Architecture and Design Methodology of Self-Optimizing Mechatronic Systems

The conceivable development of information and communication technology will enable mechatronic systems with inherent partial intelligence. We refer to this by using the term \"self-optimization\". Self-Optimizing systems react autonomously and flexibly on changing operation conditions. They are able to learn and optimize their behavior at runtime. The development of mechatronic and especially self-optimizing systems is still a challenge. A significant milestone within the development is the principle solution. It determines the basic structure as well as the operation mode of the system and is the result of the conceptual design. Additionally it is the basis for the concretization of the system which involves experts from several domains, such as mechanics, electrical engineering/electronics, control engineering and software engineering. This contribution presents a new specification technique for the conceptual design of mechatronic and self-optimizing systems. It also uses the railway technology as a complex example, to demonstrate how to use this specification technique and in which way it profits for the development of future mechanical engineering systems. Keywords Design Methodology, Mechatronics, Self-Optimization, Principle Solution, Conceptual Design, Domain-Spanning Specificatio

Design, modelling, simulation and integration of cyber physical systems: Methods and applications

The main drivers for the development and evolution of Cyber Physical Systems (CPS) are the reduction of development costs and time along with the enhancement of the designed products. The aim of this survey paper is to provide an overview of different types of system and the associated transition process from mechatronics to CPS and cloud-based (IoT) systems. It will further consider the requirement that methodologies for CPS-design should be part of a multi-disciplinary development process within which designers should focus not only on the separate physical and computational components, but also on their integration and interaction. Challenges related to CPS-design are therefore considered in the paper from the perspectives of the physical processes, computation and integration respectively. Illustrative case studies are selected from different system levels starting with the description of the overlaying concept of Cyber Physical Production Systems (CPPSs). The analysis and evaluation of the specific properties of a sub-system using a condition monitoring system, important for the maintenance purposes, is then given for a wind turbine

Towards Digital Twin-enabled DevOps for CPS providing Architecture-Based Service Adaptation & Verification at Runtime

Industrial Product-Service Systems (IPSS) denote a service-oriented (SO) way of providing access to CPS capabilities. The design of such systems bears high risk due to uncertainty in requirements related to service function and behavior, operation environments, and evolving customer needs. Such risks and uncertainties are well known in the IT sector, where DevOps principles ensure continuous system improvement through reliable and frequent delivery processes. A modular and SO system architecture complements these processes to facilitate IT system adaptation and evolution. This work proposes a method to use and extend the Digital Twins (DTs) of IPSS assets for enabling the continuous optimization of CPS service delivery and the latter's adaptation to changing needs and environments. This reduces uncertainty during design and operations by assuring IPSS integrity and availability, especially for design and service adaptations at CPS runtime. The method builds on transferring IT DevOps principles to DT-enabled CPS IPSS. The chosen design approach integrates, reuses, and aligns the DT processing and communication resources with DevOps requirements derived from literature. We use these requirements to propose a DT-enabled self-adaptive CPS model, which guides the realization of DT-enabled DevOps in CPS IPSS. We further propose detailed design models for operation-critical DTs that integrate CPS closed-loop control and architecture-based CPS adaptation. This integrated approach enables the implementation of A/B testing as a use case and central concept to enable CPS IPSS service adaptation and reconfiguration. The self-adaptive CPS model and DT design concept have been validated in an evaluation environment for operation-critical CPS IPSS. The demonstrator achieved sub-millisecond cycle times during service A/B testing at runtime without causing CPS operation interferences and downtime.Comment: Final published version appearing in 17th Symposium on Software Engineering for Adaptive and Self-Managing Systems (SEAMS 2022

Product Design

Product design is a comprehensive process related to the creation of new products, and the ability to design and develop efficient products are key to success in today’s dynamic global market. Written by experts in the field, this book provides a comprehensive overview of the product design process and its applications in various fields, particularly engineering. Over seven chapters, the authors explore such topics as development of new product design methodologies, implementation of effective methods for integrated products, development of more visualized environments for task-based conceptual design methods, and development of engineering design tools based on 3D photogrammetry, among others

Proceedings of the 18th International Conference on Engineering Design (ICED11):Book of Abstracts

The ICED series of conferences is the Design Society's "flagship" event. ICED11 took place on August 15-18, 2011, at the campus of the Danish Technical University in Lyngby/Copenhagen, Denmark. The Proceedings of the conference are published in 10 individual volumes, arranged according to topics. All volumes of the Proceedings may be purchased individually through Amazon and other on-line booksellers. For members of the Design Society, all papers are available on this website. The Programme and Abstract Book is publically available for download

Principles of energy optimization underlying human walking gait adaptations

Learning to move in novel situations is a complex process. We need to continually learn the changing situations and determine the best way to move. Optimization is a widely accepted framework for this process. However, little is known about algorithms used by the nervous system to perform this optimization. Our lab recently found evidence that people can continuously optimize energy during walking. My goal in this thesis is to identify principles of optimization, particularly energy optimization in walking, that govern our choice of movement in novel situations. I used two novel walking tasks for this purpose. For the first task, I designed, built, and tested a mechatronic system that can quickly, accurately, and precisely apply forces to a user’s torso. It changes the relationship between a walking gait and its associated energetic cost—cost landscape—to shift the energy optimal walking gait. Participants shift their gait towards the new optimum in these landscapes. In my second project, I aimed to understand how the nervous system identifies when to initiate optimization. I used my system to create cost landscapes of three different cost gradients. I found that experiencing a steeper cost gradient through natural variability is not sufficient to cue the nervous system to initiate optimization. For my third and fourth projects, I used the task of split-belt walking. I collaborated with another research group to analyse the mechanics and energetics of walking with different step lengths on a split-belt treadmill. I found that people can harness energy from a split-belt treadmill by placing their leading leg further forward on the fast belt, and that there may be an energy optimal gait. In my fourth project, I used computer modelling to identify that there may exist an energy optimal gait due to the trade-off between the cost of swinging the leg and the cost of redirecting the body center of mass when transitioning from step to step. Together, these projects develop a new system and a new approach to understand energy optimization in walking. They uncover principles governing the initiation of this process and our ability to benefit from it

Fujaba days 2009 : proceedings of the 7th international Fujaba days, Eindhoven University of Technology, the Netherlands, November 16-17, 2009

Fujaba is an Open Source UML CASE tool project started at the software engineering group of Paderborn University in 1997. In 2002 Fujaba has been redesigned and became the Fujaba Tool Suite with a plug-in architecture allowing developers to add functionality easily while retaining full control over their contributions. Multiple Application Domains Fujaba followed the model-driven development philosophy right from its beginning in 1997. At the early days, Fujaba had a special focus on code generation from UML diagrams resulting in a visual programming language with a special emphasis on object structure manipulating rules. Today, at least six rather independent tool versions are under development in Paderborn, Kassel, and Darmstadt for supporting (1) reengineering, (2) embedded real-time systems, (3) education, (4) specification of distributed control systems, (5) integration with the ECLIPSE platform, and (6) MOF-based integration of system (re-) engineering tools. International Community According to our knowledge, quite a number of research groups have also chosen Fujaba as a platform for UML and MDA related research activities. In addition, quite a number of Fujaba users send requests for more functionality and extensions. Therefore, the 7th International Fujaba Days aimed at bringing together Fujaba developers and Fujaba users from all over the world to present their ideas and projects and to discuss them with each other and with the Fujaba core development team

Development of Digital Control Systems for Wearable Mechatronic Devices: Applications in Musculoskeletal Rehabilitation of the Upper Limb

The potential for wearable mechatronic systems to assist with musculoskeletal rehabilitation of the upper limb has grown with the technology. One limiting factor to realizing the benefits of these devices as motion therapy tools is within the development of digital control solutions. Despite many device prototypes and research efforts in the surrounding fields, there are a lack of requirements, details, assessments, and comparisons of control system characteristics, components, and architectures in the literature. Pairing this with the complexity of humans, the devices, and their interactions makes it a difficult task for control system developers to determine the best solution for their desired applications. The objective of this thesis is to develop, evaluate, and compare control system solutions that are capable of tracking motion through the control of wearable mechatronic devices. Due to the immaturity of these devices, the design, implementation, and testing processes for the control systems is not well established. In order to improve the efficiency and effectiveness of these processes, control system development and evaluation tools have been proposed. The Wearable Mechatronics-Enabled Control Software framework was developed to enable the implementation and comparison of different control software solutions presented in the literature. This framework reduces the amount of restructuring and modification required to complete these development tasks. An integration testing protocol was developed to isolate different aspects of the control systems during testing. A metric suite is proposed that expands on the existing literature and allows for the measurement of more control characteristics. Together, these tools were used ii ABSTRACT iii to developed, evaluate, and compare control system solutions. Using the developed control systems, a series of experiments were performed that involved tracking elbow motion using wearable mechatronic elbow devices. The accuracy and repeatability of the motion tracking performances, the adaptability of the control models, and the resource utilization of the digital systems were measured during these experiments. Statistical analysis was performed on these metrics to compare between experimental factors. The results of the tracking performances show some of the highest accuracies for elbow motion tracking with these devices. The statistical analysis revealed many factors that significantly impact the tracking performance, such as visual feedback, motion training, constrained motion, motion models, motion inputs, actuation components, and control outputs. Furthermore, the completion of the experiments resulted in three first-time studies, such as the comparison of muscle activation models and the quantification of control system task timing and data storage needs. The successes of these experiments highlight that accurate motion tracking, using biological signals of the user, is possible, but that many more efforts are needed to obtain control solutions that are robust to variations in the motion and characteristics of the user. To guide the future development of these control systems, a national survey was conducted of therapists regarding their patient data collection and analysis methods. From the results of this survey, a series of requirements for software systems, that allow therapists to interact with the control systems of these devices, were collected. Increasing the participation of therapists in the development processes of wearable assistive devices will help to produce better requirements for developers. This will allow the customization of control systems for specific therapies and patient characteristics, which will increase the benefit and adoption rate of these devices within musculoskeletal rehabilitation programs

Design, Simulation, Manufacturing: The Innovation Exchange

The content of this book is based on the 3rd International Conference on Design, Simulation, Manufacturing: The Innovation Exchange (DSMIE-2020), held on June 9-12, 2020, in Kharkiv, Ukraine. This book reports on topics at the interface between manufacturing, materials, mechanical, and chemical engineering, with a special emphasis on design, simulation, and manufacturing issues. Specifically, it covers the development of computer-aided technologies for product design, the implementation of smart manufacturing systems and Industry 4.0 strategies, topics in technological assurance, numerical simulation, and experimental studies of cutting, milling, grinding, pressing, and profiling processes, as well as the development and implementation of advanced materials. It covers recent developments in the mechanics of solids and structures, numerical simulation of coupled problems, including wearing, compression, detonation, and collision, chemical process technology, including ultrasonic technology, capillary rising process, pneumatic classification, membrane electrolysis, and absorption process. Further, it reports on developments in the field of heat and mass transfer, energyefficient technologies, and industrial ecology. The book provides academics and professionals with extensive information on trends, technologies, challenges, and practice-oriented experience in the areas mentioned above