A process model in platform independent and neutral formal representation for design engineering automation

An engineering design process as part of product development (PD) needs to satisfy ever-changing customer demands by striking a balance between time, cost and quality. In order to achieve a faster lead-time, improved quality and reduced PD costs for increased profits, automation methods have been developed with the help of virtual engineering. There are various methods of achieving Design Engineering Automation (DEA) with Computer-Aided (CAx) tools such as CAD/CAE/CAM, Product Lifecycle Management (PLM) and Knowledge Based Engineering (KBE). For example, Computer Aided Design (CAD) tools enable Geometry Automation (GA), PLM systems allow for sharing and exchange of product knowledge throughout the PD lifecycle. Traditional automation methods are specific to individual products and are hard-coded and bound by the proprietary tool format. Also, existing CAx tools and PLM systems offer bespoke islands of automation as compared to KBE. KBE as a design method incorporates complete design intent by including re-usable geometric, non-geometric product knowledge as well as engineering process knowledge for DEA including various processes such as mechanical design, analysis and manufacturing. It has been recognised, through an extensive literature review, that a research gap exists in the form of a generic and structured method of knowledge modelling, both informal and formal modelling, of mechanical design process with manufacturing knowledge (DFM/DFA) as part of model based systems engineering (MBSE) for DEA with a KBE approach. There is a lack of a structured technique for knowledge modelling, which can provide a standardised method to use platform independent and neutral formal standards for DEA with generative modelling for mechanical product design process and DFM with preserved semantics. The neutral formal representation through computer or machine understandable format provides open standard usage. This thesis provides a contribution to knowledge by addressing this gap in two-steps: • In the first step, a coherent process model, GPM-DEA is developed as part of MBSE which can be used for modelling of mechanical design with manufacturing knowledge utilising hybrid approach, based on strengths of existing modelling standards such as IDEF0, UML, SysML and addition of constructs as per author’s Metamodel. The structured process model is highly granular with complex interdependencies such as activities, object, function, rule association and includes the effect of the process model on the product at both component and geometric attributes. • In the second step, a method is provided to map the schema of the process model to equivalent platform independent and neutral formal standards using OWL/SWRL ontology for system development using Protégé tool, enabling machine interpretability with semantic clarity for DEA with generative modelling by building queries and reasoning on set of generic SWRL functions developed by the author. Model development has been performed with the aid of literature analysis and pilot use-cases. Experimental verification with test use-cases has confirmed the reasoning and querying capability on formal axioms in generating accurate results. Some of the other key strengths are that knowledgebase is generic, scalable and extensible, hence provides re-usability and wider design space exploration. The generative modelling capability allows the model to generate activities and objects based on functional requirements of the mechanical design process with DFM/DFA and rules based on logic. With the help of application programming interface, a platform specific DEA system such as a KBE tool or a CAD tool enabling GA and a web page incorporating engineering knowledge for decision support can consume relevant part of the knowledgebase

Evolutionary methods for modelling and control of linear and nonlinear systems

The aim of this work is to explore the potential and enhance the capability of evolutionary computation for the development of novel and advanced methodologies for engineering system modelling and controller design automation. The key to these modelling and design problems is optimisation. Conventional calculus-based methods currently adopted in engineering optimisation are in essence local search techniques, which require derivative information and lack of robustness in solving practical engineering problems. One objective of this research is thus to develop an effective and reliable evolutionary algorithm for engineering applications. For this, a hybrid evolutionary algorithm is developed, which combines the global search power of a "generational" EA with the interactive local fine-tuning of Boltzmann learning. It overcomes the weakness in local exploration and chromosome stagnation usually encountered in pure EAs. A novel one-integer-one-parameter coding scheme is also developed to significantly reduce the quantisation error, chromosome length and processing overhead time. An "Elitist Direct Inheritance" technique is developed to incorporate with Bolzmann learning for reducing the control parameters and convergence time of EAs. Parallelism of the hybrid EA is also realised in this thesis with nearly linear pipelinability. Generic model reduction and linearisation techniques in L2 and L∞ norms are developed based on the hybrid EA technique. They are applicable to both discrete and continuous-time systems in both the time and the frequency domains. Superior to conventional model reduction methods, the EA based techniques are capable of simultaneously recommending both an optimal order number and optimal parameters by a control gene used as a structural switch. This approach is extended to MIMO system linearisation from both a non-linear model and I/O data of the plant. It also allows linearisation for an entire operating region with the linear approximate-model network technique studied in this thesis. To build an original model, evolutionary black-box and clear-box system identification techniques are developed based on the L2 norm. These techniques can identify both the system parameters and transport delay in the same evolution process. These open-loop identification methods are further extended to closed-loop system identification. For robust control, evolutionary L∞ identification techniques are developed. Since most practical systems are nonlinear in nature and it is difficult to model the dominant dynamics of such a system while retaining neglected dynamics for accuracy, evolutionary grey-box modelling techniques are proposed. These techniques can utilise physical law dominated global clearbox structure, with local black-boxes to include unmeasurable nonlinearities as the coefficient models of the clear-box. This unveils a new way of engineering system modelling. With an accurately identified model, controller design problems still need to be overcome. Design difficulties by conventional analytical and numerical means are discussed and a design automation technique is then developed. This is again enabled by the hybrid evolutionary algorithm in this thesis. More importantly, this technique enables the unification of linear control system designs in both the time and the frequency domains under performance satisfaction. It is also extended to control along a trajectory of operating points for nonlinear systems. In addition, a multi-objective evolutionary algorithm is developed to make the design more transparent and visible. To achieve a step towards autonomy in building control systems, a technique for direct designs from plant step response data is developed, which bypasses the system identification phase. These computer-automated intelligent design methodologies are expected to offer added productivity and quality of control systems

State of the Art in the Optimisation of Wind Turbine Performance Using CFD

Wind energy has received increasing attention in recent years due to its sustainability and geographically wide availability. The efficiency of wind energy utilisation highly depends on the performance of wind turbines, which convert the kinetic energy in wind into electrical energy. In order to optimise wind turbine performance and reduce the cost of next-generation wind turbines, it is crucial to have a view of the state of the art in the key aspects on the performance optimisation of wind turbines using Computational Fluid Dynamics (CFD), which has attracted enormous interest in the development of next-generation wind turbines in recent years. This paper presents a comprehensive review of the state-of-the-art progress on optimisation of wind turbine performance using CFD, reviewing the objective functions to judge the performance of wind turbine, CFD approaches applied in the simulation of wind turbines and optimisation algorithms for wind turbine performance. This paper has been written for both researchers new to this research area by summarising underlying theory whilst presenting a comprehensive review on the up-to-date studies, and experts in the field of study by collecting a comprehensive list of related references where the details of computational methods that have been employed lately can be obtained

A critical evaluation of deterministic methods in size optimisation of reliable and cost effective standalone Hybrid renewable energy systems

Reliability of a hybrid renewable energy system (HRES) strongly depends on various uncertainties affecting the amount of power produced by the system. In the design of systems subject to uncertainties, both deterministic and nondeterministic design approaches can be adopted. In a deterministic design approach, the designer considers the presence of uncertainties and incorporates them indirectly into the design by applying safety factors. It is assumed that, by employing suitable safety factors and considering worst-case-scenarios, reliable systems can be designed. In fact, the multi-objective optimisation problem with two objectives of reliability and cost is reduced to a single-objective optimisation problem with the objective of cost only. In this paper the competence of deterministic design methods in size optimisation of reliable standalone wind-PV-battery, wind-PV-diesel and wind-PV-battery-diesel configurations is examined. For each configuration, first, using different values of safety factors, the optimal size of the system components which minimises the system cost is found deterministically. Then, for each case, using a Monte Carlo simulation, the effect of safety factors on the reliability and the cost are investigated. In performing reliability analysis, several reliability measures, namely, unmet load, blackout durations (total, maximum and average) and mean time between failures are considered. It is shown that the traditional methods of considering the effect of uncertainties in deterministic designs such as design for an autonomy period and employing safety factors have either little or unpredictable impact on the actual reliability of the designed wind-PV-battery configuration. In the case of wind-PV-diesel and wind-PV-battery-diesel configurations it is shown that, while using a high-enough margin of safety in sizing diesel generator leads to reliable systems, the optimum value for this margin of safety leading to a cost-effective system cannot be quantified without employing probabilistic methods of analysis. It is also shown that deterministic cost analysis yields inaccurate results for all of the investigated configurations

Integration of an object formalism within a hybrid dynamic simulation environment

PrODHyS is a general object-oriented environment which provides common and reusable components designed for the development and the management of dynamic simulation of systems engineering. Its major characteristic is its ability to simulate processes described by a hybrid model. In this framework, this paper focuses on the "Object Differential Petri Net" (ODPN) formalism integrated within PrODHyS. The use of this formalism is illustrated through a didactic example relating to the field of Chemical Process System Engineering (PSE)

AI and OR in management of operations: history and trends

The last decade has seen a considerable growth in the use of Artificial Intelligence (AI) for operations management with the aim of finding solutions to problems that are increasing in complexity and scale. This paper begins by setting the context for the survey through a historical perspective of OR and AI. An extensive survey of applications of AI techniques for operations management, covering a total of over 1200 papers published from 1995 to 2004 is then presented. The survey utilizes Elsevier's ScienceDirect database as a source. Hence, the survey may not cover all the relevant journals but includes a sufficiently wide range of publications to make it representative of the research in the field. The papers are categorized into four areas of operations management: (a) design, (b) scheduling, (c) process planning and control and (d) quality, maintenance and fault diagnosis. Each of the four areas is categorized in terms of the AI techniques used: genetic algorithms, case-based reasoning, knowledge-based systems, fuzzy logic and hybrid techniques. The trends over the last decade are identified, discussed with respect to expected trends and directions for future work suggested

Integration of a failure monitoring within a hybrid dynamic simulation environment

The complexity and the size of the industrial chemical processes induce the monitoring of a growing number of process variables. Their knowledge is generally based on the measurements of system variables and on the physico-chemical models of the process. Nevertheless this information is imprecise because of process and measurement noise. So the research ways aim at developing new and more powerful techniques for the detection of process fault. In this work, we present a method for the fault detection based on the comparison between the real system and the reference model evolution generated by the extended Kalman filter. The reference model is simulated by the dynamic hybrid simulator, PrODHyS. It is a general object-oriented environment which provides common and reusable components designed for the development and the management of dynamic simulation of industrial systems. The use of this method is illustrated through a didactic example relating to the field of Chemical Process System Engineering

Systemic design of multidisciplinary electrical energy devices: a pedagogical approach

In this paper, we present a complete educative project for illustrating the design and the analysis of hybrid electrical systems. It is based on the study of an ElectroHydrostatic Actuator for flight control application, fed by a power supply associating a PEM fuel cell with a ultracapacitor storage. This system is controlled to achieve a typical energy management strategy of this multi source structure. Step by step, student can faces typical issues relative to the design of heterogenous and multidisciplinary devices by achieving eight pedagogical objectives. These eight targets are focused on methodological approach for multi domain modelling (Bond Graphs), causal analysis, but also on simulation of complex heterogeneous systems. A typical hybrid system feeding an ElectroHydrostatic Actuator (EHA) for flight control application has to be designed which drives students towards other pedagogical objectives: system based device sizing (fuel cell and ultracapacitor), energy management, system analysis

A survey of simulation techniques in commerce and defence

Despite the developments in Modelling and Simulation (M&S) tools and techniques over the past years, there has been a gap in the M&S research and practice in healthcare on developing a toolkit to assist the modellers and simulation practitioners with selecting an appropriate set of techniques. This study is a preliminary step towards this goal. This paper presents some results from a systematic literature survey on applications of M&S in the commerce and defence domains that could inspire some improvements in the healthcare. Interim results show that in the commercial sector Discrete-Event Simulation (DES) has been the most widely used technique with System Dynamics (SD) in second place. However in the defence sector, SD has gained relatively more attention. SD has been found quite useful for qualitative and soft factors analysis. From both the surveys it becomes clear that there is a growing trend towards using hybrid M&S approaches