Setup Optimization in High-Mix Surface Mount PCB Assembly

Siirretty Doriast

Optimization of product assignment to assembly lines

Dissertação de mestrado em Industrial engineering and ManagementThe work presented in this dissertation was developed in an industrial context integrated in the production control and management department of the Bosch Car Multimedia Portugal S.A – Braga automatic insertion. The problem addressed in this dissertation was finding the best distribution of product families to assign in different lines according to the physical and technical constraints of the assembly lines. In the approach of the problem, it was used tools and techniques of the Operational Research discipline through mathematical modeling, in order to analyze complex situation and obtain more efficient solutions to help in the decision-making process. Based on production data, production needs forecasts and assembly line physical availability, models with different sets of constraints and objective functions were created to present solutions that best fit the question and the specific problem of the present production context. Through specific software that suited the problem, the previously created models were solved, and the solutions were analyzed and evaluated to suit the company’s current needs and for possible and feasible implementation of the solutions.O trabalho apresentado nesta dissertação foi desenvolvido em contexto industrial integrado no departamento de planeamento e controlo de produção da área de inserção automática da Bosch Car Multimédia Portugal S.A - Braga. O problema abordado nesta dissertação foi encontrar a melhor distribuição de famílias de produtos a alocar nas diferentes linhas de produção de acordo com as suas restrições físicas e técnicas. Na abordagem do problema recorreu-se a técnicas de Investigação Operacional através de modelação matemática, para analisar situações complexas e obter soluções mais eficientes. Tendo como base dados da produção, previsões de necessidades e disponibilidade física da produção, foram criados modelos com diferentes conjuntos de restrições e funções objetivo por forma a apresentar soluções que melhor se adequassem à pergunta e ao problema específico do contexto produtivo presente. Através da utilização de software, foram resolvidos os modelos criados anteriormente, sendo que as soluções foram analisadas e avaliadas para a adequação às necessidades atuais da empresa e para a sua possível e viável implementação

Construction and commissioning of a technological prototype of a high-granularity semi-digital hadronic calorimeter

A large prototype of 1.3m3 was designed and built as a demonstrator of the semi-digital hadronic calorimeter (SDHCAL) concept proposed for the future ILC experiments. The prototype is a sampling hadronic calorimeter of 48 units. Each unit is built of an active layer made of 1m2 Glass Resistive Plate Chamber(GRPC) detector placed inside a cassette whose walls are made of stainless steel. The cassette contains also the electronics used to read out the GRPC detector. The lateral granularity of the active layer is provided by the electronics pick-up pads of 1cm2 each. The cassettes are inserted into a self-supporting mechanical structure built also of stainless steel plates which, with the cassettes walls, play the role of the absorber. The prototype was designed to be very compact and important efforts were made to minimize the number of services cables to optimize the efficiency of the Particle Flow Algorithm techniques to be used in the future ILC experiments. The different components of the SDHCAL prototype were studied individually and strict criteria were applied for the final selection of these components. Basic calibration procedures were performed after the prototype assembling. The prototype is the first of a series of new-generation detectors equipped with a power-pulsing mode intended to reduce the power consumption of this highly granular detector. A dedicated acquisition system was developed to deal with the output of more than 440000 electronics channels in both trigger and triggerless modes. After its completion in 2011, the prototype was commissioned using cosmic rays and particles beams at CERN.Comment: 49 pages, 41 figure

From FPGA to ASIC: A RISC-V processor experience

This work document a correct design flow using these tools in the Lagarto RISC- V Processor and the RTL design considerations that must be taken into account, to move from a design for FPGA to design for ASIC

Allocation of component types to machines in the automated assembly of printed circuit boards

Duman, Ekrem (Dogus Author) -- An earlier version of this paper which has been presented at ISCIS'06: The 21st International Symposium on Computer and Information Sciences, November 1-3, 2006 Istanbul, Turkey, has been published in Lecture Notes in Computer Science [18].Although the use of electronic component placement machines has brought reliability and speed to the printed circuit board (PCB) assembly process, to get higher utilization, one needs to solve the resulting complex operations research problems efficiently. In this study, the problem of distributing the assembly workload to two machines deployed on an assembly line with two identical component placement machines to minimize the line idle time is considered. This problem is NP-Complete even in its simplest form. A mathematical model and several heuristics have been proposed to solve this problem efficiently

MEG Upgrade Proposal

We propose the continuation of the MEG experiment to search for the charged lepton flavour violating decay (cLFV) \mu \to e \gamma, based on an upgrade of the experiment, which aims for a sensitivity enhancement of one order of magnitude compared to the final MEG result, down to the $6 \times 10^{-14}$ level. The key features of this new MEG upgrade are an increased rate capability of all detectors to enable running at the intensity frontier and improved energy, angular and timing resolutions, for both the positron and photon arms of the detector. On the positron-side a new low-mass, single volume, high granularity tracker is envisaged, in combination with a new highly segmented, fast timing counter array, to track positron from a thinner stopping target. The photon-arm, with the largest liquid xenon (LXe) detector in the world, totalling 900 l, will also be improved by increasing the granularity at the incident face, by replacing the current photomultiplier tubes (PMTs) with a larger number of smaller photosensors and optimizing the photosensor layout also on the lateral faces. A new DAQ scheme involving the implementation of a new combined readout board capable of integrating the diverse functions of digitization, trigger capability and splitter functionality into one condensed unit, is also under development. We describe here the status of the MEG experiment, the scientific merits of the upgrade and the experimental methods we plan to use.Comment: A. M. Baldini and T. Mori Spokespersons. Research proposal submitted to the Paul Scherrer Institute Research Committee for Particle Physics at the Ring Cyclotron. 131 Page