelligence and robotic control. Further developments are considered together with recommendations for future areas of research

A Flexible, Low-Power, Programmable Unsupervised Neural Network Based on Microcontrollers for Medical Applications

We present an implementation and laboratory tests of a winner takes all (WTA) artificial neural network (NN) on two microcontrollers (μC) with the ARM Cortex M3 and the AVR cores. The prospective application of this device is in wireless body sensor network (WBSN) in an on-line analysis of electrocardiograph (ECG) and electromyograph (EMG) biomedical signals. The proposed device will be used as a base station in the WBSN, acquiring and analysing the signals from the sensors placed on the human body. The proposed system is equiped with an analog-todigital converter (ADC), and allows for multi-channel acquisition of analog signals, preprocessing (filtering) and further analysis

Heterogeneous Chip Multiprocessor: Data Representation, Mixed-Signal Processing Tiles, and System Design

With the emergence of big data, the need for more computationally intensive processors that can handle the increased processing demand has risen. Conventional computing paradigms based on the Von Neumann model that separates computational and memory structures have become outdated and less efficient for this increased demand. As the speed and memory density of processors have increased significantly over the years, these models of computing, which rely on a constant stream of data between the processor and memory, see less gains due to finite bandwidth and latency. Moreover, in the presence of extreme scaling, these conventional systems, implemented in submicron integrated circuits, have become even more susceptible to process variability, static leakage current, and more. In this work, alternative paradigms, predicated on distributive processing with robust data representation and mixed-signal processing tiles, are explored for constructing more efficient and scalable computing systems in application specific integrated circuits (ASICs). The focus of this dissertation work has been on heterogeneous chip multi-processor (CMP) design and optimization across different levels of abstraction. On the level of data representation, a different modality of representation based on random pulse density modulation (RPDM) coding is explored for more efficient processing using stochastic computation. On the level of circuit description, mixed-signal integrated circuits that exploit charge-based computing for energy efficient fixed point arithmetic are designed. Consequently, 8 different chips that test and showcase these circuits were fabricated in submicron CMOS processes. Finally, on the architectural level of description, a compact instruction-set processor and controller that facilitates distributive computing on System-On-Chips (SoCs) is designed. In addition to this, a robust bufferless network architecture is designed with a network simulator, and I/O cells are designed for SoCs. The culmination of this thesis work has led to the design and fabrication of a heterogeneous chip multi- processor prototype comprised of over 12,000 VVM cores, warp/dewarp processors, cache, and additional processors, which can be applied towards energy efficient large-scale data processing

Maintenance Management of Wind Turbines

“Maintenance Management of Wind Turbines” considers the main concepts and the state-of-the-art, as well as advances and case studies on this topic. Maintenance is a critical variable in industry in order to reach competitiveness. It is the most important variable, together with operations, in the wind energy industry. Therefore, the correct management of corrective, predictive and preventive politics in any wind turbine is required. The content also considers original research works that focus on content that is complementary to other sub-disciplines, such as economics, finance, marketing, decision and risk analysis, engineering, etc., in the maintenance management of wind turbines. This book focuses on real case studies. These case studies concern topics such as failure detection and diagnosis, fault trees and subdisciplines (e.g., FMECA, FMEA, etc.) Most of them link these topics with financial, schedule, resources, downtimes, etc., in order to increase productivity, profitability, maintainability, reliability, safety, availability, and reduce costs and downtime, etc., in a wind turbine. Advances in mathematics, models, computational techniques, dynamic analysis, etc., are employed in analytics in maintenance management in this book. Finally, the book considers computational techniques, dynamic analysis, probabilistic methods, and mathematical optimization techniques that are expertly blended to support the analysis of multi-criteria decision-making problems with defined constraints and requirements

Intelligent Biosignal Processing in Wearable and Implantable Sensors

This reprint provides a collection of papers illustrating the state-of-the-art of smart processing of data coming from wearable, implantable or portable sensors. Each paper presents the design, databases used, methodological background, obtained results, and their interpretation for biomedical applications. Revealing examples are brain–machine interfaces for medical rehabilitation, the evaluation of sympathetic nerve activity, a novel automated diagnostic tool based on ECG data to diagnose COVID-19, machine learning-based hypertension risk assessment by means of photoplethysmography and electrocardiography signals, Parkinsonian gait assessment using machine learning tools, thorough analysis of compressive sensing of ECG signals, development of a nanotechnology application for decoding vagus-nerve activity, detection of liver dysfunction using a wearable electronic nose system, prosthetic hand control using surface electromyography, epileptic seizure detection using a CNN, and premature ventricular contraction detection using deep metric learning. Thus, this reprint presents significant clinical applications as well as valuable new research issues, providing current illustrations of this new field of research by addressing the promises, challenges, and hurdles associated with the synergy of biosignal processing and AI through 16 different pertinent studies. Covering a wide range of research and application areas, this book is an excellent resource for researchers, physicians, academics, and PhD or master students working on (bio)signal and image processing, AI, biomaterials, biomechanics, and biotechnology with applications in medicine

A modular multi electrode array system for electrogenic cell characterisation and cardiotoxicity applications

Multi electrode array (MEA) systems have evolved from custom-made experimental tools, exploited for neural research, into commercially available systems that are used throughout non-invasive electrophysiological study. MEA systems are used in conjunction with cells and tissues from a number of differing organisms (e.g. mice, monkeys, chickens, plants). The development of MEA systems has been incremental over the past 30 years due to constantly changing specific bioscientific requirements in research. As the application of MEA systems continues to diversify contemporary commercial systems are requiring increased levels of sophistication and greater throughput capabilities. [Continues.