An agent-based implementation of hidden Markov models for gas turbine condition monitoring

This paper considers the use of a multi-agent system (MAS) incorporating hidden Markov models (HMMs) for the condition monitoring of gas turbine (GT) engines. Hidden Markov models utilizing a Gaussian probability distribution are proposed as an anomaly detection tool for gas turbines components. The use of this technique is shown to allow the modeling of the dynamics of GTs despite a lack of high frequency data. This allows the early detection of developing faults and avoids costly outages due to asset failure. These models are implemented as part of a MAS, using a proposed extension of an established power system ontology, for fault detection of gas turbines. The multi-agent system is shown to be applicable through a case study and comparison to an existing system utilizing historic data from a combined-cycle gas turbine plant provided by an industrial partner

Computer-Aided System for Wind Turbine Data Analysis

Context: The current work on wind turbine failure detection focuses on researching suitable signal processing algorithms and developing efficient diagnosis algorithms. The laboratory research would involve large and complex data, and it can be a daunting task. Aims: To develop a Computer-Aided system for assisting experts to conduct an efficient laboratory research on wind turbine data analysis. System is expected to provide data visualization, data manipulation, massive data processing and wind turbine failure detection. Method: 50G off-line SCADA data and 4 confident diagnosis algorithms were used in this project. Apart from the instructions from supervisor, this project also gained help from two experts from Engineering Department. Java and Microsoft SQL database were used to develop the system. Results: Data visualization provided 6 different charting solutions and together with robust user interactions. 4 failure diagnosis solutions and data manipulations were provided in the system. In addition, dedicated database server and Matlab API with Java RMI were used to resolve the massive data processing problem. Conclusions: Almost all of the deliverables were completed. Friendly GUI and useful functionalities make user feel more comfortable. The final product does enable experts to conduct an efficient laboratory research. The end of this project also gave some potential extensions of the system

Performance-based health monitoring, diagnostics and prognostics for condition-based maintenance of gas turbines: A review

With the privatization and intense competition that characterize the volatile energy sector, the gas turbine industry currently faces new challenges of increasing operational flexibility, reducing operating costs, improving reliability and availability while mitigating the environmental impact. In this complex, changing sector, the gas turbine community could address a set of these challenges by further development of high fidelity, more accurate and computationally efficient engine health assessment, diagnostic and prognostic systems. Recent studies have shown that engine gas-path performance monitoring still remains the cornerstone for making informed decisions in operation and maintenance of gas turbines. This paper offers a systematic review of recently developed engine performance monitoring, diagnostic and prognostic techniques. The inception of performance monitoring and its evolution over time, techniques used to establish a high-quality dataset using engine model performance adaptation, and effects of computationally intelligent techniques on promoting the implementation of engine fault diagnosis are reviewed. Moreover, recent developments in prognostics techniques designed to enhance the maintenance decision-making scheme and main causes of gas turbine performance deterioration are discussed to facilitate the fault identification module. The article aims to organize, evaluate and identify patterns and trends in the literature as well as recognize research gaps and recommend new research areas in the field of gas turbine performance-based monitoring. The presented insightful concepts provide experts, students or novice researchers and decision-makers working in the area of gas turbine engines with the state of the art for performance-based condition monitoring

Machine-learning-based condition assessment of gas turbine: a review

Condition monitoring, diagnostics, and prognostics are key factors in today’s competitive industrial sector. Equipment digitalisation has increased the amount of available data throughout the industrial process, and the development of new and more advanced techniques has significantly improved the performance of industrial machines. This publication focuses on surveying the last decade of evolution of condition monitoring, diagnostic, and prognostic techniques using machinelearning (ML)-based models for the improvement of the operational performance of gas turbines. A comprehensive review of the literature led to a performance assessment of ML models and their applications to gas turbines, as well as a discussion of the major challenges and opportunities for the research on these kind of engines. This paper further concludes that the combination of the available information captured through the collectors and the ML techniques shows promising results in increasing the accuracy, robustness, precision, and generalisation of industrial gas turbine equipment.This research was funded by Siemens Energy.Peer ReviewedPostprint (published version

Marine gas turbine monitoring and diagnostics by simulation and pattern recognition

Several techniques have been developed in the last years for energy conversion and aeronautic propulsion plants monitoring and diagnostics, to ensure non-stop availability and safety, mainly based on machine learning and pattern recognition methods, which need large databases of measures. This paper aims to describe a simulation based monitoring and diagnostic method to overcome the lack of data. An application on a gas turbine powered frigate is shown. A MATLAB-SIMULINK\uae model of the frigate propulsion system has been used to generate a database of different faulty conditions of the plant. A monitoring and diagnostic system, based on Mahalanobis distance and artificial neural networks have been developed. Experimental data measured during the sea trials have been used for model calibration and validation. Test runs of the procedure have been carried out in a number of simulated degradation cases: in all the considered cases, malfunctions have been successfully detected by the developed model

Intelligent integrated maintenance for wind power generation

A novel architecture and system for the provision of Reliability Centred Maintenance (RCM) for offshore wind power generation is presented. The architecture was developed by conducting a bottom-up analysis of the data required to support RCM within this specific industry, combined with a top-down analysis of the required maintenance functionality. The architecture and system consists of three integrated modules for Intelligent Condition Monitoring, Reliability and Maintenance Modelling, and Maintenance Scheduling that provide a scalable solution for performing dynamic, efficient and cost effective preventative maintenance management within this extremely demanding renewable energy generation sector. The system demonstrates for the first time, the integration of state-of-the-art advanced mathematical techniques: Random Forests, Dynamic Bayesian Networks, and Memetic Algorithms in the development of an intelligent autonomous solution. The results from the application of the intelligent integrated system illustrated the automated detection of faults within a wind farm consisting of over 100 turbines, the modelling and updating of the turbines’ survivability and creation of a hierarchy of maintenance actions, and the optimising of the maintenance schedule with a view to maximising the availability and revenue generation of the turbines

Analysis of gas turbine compressor performance after a major maintenance operation using an autoencoder architecture

Machine learning algorithms and the increasing availability of data have radically changed the way how decisions are made in today’s Industry. A wide range of algorithms are being used to monitor industrial processes and predict process variables that are difficult to be measured. Maintenance operations are mandatory to tackle in all industrial equipment. It is well known that a huge amount of money is invested in operational and maintenance actions in industrial gas turbines (IGTs). In this paper, two variations of autoencoders were used to analyse the performance of an IGT after major maintenance. The data used to analyse IGT conditions were ambient factors, and measurements were performed using several sensors located along the compressor. The condition assessment of the industrial gas turbine compressor revealed significant changes in its operation point after major maintenance; thus, this indicates the need to update the internal operating models to suit the new operational mode as well as the effectiveness of autoencoder-based models in feature extraction. Even though the processing performance was not compromised, the results showed how this autoencoder approach can help to define an indicator of the compressor behaviour in long-term performance.This research was funded by Siemens Energy.Peer ReviewedPostprint (published version

Fault Detection and Diagnosis for Gas Turbines Based on a Kernelized Information Entropy Model

Gas turbines are considered as one kind of the most important devices in power engineering and have been widely used in power generation, airplanes, and naval ships and also in oil drilling platforms. However, they are monitored without man on duty in the most cases. It is highly desirable to develop techniques and systems to remotely monitor their conditions and analyze their faults. In this work, we introduce a remote system for online condition monitoring and fault diagnosis of gas turbine on offshore oil well drilling platforms based on a kernelized information entropy model. Shannon information entropy is generalized for measuring the uniformity of exhaust temperatures, which reflect the overall states of the gas paths of gas turbine. In addition, we also extend the entropy to compute the information quantity of features in kernel spaces, which help to select the informative features for a certain recognition task. Finally, we introduce the information entropy based decision tree algorithm to extract rules from fault samples. The experiments on some real-world data show the effectiveness of the proposed algorithms

An Adaptive Resonance Theory Neural Network (ART NN)-based fault diagnosis system: A Case Study of gas turbine system in Resak Development Platform

The project introduces a case study of a real gas turbine system in Resak Development Platform. There are two main objectives of this project. The first objective is aimed to achieve an online fault diagnosis model using Adaptive Resonance Theorem (ART) as a considered option to avoid potential faults happen during plant system and process. The second objective is focused on a solution to improve the maintenance plan for the gas turbine system to be more economical yet still maintaining its safety level