Adaptive Internal Model Control for Mid-Ranging of Closed-Loop Systems with Internal Saturation

This paper considers the problem of performing mid-ranging control of two closed-loop controlled systems that have internal saturations. The problem originates from previous work in machining with industrial robots, where an external compensation mechanism is used to compensate for position errors. Because of the limited workspace and the considerably higher bandwidth of the compensator, a mid-ranging control approach is proposed. An adaptive, model-based solution is presented, which is verified through simulations and experiments, where a close correspondence of the obtained results is achieved. Comparing the IAE of experiments using the proposed controller to previously established methods, a performance increase of up to 56 % is obtained

Control Strategies for Machining with Industrial Robots

This thesis presents methods for improving machining with industrial robots using control, with focus on increasing positioning accuracy and controlling feed rate. The strong process forces arising during high-speed machining operations, combined with the limited stiffness of industrial robots, have hampered the usage of industrial robots in high-end machining tasks. However, since such manipulators may offer flexible and cost-effective machining solutions compared to conventional machine tools, it is of interest to increase the achievable accuracy using industrial robots. In this thesis, several different methods to increase the machining accuracy are presented. Modeling and control of a piezo-actuated high-dynamic compensation mechanism for usage together with an industrial robot during a machining operation, such as milling in aluminium, is considered. Position control results from experiments are provided, as well as an experimental verification of the benefit of utilizing the online compensation scheme. It is shown that the milling surface accuracy achieved with the proposed compensation mechanism is increased by up to three times compared to the uncompensated case. Because of the limited workspace and the higher bandwidth of the compensator compared to the robot, a mid-ranging approach for control of the relative position between the robot and the compensator is proposed. An adaptive, model-based solution is presented, which is verified through simulations as well as experiments, where a close correspondence with the simulations was achieved. Comparing the IAE from experiments using the proposed controller to previously established methods, a performance increase of up to 56 % is obtained. Additionally, two different approaches to increasing the accuracy of the machining task are also presented in this thesis. The first method is based on identifying a stiffness model of the robot, and using online force measurements in order to modify the position of the robot to compensate for position deflections. The second approach uses online measurements from an optical tracking system to suppress position deviations. In milling experiments performed in aluminium, the absolute accuracy was increased by up to a factor of approximately 6 and 9, for the two approaches, respectively. Robotic machining is often performed using position feedback with a conservative feed rate, to avoid excessive process forces. By controlling the applied force, realized by adjusting the feed rate of the workpiece, precise control over the material removal can be exercised. This will in turn lead to maximization of the time-efficiency of the machining task, since the maximum amount of material can be removed per time unit. This thesis presents an adaptive force controller, based on a derived model of the machining process and an identified model of the Cartesian dynamics of the robot. The controller is evaluated in both simulation and an experimental setup

Gemini multi-conjugate adaptive optics system review II: Commissioning, operation and overall performance

The Gemini Multi-conjugate Adaptive Optics System - GeMS, a facility instrument mounted on the Gemini South telescope, delivers a uniform, near diffraction limited images at near infrared wavelengths (0.95 microns- 2.5 microns) over a field of view of 120 arc seconds. GeMS is the first sodium layer based multi laser guide star adaptive optics system used in astronomy. It uses five laser guide stars distributed on a 60 arc seconds square constellation to measure for atmospheric distortions and two deformable mirrors to compensate for it. In this paper, the second devoted to describe the GeMS project, we present the commissioning, overall performance and operational scheme of GeMS. Performance of each sub-system is derived from the commissioning results. The typical image quality, expressed in full with half maximum, Strehl ratios and variations over the field delivered by the system are then described. A discussion of the main contributor to performance limitation is carried-out. Finally, overheads and future system upgrades are described.Comment: 20 pages, 11 figures, accepted for publication in MNRA

Comparative evaluation of approaches in T.4.1-4.3 and working definition of adaptive module

The goal of this deliverable is two-fold: (1) to present and compare different approaches towards learning and encoding movements us- ing dynamical systems that have been developed by the AMARSi partners (in the past during the first 6 months of the project), and (2) to analyze their suitability to be used as adaptive modules, i.e. as building blocks for the complete architecture that will be devel- oped in the project. The document presents a total of eight approaches, in two groups: modules for discrete movements (i.e. with a clear goal where the movement stops) and for rhythmic movements (i.e. which exhibit periodicity). The basic formulation of each approach is presented together with some illustrative simulation results. Key character- istics such as the type of dynamical behavior, learning algorithm, generalization properties, stability analysis are then discussed for each approach. We then make a comparative analysis of the different approaches by comparing these characteristics and discussing their suitability for the AMARSi project