Finite element analysis simulations for ultrasonic array NDE inspections

Advances in manufacturing techniques and materials have led to an increase in the demand for reliable and robust inspection techniques to maintain safety critical features. The application of modelling methods to develop and evaluate inspections is becoming an essential tool for the NDE community. Current analytical methods are inadequate for simulation of arbitrary components and heterogeneous materials, such as anisotropic welds or composite structures. Finite element analysis software (FEA), such as PZFlex, can provide the ability to simulate the inspection of these arrangements, providing the ability to economically prototype and evaluate improved NDE methods. FEA is often seen as computationally expensive for ultrasound problems however, advances in computing power have made it a more viable tool. This paper aims to illustrate the capability of appropriate FEA to produce accurate simulations of ultrasonic array inspections – minimizing the requirement for expensive test-piece fabrication. Validation is afforded via corroboration of the FE derived and experimentally generated data sets for a test-block comprising 1D and 2D defects. The modelling approach is extended to consider the more troublesome aspects of heterogeneous materials where defect dimensions can be of the same length scale as the grain structure. The model is used to facilitate the implementation of new ultrasonic array inspection methods for such materials. This is exemplified by considering the simulation of ultrasonic NDE in a weld structure in order to assess new approaches to imaging such structures

Can using Fagan Inspections improve the quality of specification in 2011? A Case Study

In this paper, we explore why Fagan Inspections have become obsolete in the software industry, given the body of evidence which supports their use to improve the quality of software artefacts and the software development process. Since the late 1970’s, much has been written about how Fagan Inspections improve the quality of both processes and outputs of the software development process. The literature indicates that the Fagan Inspection technique can improve quality of software (or other software development artefacts) by a reduction in defects of 60 – 90%. However, recent literature suggests that inspection techniques in general and Fagan Inspections in particular, are no longer used. A study in 1998 found that respondents used inspections either irregularly or not at all. Teams often review artefacts informally, but believe that they are performing an inspection or formal review. The lack of rigour in the review process results in reduced benefits and more defects in the artefacts. To explore this situation, we conducted a case study with a local enterprise and we report on the early findings. These suggest that the introduction of Fagan Inspections may have a number of benefits before they have even been introduced fully, including recognition of flaws in the current development process, development of technical knowledge relating to the software process domain, and improved team relations and a ‘quality’ culture. In addition, the personnel using Fagan Inspection gain experience in the production of ‘quality’ artefacts

Transfer Learning-Based Crack Detection by Autonomous UAVs

Unmanned Aerial Vehicles (UAVs) have recently shown great performance collecting visual data through autonomous exploration and mapping in building inspection. Yet, the number of studies is limited considering the post processing of the data and its integration with autonomous UAVs. These will enable huge steps onward into full automation of building inspection. In this regard, this work presents a decision making tool for revisiting tasks in visual building inspection by autonomous UAVs. The tool is an implementation of fine-tuning a pretrained Convolutional Neural Network (CNN) for surface crack detection. It offers an optional mechanism for task planning of revisiting pinpoint locations during inspection. It is integrated to a quadrotor UAV system that can autonomously navigate in GPS-denied environments. The UAV is equipped with onboard sensors and computers for autonomous localization, mapping and motion planning. The integrated system is tested through simulations and real-world experiments. The results show that the system achieves crack detection and autonomous navigation in GPS-denied environments for building inspection

Implementation of a Hardware/Software Platform for Real-Timedata-Intensive Applications in Hazardous Environments

Real-Time Technology and Applications Symposium. Brookline, MA, USA, 10-12 Oct. 1996In real-time data-intensive applications, the simultaneous achievement of the required performance and determinism is a difficult issue to address, mainly due to the time needed to perform I/O operations, which is more significant than the CPU processing time. Additional features need to be considered if these applications are intended to perform in hostile environments. In this paper, we address the implementation of a hardware/software platform designed to acquire, transfer, process and store massive amounts of information at sustained rates of several MBytes/sec, capable of supporting real-time applications with stringent throughput requirements under hazardous environmental conditions. A real-world system devoted to the inspection of nuclear power plants is presented as an illustrative examplePublicad

Infrared Thermography for Weld Inspection: Feasibility and Application

Traditional ultrasonic testing (UT) techniques have been widely used to detect surface and sub-surface defects of welds. UT inspection is a contact method which burdens the manufacturer by storing hot specimens for inspection when the material is cool. Additionally, UT is only valid for 5 mm specimens or thicker and requires a highly skilled operator to perform the inspections and interpret the signals. Infrared thermography (IRT) has the potential to be implemented for weld inspections due to its non-contact nature. In this study, the feasibility of using IRT to overcome the limitations of UT inspection is investigated to detect inclusion, porosity, cracking, and lack of fusion in 38 weld specimens with thicknesses of 3, 8 and 13 mm. UT inspection was also performed to locate regions containing defects in the 8 mm and 13 mm specimens. Results showed that regions diagnosed with defects by the UT inspection lost heat faster than the sound weld. The IRT method was applied to six 3 mm specimens to detect their defects and successfully detected lack of fusion in one of them. All specimens were cut at the locations indicated by UT and IRT methods which proved the presence of a defect in 86% of the specimens. Despite the agreement with the UT inspection, the proposed IRT method had limited success in locating the defects in the 8 mm specimens. To fully implement in-line IRT-based weld inspections more investigations are required

A systematic algorithm development for image processing feature extraction in automatic visual inspection : a thesis presented in partial fulfilment of the requirements for the degree of Master of Technology in the Department of Production Technology, Massey University

Image processing techniques applied to modern quality control are described together with the development of feature extraction algorithms for automatic visual inspection. A real-time image processing hardware system already available in the Department of Production Technology is described and has been tested systematically for establishing an optimal threshold function. This systematic testing has been concerned with edge strength and system noise information. With the a priori information of system signal and noise, non-linear threshold functions have been established for real time edge detection. The performance of adaptive thresholding is described and the usefulness of this nonlinear approach is demonstrated from results using machined test samples. Examination and comparisons of thresholding techniques applied to several edge detection operators are presented. It is concluded that, the Roberts' operator with a non-linear thresholding function has the advantages of being simple, fast, accurate and cost effective in automatic visual inspection