Fault Diagnosis of Reciprocating Compressors Using Revelance Vector Machines with A Genetic Algorithm Based on Vibration Data

This paper focuses on the development of an advanced fault classifier for monitoring reciprocating compressors (RC) based on vibration signals. Many feature parameters can be used for fault diagnosis, here the classifier is developed based on a relevance vector machine (RVM) which is optimized with genetic algorithms (GA) so determining a more effective subset of the parameters. Both a one-against-one scheme based RVM and a multiclass multi-kernel relevance vector machine (mRVM) have been evaluated to identify a more effective method for implementing the multiclass fault classification for the compressor. The accuracy of both techniques is discussed correspondingly to determine an optimal fault classifier which can correlate with the physical mechanisms underlying the features. The results show that the models perform well, the classification accuracy rate being up to 97% for both algorithms

Wind turbine condition monitoring : technical and commercial challenges.

Deployment of larger scale wind turbine systems, particularly offshore, requires more organized operation and maintenance strategies to ensure systems are safe, profitable and cost-effective. Among existing maintenance strategies, reliability centred maintenance is regarded as best for offshore wind turbines, delivering corrective and proactive (i.e. preventive and predictive) maintenance techniques enabling wind turbines to achieve high availability and low cost of energy. Reliability centred maintenance analysis may demonstrate that an accurate and reliable condition monitoring system is one method to increase availability and decrease the cost of energy from wind. In recent years, efforts have been made to develop efficient and cost-effective condition monitoring techniques for wind turbines. A number of commercial wind turbine monitoring systems are available in the market, most based on existing techniques from other rotating machine industries. Other wind turbine condition monitoring reviews have been published but have not addressed the technical and commercial challenges, in particular, reliability and value for money. The purpose of this paper is to fill this gap and present the wind industry with a detailed analysis of the current practical challenges with existing wind turbine condition monitoring technology

Induction Machine Diagnosis using Stator Current Advanced Signal Processing

International audienceInduction machines are widely used in industrial applications. Safety, reliability, efficiency and performance are major concerns that direct the research activities in the field of electrical machines. Even though the induction machines are very reliable, many failures can occur such as bearing faults, air-gap eccentricity and broken rotor bars. Therefore, the challenge is to detect them at an early stage in order to prevent breakdowns. In particular, stator current-based condition monitoring is an extensively investigated field for cost and maintenance savings. In fact, several signal processing techniques for stator current-based induction machine faults detection have been studied. These techniques can be classified into: spectral analysis approaches, demodulation techniques and time-frequency representations. In addition, for diagnostic purposes, more sophisticated techniques are required in order to determine the faulty components. This paper intends to review the spectral analysis techniques and time-frequency representations. These techniques are demonstrated on experimental data issued from a test bed equipped with a 0.75 kW induction machine. Nomenclature O&M = Operation and Maintenance; WTG = Wind Turbine Generator; MMF = Magneto-Motive Force; MCSA = Motor Current signal Analysis; PSD = Power Spectral Density; FFT = Fast Fourier Transform; DFT = Discrete Fourier Transform; MUSIC = MUltiple SIgnal Characterization; ESPRIT = Estimation of Signal Parameters via Rotational Invariance Techniques; SNR = Signal to Noise Ratio; MLE = Maximum Likelihood Estimation; STFT = Short-Time Fourier Transform; CWT = Continuous Wavelet Transform; WVD = Wigner-Ville distribution; HHT = Hilbert-Huang Transform; DWT = Discrete Wavelet Transform; EMD = Empirical Mode Decomposition; IMF = Intrinsic Mode Function; AM = Amplitude Modulation; FM = Frequency Modulation; IA = Instantaneous Amplitude; IF = Instantaneous Frequency; í µí± ! = Supply frequency; í µí± ! = Rotational frequency; í µí± ! = Fault frequency introduced by the modified rotor MMF; í µí± ! = Characteristic vibration frequencies; í µí± !"# = Bearing defects characteristic frequency; í µí± !" = Bearing outer raceway defect characteristic frequency; í µí± !" = Bearing inner raceway defect characteristic frequency; í µí± !" = Bearing balls defect characteristic frequency; í µí± !"" = Eccentricity characteristic frequency; í µí± ! = Number of rotor bars or rotor slots; í µí± = Slip; í µí°¹ ! = Sampling frequency; í µí± = Number of samples; í µí±¤[. ] = Time-window (Hanning, Hamming, etc.); í µí¼ = Time-delay; í µí¼ ! = Variance; ℎ[. ] = Time-window

Induction motor diagnosis by advanced notch FIR filters and the wigner-ville distribution

During the last years, several time-frequency decomposition tools have been applied for the diagnosis of induction motors, for those cases in which the traditional procedures, such as motor current signature analysis, cannot yield the necessary response. Among them, the Cohen distributions have been widely selected to study transient and even stationary operation due to their high-resolution and detailed information provided at all frequencies. Their main drawback, the cross-terms, has been tackled either modifying the distribution, or carrying out a pretreatment of the signal before computing its time-frequency decomposition. In this paper, a filtering process is proposed that uses advanced notch filters in order to remove constant frequency components present in the current of an induction motor, prior to the computation of its distribution, to study rotor asymmetries and mixed eccentricities. In transient operation of machines directly connected to the grid, this procedure effectively eliminates most of the artifacts that have prevented the use of these tools, allowing a wideband analysis and the definition of a precise quantification parameter able to follow the evolution of their state. © 1982-2012 IEEE

Trends in Fault Diagnosis for Electrical Machines

[EN] The fault diagnosis of rotating electrical machines has received an intense amount of research interest during the last 30 years. Reducing maintenance costs and preventing unscheduled downtimes, which result in losses of production and financial incomes, are the priorities of electrical drives manufacturers and operators. In fact, both correct diagnosis and early detection of incipient faults lead to fast unscheduled maintenance and short downtime for the process under consideration. They also prevent the harmful and sometimes devastating consequences of faults and failures. This topic has become far more attractive and critical as the population of electric machines has greatly increased in recent years. The total number of operating electrical machines in the world was around 16.1 billion in 2011, with a growth rate of about 50% in the last five years [1].Henao, H.; Capolino, G.; Fernández-Cabanas, M.; Filippetti, F.; Bruzzese, C.; Strangas, E.; Pusca, R.... (2014). Trends in Fault Diagnosis for Electrical Machines. IEEE Industrial Electronics Magazine. 8(2):31-42. doi:10.1109/MIE.2013.2287651S31428

Enhanced Simulink Induction Motor Model for Education and Maintenance Training

[EN] The training of technicians in maintenance requires the use of signals produced by faulty machines in different operating conditions, which are difficult to obtain either from the industry or through destructive testing. Some tasks in electricity and control courses can also be complemented by an interactive induction machine model having a wider internal parameter configuration. This paper presents a new analytical model of induction machine under fault, which is able to simulate induction machines with rotor asymmetries and eccentricity in different load conditions, both stationary and transient states and yielding magnitudes such as currents, speed and torque. This model is faster computationally than the traditional method of simulating induction machine faults based on the Finite Element Method and also than other analytical models due to the rapid calculation of the inductances. The model is presented in Simulink by Matlab for the comprehension and interactivity with the students or lecturers and also to allow the easy combination of the effect of the fault with external influences, studying their consequences on a determined load or control system. An associated diagnosis tool is also presented.This work was supported by the Spanish Ministerio de Ciencia e Innovación under the framework of the Programa Nacional de Proyectos de Investigación Fundamental, Project Reference DPI2011-23740Pineda-Sanchez, M.; Climente Alarcón, V.; Riera-Guasp, M.; Puche-Panadero, R.; Pons Llinares, J. (2012). Enhanced Simulink Induction Motor Model for Education and Maintenance Training. Journal of Systemics, Cybernetics and Informatics. 10(2):92-97. http://hdl.handle.net/10251/105282S929710

Rotor-Bar Breakage Mechanism and Prognosis in an Induction Motor

[EN] This paper proposes a condition-based maintenance and prognostics and health management (CBM/ PHM) procedure for a rotor bar in an induction motor. The methodology is based on the results of a fatigue test intended to reproduce in the most natural way a bar breakage in order to carry out a comparison between transient and stationary diagnosis methods for incipient fault detection. Newly developed techniques in stator-current transient analysis have allowed tracking the developing fault during the last part of the test, identifying the failure mechanism, and establishing a physical model of the process. This nonlinear failure model is integrated in a particle filtering algorithm to diagnose the defect at an early stage and predict the remaining useful life of the bar. An initial generalization of the results to conditions differing from the ones under which the fatigue test was developed is studied.Climente Alarcon, V.; Antonino-Daviu, J.; Strangas, EG.; Riera-Guasp, M. (2015). Rotor-Bar Breakage Mechanism and Prognosis in an Induction Motor. IEEE Transactions on Industrial Electronics. 62(3):1814-1825. doi:10.1109/TIE.2014.2336604S1814182562