Design of a bidirectional energy buffer using a switched-capacitor converter and supercapacitors for an auxiliary EIS converter for fuel cell stacks

Fuel cell as an attractive clean energy source has gained a great deal of interest. To increase the durability and reliability of fuel cells, diagnostics systems that can detect degradation and faults inside fuel cell stacks in end applications are highly in need. Electrochemical impedance spectroscopy (EIS), among other methods, is a promising characterizing tool for diagnostics and condition monitoring of fuel cells. It was traditionally only applied to single-cell or short stacks at low-power levels and required special laboratory equipment, but was recently brought to high-power stacks too which was made possible by many technological advancements. This is mainly owing to a growing interest in performing in situ EIS as a non-destructive method without the need for dismantling the stack. Unlike traditional approaches which relied on extra equipment, converter-based EIS provides attractive solutions for this purpose. In this thesis, the design and utilization of a bidirectional energy buffer module composed of a switched-capacitor converter (SCC) and a supercapacitor string for a new auxiliary EIS converter solution is presented. The module is designed towards having a more compact auxiliary converter unit. The design of the proposed energy buffer module is investigated in detail and a guideline is provided considering the application-specific optimal conversion ratio, supercapacitor string capacitance, and the probable limitations imposed by high EIS frequencies on certain situations. In a nutshell, the proposed switched-capacitor converter module (SCCM) consists of a bidirectional high voltage-gain SCC connected with supercapacitor string helps with the compactness and miniaturization of the entire auxiliary EIS converter and eliminating the potential problems of electrolytic capacitors such as bulkiness and limited lifetime due to the impact of ripples. The SCCM energy buffer with a high voltage gain offers a high buffering ratio for utilizing supercapacitors as the energy storage device

Analysis on Supercapacitor Assisted Low Dropout (SCALDO) Regulators

State-of-the-art electronic systems employ three fundamental techniques for DC-DC converters: (a) switch-mode power supplies (SMPS); (b) linear power supplies; (c) switched capacitor (charge pump) converters. In practical systems, these three techniques are mixed to provide a complex, but elegant, overall solution, with energy efficiency, effective PCB footprint, noise and transient performance to suit different electronic circuit blocks. Switching regulators have relatively high end-to-end efficiency, in the range of 70 to 93%, but can have issues with output noise and EMI/RFI emissions. Switched capacitor converters use a set of capacitors for energy storage and conversion. In general, linear regulators have low efficiencies in the range 30 to 60%. However, they have outstanding output characteristics such as low noise, excellent transient response to load current fluctuations, design simplicity and low cost design which are far superior to SMPS. Given the complex situation in switch-mode converters, low dropout (LDO) regulators were introduced to address the equirements of noise-sensitive and fast transient loads in portable devices. A typical commercial off-the-shelf LDO has its input voltage slightly higher than the desired regulated output for optimal efficiency. The approximate efficiency of a linear regulator, if the power consumed by the control circuits is negligible, can be expressed by the ratio of Vo/Vin. A very low frequency supercapacitor circulation technique can be combined with commercial low dropout regulator ICs to significantly increase the end-to-end efficiency by a multiplication factor in the range of 1.33 to 3, compared to the efficiency of a linear regulator circuit with the same input-output voltages. In this patented supercapacitor-assisted low dropout (SCALDO) regulator technique developed by a research team at the University of Waikato, supercapacitors are used as lossless voltage droppers, and the energy reuse occurs at very low frequencies in the range of less than ten hertz, eliminating RFI/EMI concerns. This SCALDO technique opens up a new approach to design step-down, DC-DC converters suitable for processor power supplies with very high end-to-end efficiency which is closer to the efficiencies of practical switching regulators, while maintaining the superior output specifications of a linear design. Furthermore, it is important to emphasize that the SCALDO technique is not a variation of well-known switched capacitor DC-DC converters. In this thesis, the basic SCALDO concept is further developed to achieve generalised topologies, with the relevant theory that can be applied to a converter with any input-output step-down voltage combination. For these generalised topologies, some important design parameters, such as the number of supercapacitors, switching matrix details and efficiency improvement factors, are derived to form the basis of designing SCALDO regulators. With the availability of commercial LDO ICs with output current ratings up to 10 A, and thin-prole supercapacitors with DC voltage ratings from 2.3 to 5.5 V, several practically useful, medium-current SCALDO prototypes: 12V-to-5V, 5V-to-2V, 5.5V-to-3.3V have been developed. Experimental studies were carried out on these SCALDO prototypes to quantify performance in terms of line regulation, load regulation, efficiency and transient response. In order to accurately predict the performance and associated waveforms of the individual phases (charge, discharge and transition) of the SCALDO regulator, Laplace transform-based theory for supercapacitor circulation is developed, and analytical predictions are compared with experimental measurements for a 12V-to-5V prototype. The analytical results tallied well with the practical waveforms observed in a 12V-to-5V converter, indicating that the SCALDO technique can be generalized to other versatile configurations, and confirming that the simplified assumptions used to describe the circuit elements are reasonable and justifiable. After analysing the performance of several SCALDO prototypes, some practical issues in designing SCALDO regulators have been identified. These relate to power losses and implications for future development of the SCALDO design

Design of module level converters in photovoltaic power systems

The application of distributed maximum power point tracking (DMPPT) technology in solar photovoltaic (PV) systems is a hot topic in industry and academia. In the PV industry, grid integrated power systems are mainstream. The main objective for PV system design is to increase energy conversion efficiency and decrease the levelized cost of electricity of PV generators. This thesis firstly presents an extensive review of state-of-the-art PV technologies. With focus on grid integrated PV systems research, various aspects covered include PV materials, conventional full power processing DMPPT architectures, main MPPT techniques, and traditional partial power processing DMPPT architectures. The main restrictions to applying traditional DMPPT architectures in large power systems are discussed. A parallel connected partial power processing DMPPT architecture is proposed aiming to overcome existing restrictions. With flexible ‘plug-and-play’ functionality, the proposed architecture can be readily expanded to supply a downstream inverter stage or dc network. By adopting smaller module integrated converters, the proposed approach provides a possible efficiency improvement and cost reduction. The requirements for possible converter candidates and control strategies are analysed. One representative circuit scheme is presented as an example to verify the feasibility of the design. An electromagnetic transient model is built for different power scale PV systems to verify the DMPPT feasibility of the evaluated architecture in a large-scale PV power system. Voltage boosting ability is widely needed for converters in DMPPT applications. Impedance source converters (ISCs) are the main converter types with step-up ability. However, these converters have a general problem of low order distortion when applied in dc-ac applications. To solve this problem, a generic plug-in repetitive control strategy for a four-switch three-phase ISC type inverter configuration is developed. Simulation and experimental results confirm that this control strategy is suitable for many ISC converters.The application of distributed maximum power point tracking (DMPPT) technology in solar photovoltaic (PV) systems is a hot topic in industry and academia. In the PV industry, grid integrated power systems are mainstream. The main objective for PV system design is to increase energy conversion efficiency and decrease the levelized cost of electricity of PV generators. This thesis firstly presents an extensive review of state-of-the-art PV technologies. With focus on grid integrated PV systems research, various aspects covered include PV materials, conventional full power processing DMPPT architectures, main MPPT techniques, and traditional partial power processing DMPPT architectures. The main restrictions to applying traditional DMPPT architectures in large power systems are discussed. A parallel connected partial power processing DMPPT architecture is proposed aiming to overcome existing restrictions. With flexible ‘plug-and-play’ functionality, the proposed architecture can be readily expanded to supply a downstream inverter stage or dc network. By adopting smaller module integrated converters, the proposed approach provides a possible efficiency improvement and cost reduction. The requirements for possible converter candidates and control strategies are analysed. One representative circuit scheme is presented as an example to verify the feasibility of the design. An electromagnetic transient model is built for different power scale PV systems to verify the DMPPT feasibility of the evaluated architecture in a large-scale PV power system. Voltage boosting ability is widely needed for converters in DMPPT applications. Impedance source converters (ISCs) are the main converter types with step-up ability. However, these converters have a general problem of low order distortion when applied in dc-ac applications. To solve this problem, a generic plug-in repetitive control strategy for a four-switch three-phase ISC type inverter configuration is developed. Simulation and experimental results confirm that this control strategy is suitable for many ISC converters

Power management systems based on switched-capacitor DC-DC converter for low-power wearable applications

The highly efficient ultra-low-power management unit is essential in powering low-power wearable electronics. Such devices are powered by a single input source, either by a battery or with the help of a renewable energy source. Thus, there is a demand for an energy conversion unit, in this case, a DC-DC converter, which can perform either step-up or step-down conversions to provide the required voltage at the load. Energy scavenging with a boost converter is an intriguing choice since it removes the necessity of bulky batteries and considerably extends the battery life. Wearable devices are typically powered by a monolithic battery. The commonly available battery such as Alkaline or Lithium-ion, degrade over time due to their life spans as it is limited by the number of charge cycles- which depend highly on the environmental and loading condition. Thus, once it reaches the maximum number of life cycles, the battery needs to be replaced. The operation of the wearable devices is limited by usable duration, which depends on the energy density of the battery. Once the stored energy is depleted, the operation of wearable devices is also affected, and hence it needs to be recharged. The energy harvesters- which gather the available energy from the surroundings, however, have no limitation on operating life. The application can become battery-less given that harvestable energy is sufficiently powering the low-power devices. Although the energy harvester may not completely replace the battery source, it ensures the maximum duration of use and assists to become autonomous and self-sustain devices. The photovoltaic (PV) cell is a promising candidate as a hypothetical input supply source among the energy harvesters due to its smaller area and high power density over other harvesters. Solar energy use PV harvester can convert ambient light energy into electrical energy and keep it in the storage device. The harvested output of PV cannot directly connect to wearable loads for two main reasons. Depending on the incoming light, the harvested current result in varying open-circuit voltage. It requires the power management circuit to deal with unregulated input variation. Second, depending on the PV cell's material type and an effective area, the I-V characteristic's performance varies, resulting in a variation of the output power. There are several works of maximum power point tracking (MPPT) methods that allow the solar energy harvester to achieve optimal harvested power. Therefore, the harvested power depends on the size and usually small area cell is sufficient for micro-watt loads low-powered applications. The available harvested voltage, however, is generally very low-voltage range between 0.4-0.6 V. The voltage ratings of electronics in standard wearable applications operate in 1.8-3 V voltages as described in introduction’s application example section. It is higher than the supply source can offer. The overcome the mismatch voltage between source and supply circuit, a DC-DC boost converter is necessary. The switch-mode converters are favoured over the linear converters due to their highly efficient and small area overhead. The inductive converter in the switch-mode converter is common due to its high-efficiency performance. However, the integration of the inductor in the miniaturised integrated on-chip design tends to be bulky. Therefore, the switched-capacitor approach DC-DC converters will be explored in this research. In the switched-capacitor converter universe, there is plenty of work for single-output designs for various topologies. Most converters are reconfigurable to the different DC voltage levels apart from Dickson and cross-coupled charge pump topologies due to their boosting power stage architecture through a number of stages. However, existing multi-output converters are limited to the fixed gain ratio. This work explores the reconfigurable dual-output converter with adjustable gain to compromise the research gap. The thesis's primary focus is to present the inductor-less, switched-capacitor-based DC-DC converter power management system (PMS) supplied by a varying input of PV energy harvester input source. The PMS should deliver highly efficient regulated voltage conversion ratio (VCR) outputs to low-power wearable electronic devices that constitute multi-function building blocks

Power Converters in Power Electronics

In recent years, power converters have played an important role in power electronics technology for different applications, such as renewable energy systems, electric vehicles, pulsed power generation, and biomedical sciences. Power converters, in the realm of power electronics, are becoming essential for generating electrical power energy in various ways. This Special Issue focuses on the development of novel power converter topologies in power electronics. The topics of interest include, but are not limited to: Z-source converters; multilevel power converter topologies; switched-capacitor-based power converters; power converters for battery management systems; power converters in wireless power transfer techniques; the reliability of power conversion systems; and modulation techniques for advanced power converters

Resonance mode power supplies with power factor correction

There is an increasing need for AC-DC converters to draw a pure sinusoidal current at near unity power factor from the AC mains. Most conventional power factor correcting systems employ PWM techniques to overcome the poor power factor being presented to the mains. However, the need for smaller and lighter power processing equipment has motivated the use of higher internal conversion frequencies in the past. In this context, resonant converters are becoming a viable alternative to the conventional PWM controlled power supplies. The thesis presents the implementation of active power factor correction in power supplies, using resonance mode techniques. It reviews the PWM power factor correction circuit topologies previously used. The possibility of converting these PWM topologies to resonant mode versions is discussed with a critical assessment as to the suitability of the semiconductor switching devices available today for deployment in these resonant mode supplies. The thesis also provides an overview of the methods used to model active semiconductor devices. The computer modelling is done using the PSpice microcomputer simulation program. The modifications that are needed to the built in MOSFET model in PSpice, when modeling high frequency circuits is discussed. A new two transistor model which replicates the action of a OTO thyristor is also presented. The new model enables the designer to estimate the device parameters with ease by adopting a short calculation and graphical design procedure, based on the manufacturer's data sheets. The need for a converter with a high efficiency, larger power/weight ratio, high input power factor with reduced line current distortion and reduced cost has led to the development of a new resonant mode converter topology, for power processing. The converter presents a near resistive load to the mains thus ensuring a high input power factor, while providing a stabilised de voltage at the output with a small lOOHz ripple. The supply is therefore ideal for preregulation applications. A description of the modes of operation and the analysis of the power circuit are included in the thesis. The possibility of using the converter for low output voltage applications is also discussed. The design of a 300W, 80kHz prototype model of this circuit is presented in the thesis. The design of the isolation transformer and other magnetic components are described in detail. The selection of circuit components and the design and implementation of the variable frequency control loop are also discussed. An evaluation of the experimental and computer simulated results obtained from the prototype model are included in the presentation. The thesis further presents a zero-current switching quasi-resonant flyback circuit topology with power factor correction. The reasons for using this topology for off-line power conversion applications are discussed. The use of a cascoded combination of a bipolar power transistor and two power MOSFETs i~ the configuration has enabled the circuit to process moderate levels of power while simultaneously switching at high frequencies. This fulfils the fundamental precondition for miniaturisation. It also provides a well regulated DC output voltage with a very small ripple while maintaining a high input power factor. The circuit is therefore ideal for use in mobile applications. A preliminary design of the above circuit, its analysis using PSpice, the design of the control circuit, current limiting and overcurrent protection circuitry and the implementation of closed-loop control are all included in the thesis. The experimental results obtained from a bread board model is also presented with an evaluation of the circuit performance. The power factor correction circuit is finally installed in this supply and the overall converter performance is assessed

MODELING AND CONTROL OF DIRECT-CONVERSION HYBRID SWITCHED-CAPACITOR DC-DC CONVERTERS

Efficient power delivery is increasingly important in modern computing, communications, consumer and other electronic systems, due to the high power demand and thermal concerns accompanied by performance advancements and tight packaging. In pursuit of high efficiency, small physical volume, and flexible regulation, hybrid switched-capacitor topologies have emerged as promising candidates for such applications. By incorporating both capacitors and inductors as energy storage elements, hybrid topologies achieve high power density while still maintaining soft charging and efficient regulation characteristics. However, challenges exist in the hybrid approach. In terms of reliability, each flying capacitor should be maintained at a nominal `balanced\u27 voltage for robust operation (especially during transients and startup), complicating the control system design. In terms of implementation, switching devices in hybrid converters often need complex gate driving circuits which add cost, area, and power consumption. This dissertation explores techniques that help to mitigate the aforementioned challenges. A discrete-time state space model is derived by treating the hybrid converter as two subsystems, the switched-capacitor stage and the output filter stage. This model is then used to design an estimator that extracts all flying capacitor voltages from the measurement of a single node. The controllability and observability of the switched-capacitor stage reveal the fundamental cause of imbalance at certain conversion ratios. A new switching sequence, the modified phase-shifted pulse width modulation, is developed to enable natural balance in originally imbalanced scenarios. Based on the model, a novel control algorithm, constant switch stress control, is proposed to achieve both output voltage regulation and active balance with fast dynamics. Finally, the design technique and test result of an integrated hybrid switched-capacitor converter are reported. A proposed gate driving strategy eliminates the need for external driving supplies and reduces the bootstrap capacitor area. On-chip mixed signal control ensures fast balancing dynamics and makes hard startup tolerable. This prototype achieves 96.9\% peak efficiency at 5V:1.2V conversion and a startup time of 12$\mu s$, which is over 100 times faster than the closest prior art. With the modeling, control, and design techniques introduced in this dissertation, the application of hybrid switched-capacitor converters may be extended to scenarios that were previously challenging for them, allowing enhanced performance compared to using traditional topologies. For problems that may require future attention, this dissertation also points to possible directions for further improvements

Power Electronics and Energy Management for Battery Storage Systems

The deployment of distributed renewable generation and e-mobility systems is creating a demand for improved dynamic performance, flexibility, and resilience in electrical grids. Various energy storages, such as stationary and electric vehicle batteries, together with power electronic interfaces, will play a key role in addressing these requests thanks to their enhanced functionality, fast response times, and configuration flexibility. For the large-scale implementation of this technology, the associated enabling developments are becoming of paramount importance. These include energy management algorithms; optimal sizing and coordinated control strategies of different storage technologies, including e-mobility storage; power electronic converters for interfacing renewables and battery systems, which allow for advanced interactions with the grid; and increase in round-trip efficiencies by means of advanced materials, components, and algorithms. This Special Issue contains the developments that have been published b researchers in the areas of power electronics, energy management and battery storage. A range of potential solutions to the existing barriers is presented, aiming to make the most out of these emerging technologies

Grid-Connected Renewable Energy Sources

The use of renewable energy sources (RESs) is a need of global society. This editorial, and its associated Special Issue “Grid-Connected Renewable Energy Sources”, offers a compilation of some of the recent advances in the analysis of current power systems that are composed after the high penetration of distributed generation (DG) with different RESs. The focus is on both new control configurations and on novel methodologies for the optimal placement and sizing of DG. The eleven accepted papers certainly provide a good contribution to control deployments and methodologies for the allocation and sizing of DG