Sensing Methods for Soft Robotics

Soft robots exhibit complex behaviors that emerge from deliberate compliance in the actuators and structure. This compliance allows soft robots to passively conform to the constraints of their environment and to the objects they are manipulating. Many soft robots are actuated by the flexible expansion of hermetically sealed volumes. Systems based on these principles are lightweight, flexible and have low reflected inertia. This makes them inherently safe in physical human robot interaction. Moreover, the sealed actuators and flexible joints are well-suited to work in harsh environments where external contaminates could breach the dynamic seals of rotating or sliding shafts. Accurate motion control remains a highly challenging task for soft robotic systems. Precise models of the actuation dynamics and environmental interactions are often unavailable. This renders open-loop control impossible, while closed-loop control suffers from a lack of suitable feedback. Conventional motion sensors, such as linear or rotary encoders, are difficult to adapt to robots that lack discrete mechanical joints. The rigid nature of these sensors runs contrary to the aspirational benefits of soft systems. Other proposed soft sensor solutions are still in their infancy and have only recently been used for motion-control of soft robots. This dissertation explores the design and use of inductance-based sensors for the estimation and control of soft robotic systems. These sensors are low-cost, lightweight, easy-to-fabricate and well-suited for the conditions that soft systems can best exploit. The inquiry of this dissertation is conducted both theoretically and experimentally for Fiber-Reinforced Elastomeric Enclosures (including McKibben muscles) and bellows actuators. The sensing of each actuator type is explored through models, design analyses and experimental evaluations. The results demonstrate that inductance-based sensing is a promising technology for these otherwise difficult-to-measure actuators. By combining sensing and actuation into a single component, the ideas presented in this work provide a simple, compact and lightweight way to create and control motion in soft robotic systems. This will enable soft systems that can interactively engage with their environment and their human counterparts.PHDMechanical EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttps://deepblue.lib.umich.edu/bitstream/2027.42/138590/1/wfelt_1.pd

Spring-IMU Fusion Based Proprioception for Feedback Control of Soft Manipulators

This paper presents a novel framework to realize proprioception and closed-loop control for soft manipulators. Deformations with large elongation and large bending can be precisely predicted using geometry-based sensor signals obtained from the inductive springs and the inertial measurement units (IMUs) with the help of machine learning techniques. Multiple geometric signals are fused into robust pose estimations, and a data-efficient training process is achieved after applying the strategy of sim-to-real transfer. As a result, we can achieve proprioception that is robust to the variation of external loading and has an average error of 0.7% across the workspace on a pneumatic-driven soft manipulator. The realized proprioception on soft manipulator is then contributed to building a sensor-space based algorithm for closed-loop control. A gradient descent solver is developed to drive the end-effector to achieve the required poses by iteratively computing a sequence of reference sensor signals. A conventional controller is employed in the inner loop of our algorithm to update actuators (i.e., the pressures in chambers) for approaching a reference signal in the sensor-space. The systematic function of closed-loop control has been demonstrated in tasks like path following and pick-and-place under different external loads

Strain Sensor-Embedded Soft Pneumatic Actuators for Extension and Bending Feedback

For soft robots to leave the lab and enter unstructured environments, proprioception is required to understand how interactions in the field affect the soft structure. In this work, we present sensor-embedded soft pneumatic actuators (sSPA) that can observe both extension and bending. The sensors are strain sensitive capacitors, which are bonded to the interior of fiber-reinforced extension actuators on opposing faces. This construction allows extension and bending to be measured by calculating the mean and difference in sensor responses, respectively. The sSPAs are bonded together to form a flat fascicle to increase the force output and prevent buckling under load, and are robust to component failure by incorporating redundancy. In this paper, we discuss the fabrication of the sensors and their subsequent integration into the actuators. We also report the work capacity and sensor. response of the sSPA fascicles under extension, bending, and the combination of both modes of deformation. The sensor- embedded soft pneumatic actuators presented here will advance the field of soft robotics by enabling closed-loop control of soft robots

Design Considerations for 3D Printed, Soft, Multimaterial Resistive Sensors for Soft Robotics

Sensor design for soft robots is a challenging problem because of the wide range of design parameters (e.g., geometry, material, actuation type, etc.) critical to their function. While conventional rigid sensors work effectively for soft robotics in specific situations, sensors that are directly integrated into the bodies of soft robots could help improve both their exteroceptive and interoceptive capabilities. To address this challenge, we designed sensors that can be co-fabricated with soft robot bodies using commercial 3D printers, without additional modification. We describe an approach to the design and fabrication of compliant, resistive soft sensors using a Connex3 Objet350 multimaterial printer and investigated an analytical comparison to sensors of similar geometries. The sensors consist of layers of commercial photopolymers with varying conductivities. We characterized the conductivity of TangoPlus, TangoBlackPlus, VeroClear, and Support705 materials under various conditions and demonstrate applications in which we can take advantage of these embedded sensors

Soft pneumatic actuators: a review of design, fabrication, modeling, sensing, control and applications

Soft robotics is a rapidly evolving field where robots are fabricated using highly deformable materials and usually follow a bioinspired design. Their high dexterity and safety make them ideal for applications such as gripping, locomotion, and biomedical devices, where the environment is highly dynamic and sensitive to physical interaction. Pneumatic actuation remains the dominant technology in soft robotics due to its low cost and mass, fast response time, and easy implementation. Given the significant number of publications in soft robotics over recent years, newcomers and even established researchers may have difficulty assessing the state of the art. To address this issue, this article summarizes the development of soft pneumatic actuators and robots up until the date of publication. The scope of this article includes the design, modeling, fabrication, actuation, characterization, sensing, control, and applications of soft robotic devices. In addition to a historical overview, there is a special emphasis on recent advances such as novel designs, differential simulators, analytical and numerical modeling methods, topology optimization, data-driven modeling and control methods, hardware control boards, and nonlinear estimation and control techniques. Finally, the capabilities and limitations of soft pneumatic actuators and robots are discussed and directions for future research are identified

Model Based Control of Soft Robots: A Survey of the State of the Art and Open Challenges

Continuum soft robots are mechanical systems entirely made of continuously deformable elements. This design solution aims to bring robots closer to invertebrate animals and soft appendices of vertebrate animals (e.g., an elephant's trunk, a monkey's tail). This work aims to introduce the control theorist perspective to this novel development in robotics. We aim to remove the barriers to entry into this field by presenting existing results and future challenges using a unified language and within a coherent framework. Indeed, the main difficulty in entering this field is the wide variability of terminology and scientific backgrounds, making it quite hard to acquire a comprehensive view on the topic. Another limiting factor is that it is not obvious where to draw a clear line between the limitations imposed by the technology not being mature yet and the challenges intrinsic to this class of robots. In this work, we argue that the intrinsic effects are the continuum or multi-body dynamics, the presence of a non-negligible elastic potential field, and the variability in sensing and actuation strategies.Comment: 69 pages, 13 figure

Towards a Universal Modeling and Control Framework for Soft Robots

Traditional rigid-bodied robots are designed for speed, precision, and repeatability. These traits make them well suited for highly structured industrial environments, but poorly suited for the unstructured environments in which humans typically operate. Soft robots are well suited for unstructured human environments because they them to can safely interact with delicate objects, absorb impacts without damage, and passively adapt their shape to their surroundings. This makes them ideal for applications that require safe robot-human interaction, but also presents modeling and control challenges. Unlike rigid-bodied robots, soft robots exhibit continuous deformation and coupling between structure and actuation and these behaviors are not readily captured by traditional robot modeling and control techniques except under restrictive simplifying assumptions. The contribution of this work is a modeling and control framework tailored specifically to soft robots. It consists of two distinct modeling approaches. The first is a physics-based static modeling approach for systems of fluid-driven actuators. This approach leverages geometric relationships and conservation of energy to derive models that are simple and accurate enough to inform the design of soft robots, but not accurate enough to inform their control. The second is a data-driven dynamical modeling approach for arbitrary (soft) robotic systems. This approach leverages Koopman operator theory to construct models that are accurate and computationally efficient enough to be integrated into closed-loop optimal control schemes. The proposed framework is applied to several real-world soft robotic systems, enabling the successful completion of control tasks such as trajectory following and manipulating objects of unknown mass. Since the framework is not robot specific, it has the potential to become the dominant paradigm for the modeling and control of soft robots and lead to their more widespread adoption.PHDMechanical EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/163062/1/bruderd_1.pd

Soft pneumatic devices for blood circulation improvement

The research activity I am presenting in this thesis lies within the framework of a cooperation between the University of Cagliari (Applied Mechanics and Robotics lab, headed by professor Andrea Manuello Bertetto, and the research group of physicians referencing to professor Alberto Concu at the Laboratory of Sports Physiology, Department of Medical Sciences), and the Polytechnic of Turin (professor Carlo Ferraresi and his equipe at the Group of Automation and Robotics, Department of Mechanical and Aerospace Engineering) This research was also funded by the Italian Ministry of Research (MIUR – PRIN 2009). My activity has been mainly carried on at the Department of Mechanics, Robotics lab under the supervision of prof. Manuello; I have also spent one year at the Control Lab of the School of Electrical Engineering at Aalto University (Helsinki, Finland). The tests on the patients were taken at the Laboratory of Sports Physiology, Cagliari. I will be describing the design, development and testing of some soft pneumatic flexible devices meant to apply an intermittent massage and to restore blood circulation in lower limbs in order to improve cardiac output and wellness in general. The choice of the actuators, as well as the pneumatic circuits and air distribution system and PLC control patterns will be outlined. The trial run of the devices have been field--‐tested as soon a prototype was ready, so as to tune its features step--‐by--‐ step. I am also giving a characterization of a commercial thin force sensor after briefly reviewing some other type of thin pressure transducer. It has been used to gauge the contact pressure between the actuator and the subject’s skin in order to correlate the level of discomfort to the supply pressure, and to feed this value back to regulate the supply air flow. In order for the massage to be still effective without causing pain or distress or any cutoff to the blood flow, some control objective have been set, consisting in the regulation of the contact force so that it comes to the constant set point smoothly and its value holds constant until unloading occurs. The targets of such mechatronic devices range from paraplegic patients lacking of muscle tone because of their spinal cord damage, to elite endurance athletes needing a circulation booster when resting from practicing after serious injuries leading to bed rest. Encouraging results have been attained for both these two categories, based on the monitored hemodynamic variables