Current Sensing for Automotive Electronics -- A Survey

Current sensing is widely used in power electronic applications such as dc-dc power converters and adjustable-speed motor drives. Such power converters are the basic building blocks of drivetrains in electric, hybrid, and plug-in hybrid electric vehicles. The performance and control of such vehicles depend on the accuracy, bandwidth, and efficiency of its sensors. Various current-sensing techniques based on different physical effects such as Faraday\u27s induction law, Ohm\u27s law, Lorentz force law, the magnetoresistance effect, and the magnetic saturation effect are described in this paper. Each technique is reviewed and examined. The current measurement methods are compared and analyzed based on their losslessness, simplicity, and ease of implementation

Current measurement in power electronic and motor drive applications - a comprehensive study

Current measurement has many applications in power electronics and motor drives. Current measurement is used for control, protection, monitoring, and power management purposes. Parameters such as low cost, accuracy, high current measurement, isolation needs, broad frequency bandwidth, linearity and stability with temperature variations, high immunity to dv/dt, low realization effort, fast response time, and compatibility with integration process are required to ensure high performance of current sensors. Various current sensing techniques based on different physical effects such as Faraday\u27s induction law, Ohm\u27s law, Lorentz force law, magneto-resistance effect, and magnetic saturation are studied in this thesis. Review and examination of these current measurement methods are presented. The most common current sensing method is to insert a sensing resistor in the path of an unknown current. This method incurs significant power loss in a sense resistor at high output currents. Alternatives for accurate and lossless current measurement are presented in this thesis. Various current sensing techniques with self-tuning and self-calibration for accurate and continuous current measurement are also discussed. Isolation and large bandwidth from dc to several kilo-hertz or mega-hertz are the most difficult, but also most crucial characteristics of current measurement. Electromagnetic-based current sensing techniques, which are used to achieve these characteristics, are analyzed. Many applications require average current information for control purposes. Different average current sensing methods of measuring average current are also reviewed. --Abstract, page iii

An Inductor Emulator Approach to Peak Current-mode Control in a 4-Phase Buck Regulator

abstract: High-efficiency DC-DC converters make up one of the important blocks of state-of-the-art power supplies. The trend toward high level of transistor integration has caused load current demands to grow significantly. Supplying high output current and minimizing output current ripple has been a driving force behind the evolution of Multi-phase topologies. Ability to supply large output current with improved efficiency, reduction in the size of filter components, improved transient response make multi-phase topologies a preferred choice for low voltage-high current applications. Current sensing capability inside a system is much sought after for applications which include Peak-current mode control, Current limiting, Overload protection. Current sensing is extremely important for current sharing in Multi-phase topologies. Existing approaches such as Series resistor, SenseFET, inductor DCR based current sensing are simple but their drawbacks such low efficiency, low accuracy, limited bandwidth demand a novel current sensing scheme. This research presents a systematic design procedure of a 5V - 1.8V, 8A 4-Phase Buck regulator with a novel current sensing scheme based on replication of the inductor current. The proposed solution consists of detailed system modeling in PLECS which includes modification of the peak current mode model to accommodate the new current sensing element, derivation of power-stage and Plant transfer functions, Controller design. The proposed model has been verified through PLECS simulations and compared with a transistor-level implementation of the system. The time-domain parameters such as overshoot and settling-time simulated through transistor-level implementation is in close agreement with the results obtained from the PLECS model.Dissertation/ThesisMasters Thesis Electrical Engineering 201

Low-to-Medium Power Single Chip Digital Controlled DC-DC Regulator for Point-of-Load Applications

A DC-DC converter for generating a DC output voltage includes: a digitally controlled pulse width modulator (DPWM) for controlling a switching power stage to supply a varying voltage to an inductor; and a digital voltage feedback circuit for controlling the DPWM in accordance with a feedback voltage corresponding to the DC output voltage, the digital voltage feedback circuit including: a first voltage controlled oscillator for converting the feedback voltage into a first frequency signal and to supply the first frequency signal to a first frequency discriminator; a second voltage controlled oscillator for converting a reference voltage into a second frequency signal and to supply the second frequency signal to a second frequency discriminator; a digital comparator for comparing digital outputs of the first and second frequency discriminators and for outputting a digital feedback signal; and a controller for controlling the DPWM in accordance with the digital feedback signal

High Efficiency LED Drivers: A Review

Recently various soft switching techniques have been developed for various DC-DC based LED drivers. Typical driver circuits in the market have efficiency between 80% - 95% with majority having efficiency between 80% - 90%. Various topologies and strategies are available to obtain the best performance. A comparison and discussion of different buck and floating buck topologies used as driver in LED lighting application are presented in this paper

Linearized differential current sensor in low-voltage CMOS

PURPOSE : This work aims to improve upon the linearity of integrated CMOS current sensors used in switch mode power supply topologies, using a low-cost and low-voltage (less than 1.2 V) CMOS technology node. Improved sensor accuracy contributes to efficiency in switched supplies by reducing measurement errors when it is integrated with closed-loop control. DESIGN/METHODOLOGY/APPROACH : Integrated current-sensing methods were investigated and CMOS solutions were prioritized. These solutions were implemented and characterized in the desired process and shortcomings were identified. A theoretical analysis accompanied by simulated tests was used to refine improvements which were prototyped. The current sensor prototypes were fabricated and tested. FINDINGS : Measured and simulated results are presented which show improved linearity in current sensor outputs. Techniques borrowed from analog amplifier design can be used to improve the dynamic range and linearity of current-steered CMOS pairs for measuring current. A current sensor with a gain of 5 V/A operating in a 10 MHz switch mode supply environment is demonstrated. ORIGINALITY/VALUE : This paper proposes an alternative approach to creating suitable bias conditions for linearity in a SenseFET topology. The proposed method is compact and architecturally simple in comparison to other techniques.http://www.emeraldinsight.com/loi/miElectrical, Electronic and Computer Engineerin

A Dual-Supply Buck Converter with Improved Light-Load Efficiency

Power consumption and device size have been placed at the primary concerns for battery-operated portable applications. Switching converters gain popularity in powering portable devices due to their high efficiency, compact sizes and high current delivery capability. However portable devices usually operate at light loads most of the time and are only required to deliver high current in very short periods, while conventional buck converter suffers from low efficiency at light load due to the switching losses that do not scale with load current. In this research, a novel technique for buck converter is proposed to reduce the switching loss by reducing the effective voltage supply at light load. This buck converter, implemented in TSMC 0.18 micrometers CMOS technology, operates with a input voltage of 3.3V and generates an output voltage of 0.9V, delivers a load current from 1mA to 400mA, and achieves 54 percent ~ 91 percent power efficiency. It is designed to work with a constant switching frequency of 3MHz. Without sacrificing output frequency spectrum or output ripple, an efficiency improvement of up to 20 percent is obtained at light load

Development of electronics for microultrasound capsule endoscopy

Development of intracorporeal devices has surged in the last decade due to advancements in the semiconductor industry, energy storage and low-power sensing systems. This work aims to present a thorough systematic overview and exploration of the microultrasound (µUS) capsule endoscopy (CE) field as the development of electronic components will be key to a successful applicable µUSCE device. The research focused on investigating and designing high-voltage (HV, < 36 V) generating and driving circuits as well as a low-noise amplifier (LNA) for battery-powered and volume-limited systems. In implantable applications, HV generation with maximum efficiency is required to improve the operational lifetime whilst reducing the cost of the device. A fully integrated hybrid (H) charge pump (CP) comprising a serial-parallel (SP) stage was designed and manufactured for > 20 V and 0 - 100 µA output capabilities. The results were compared to a Dickson (DKCP) occupying the same chip area; further improvements in the SPCP topology were explored and a new switching scheme for SPCPs was introduced. A second regulated CP version was excogitated and manufactured to use with an integrated µUS pulse generator. The CP was manufactured and tested at different output currents and capacitive loads; its operation with an US pulser was evaluated and a novel self-oscillating CP mechanism to eliminate the need of an auxiliary clock generator with a minimum area overhead was devised. A single-output universal US pulser was designed, manufactured and tested with 1.5 MHz, 3 MHz, and 28 MHz arrays to achieve a means of fully-integrated, low-power transducer driving. The circuit was evaluated for power consumption and pulse generation capabilities with different loads. Pulse-echo measurements were carried out and compared with those from a commercial US research system to characterise and understand the quality of the generated pulse. A second pulser version for a 28 MHz array was derived to allow control of individual elements. The work involved its optimisation methodology and design of a novel HV feedback-based level-shifter. A low-noise amplifier (LNA) was designed for a wide bandwidth µUS array with a centre frequency of 28 MHz. The LNA was based on an energy-efficient inverter architecture. The circuit encompassed a full power-down functionality and was investigated for a self-biased operation to achieve lower chip area. The explored concepts enable realisation of low power and high performance LNAs for µUS frequencies

Battery-sourced switched-inductor multiple-output CMOS power-supply systems

Wireless microsystems add intelligence to larger systems by sensing, processing and transmitting information which can ultimately save energy and resources. Each function has their own power profile and supply level to maximize performance and save energy since they are powered by a small battery. Also, due to its small size, the battery has limited energy and therefore the power-supply system cannot consume much power. Switched-inductor converters are efficient across wide operating conditions but one fundamental challenge is integration because miniaturized dc-dc converters cannot afford to accommodate more than one off-chip power inductor. The objective of this research is to explore, develop, analyze, prototype, test, and evaluate how one switched inductor can derive power from a small battery to supply, regulate, and respond to several independent outputs reliably and accurately. Managing and stabilizing the feedback loops that supply several outputs at different voltages under diverse and dynamic loading conditions with one CMOS chip and one inductor is also challenging. Plus, since a single inductor cannot supply all outputs at once, steady-state ripples and load dumps produce cross-regulation effects that are difficult to manage and suppress. Additionally, as the battery depletes the power-supply system must be able to regulate both buck and boost voltages. The presented system can efficiently generate buck and boost voltages with the fastest response time while having a low silicon area consumption per output in a low-cost technology which can reduce the overall size and cost of the system.Ph.D

A Fast Response Dual Mode Buck Converter with Automatic Mode Transition

Dual mode DC-DC converters utilizing PWM and PFM modes of operation have been widely used to improve the efficiency over a wide range of the load current. Due to the highly varying nature of the load, it is beneficial to have the converter switch between the modes without an external mode select signal. This work proposes a new technique for automatic mode switching which maintains very high efficiency at light loads and at the same time, keeps the output well regulated during a load transient from sleep to the active state. The Constant On-time PFM scheme and a zero current detector avoids the use of an accurate current sensing block. The power supply rejection is also improved using feed-forward paths from the supply in both the PWM and PFM modes. A new implementation of the PWM controller with clamped error voltage required to meet the specifications is also shown. The proposed feedback implementation using a programmable current source and resistance provides smooth output programming