H2 optimal and μ-synthesis design of quarter car active suspension system

Better journey comfort and controllability of automobile are pursued via car industries with the aid of considering using suspension system which plays a very crucial function in handling and ride comfort characteristics. This paper presents the design of an active suspension of quarter automobile system using robust H2 optimal controller and robust μ - synthesis controller with a second order hydraulic actuator. Parametric uncertainties have been additionally considered to model within the system. Numerical simulation become completed to the designed controllers. Results display that during spite of introducing uncertainties, the designed μ - synthesis controller improves ride consolation and road protecting of the automobile while as compared to the H2 optimal controller

Adaptive rejection of finite band disturbances - theory and applications

Le chapitre présente les techniques de rejection adpative de perturbation inconnue mais de bande finie. Plusieurs exemples sont mentionnés et l'application au rejet adaptatifs de perturbation inconnues sur une suspension active est décrite en détailThe techniques for adaptive rejection of unknown finite band disturbances are reviewed. Several applications are mentionned and the application to the adaptive rejection of unknown disturbances on an active suspension is presented in detail

H2 Optimal and μ-synthesis Design of Quarter Car Active Suspension System

Better journey comfort and controllability of automobile are pursued via car industries with the aid of considering using suspension system which plays a very crucial function in handling and ride comfort characteristics. This paper presents the design of an active suspension of quarter automobile system using robust H2 optimal controller and robust μ - synthesis controller with a second order hydraulic actuator. Parametric uncertainties have been additionally considered to model within the system. Numerical simulation become completed to the designed controllers. Results display that during spite of introducing uncertainties, the designed μ - synthesis controller improves ride consolation and road protecting of the automobile while as compared to the H2 optimal controller. Index Terms:Quarter car active suspension system, H2 optimal controller, μ - synthesis controller DOI: 10.7176/ISDE/11-2-01 Publication date:March 31st 202

Advanced robust control strategies of mechatronic suspensions for cars

Two novel mechatronic suspensions for road vehicles are studied in this thesis: the Series Active Variable Geometry Suspension (SAVGS) and the Parallel Active Link Suspension (PALS). The SAVGS and the PALS complement each other in terms of the vehicle categories they serve, which range from light high-performance vehicles (the Grand Tourer) to heavy SUV vehicles, respectively, based on the sprung mass and the passive suspension stiffness. Previous work developed various control methodologies for these types of suspension. Compared to existing active suspension solutions, both the SAVGS and the PALS are capable of low-frequency chassis attitude control and high-frequency ride comfort and road holding enhancement. In order to solve the limitation of both SAVGS and PALS robustness, mu-synthesis control methodologies are first developed for SAVGS and PALS, respectively, to account for structured uncertainties arising from changes to system parameters within realistic operating ranges. Subsequently, to guarantee robustness of both low-frequency and high-frequency vehicle dynamics for PALS, the mu-synthesis scheme is combined with proportional-integral-derivative (PID) control, employing a frequency separation paradigm. Moreover, as an alternative robustness guaranteeing scheme that captures plant nonlinearities and road unevenness as uncertainties and disturbances, a novel robust model predictive control (RMPC) based methodology is proposed for the SAVGS, motivated by the promise shown by RMPC in other industrial applications. Finally, aiming to provide further performance stability and improvements, feedforward control is developed for the PALS. Nonlinear simulations with a set of ISO driving situations are performed to evaluate the efficiency and effectiveness of the proposed control methods in this thesis.Open Acces

Control strategies of series active variable geometry suspension for cars

This thesis develops control strategies of a new type of active suspension for high performance cars, through vehicle modelling, controller design and application, and simulation validation. The basic disciplines related to automotive suspensions are first reviewed and are followed by a brief explanation of the new Series Active Variable Geometry Suspension (SAVGS) concept which has been proposed prior to the work in this thesis. As part of the control synthesis, recent studies in suspension control approaches are intensively reviewed to identify the most suitable control approach for the single-link variant of the SAVGS. The modelling process of the high-fidelity multi-body quarter- and full- vehicle models, and the modelling of the linearised models used throughout this project are given in detail. The design of the controllers uses the linearised models, while the performance of the closed loop system is investigated by implementing the controllers to the nonlinear models. The main body of this thesis elaborates on the process of synthesising H∞ control schemes for quarter-car to full-car control. Starting by using the quarter-car single-link variant of the SAVGS, an H∞ -controlled scheme is successfully constructed, which provides optimal road disturbance and external force rejection to improve comfort and road holding in the context of high frequency dynamics. This control technique is then extended to the more complex full-car SAVGS and its control by considering the pitching and rolling motions in the context of high frequency dynamics as additional objectives. To improve the level of robustness to single-link rotations and remove the geometry nonlinearity away from the equilibrium position, an updated approach of the full-car SAVGS H∞ -controlled scheme is then developed based on a new linear equivalent hand-derived full-car model. Finally, an overall SAVGS control framework is developed, which operates by blending together the updated H∞ controller and an attitude controller, to tackle the comfort and road holding in the high frequency vehicle dynamics and chassis attitude motions in the low frequency vehicle dynamics simultaneously. In all cases, cascade inner position controllers developed prior to the work in this thesis are employed at each corner of the vehicle and combined with the control systems developed in this thesis, to ensure that none of the physical or design limitations of the actuator are violated under any circumstances.Open Acces

System Approach to Vehicle Suspension System Control in CAE Environment

In recent years, motor vehicles industry has shown a tendency of replacing electromechanical components by mechatronic systems with intelligent and autonomous properties. The integration of hardware components and implementation of advance control function characterize this replacement. In this paper we have applied the system approach and system engineering methods in the initial phase of vehicle active suspension development. An emphasis has been placed upon the interrelations between computer-aided simulation and other elements of the development process. The benefits of application of active suspension simulation are numerous: reduction of time to market, the new and improved functions of mechatronic components/devices, as well as the increased system reliability. In suspension model development, we used CAD/CAE tools, as well as the multipurpose simulation programs. For simulation, we used the one-quarter vehicle model. The modelling was carried out through the state-space equation, after which we designed the controller for our system. During this, we considered only the digital systems of automatic regulation

Advanced suspension system using magnetorheological technology for vehicle vibration control

In the past forty years, the concept of controllable vehicle suspension has attracted extensive attention. Since high price of an active suspension system and deficiencies on a passive suspension, researchers pay a lot attention to semi-active suspension. Magneto-rheological fluid (MRF) is always an ideal material of semi-active structure. Thanks to its outstanding features like large yield stress, fast response time, low energy consumption and significant rheological effect. MR damper gradually becomes a preferred component of semi-active suspension for improving the riding performance of vehicle. However, because of the inherent nonlinear nature of MR damper, one of the challenging aspects of utilizing MR dampers to achieve high levels of performance is the development of an appropriate control strategy that can take advantage of the unique characteristics of MR dampers. This is why this project has studied semi-active MR control technology of vehicle suspensions to improve their performance. Focusing on MR semi-active suspension, the aim of this thesis sought to develop system structure and semi-active control strategy to give a vehicle opportunity to have a better performance on riding comfort. The issues of vibration control of the vehicle suspension were systematically analysed in this project. As a part of this research, a quarter-car test rig was built; the models of suspension and MR damper were established; the optimization work of mechanical structure and controller parameters was conducted to further improve the system performance; an optimized MR damper (OMRD) for a vehicle suspension was designed, fabricated, and tested. To utilize OMRD to achieve higher level of performance, an appropriate semi-active control algorithm, state observer-based Takagi-Sugeno fuzzy controller (SOTSFC), was designed for the semi-active suspension system, and its feasibility was verified through an experiment. Several tests were conducted on the quarter-car suspension to investigate the real effect of this semiactive control by changing suspension damping. In order to further enhance the vibration reduction performance of the vehicle, a fullsize variable stiffness and variable damping (VSVD) suspension was further designed, fabricated, and tested in this project. The suspension can be easily installed into a vehicle suspension system without any change to the original configuration. A new 3- degree of freedom (DOF) phenomenological model to further accurately describe the dynamic characteristic of the VSVD suspension was also presented. Based on a simple on-off controller, the performance of the variable stiffness and damping suspension was verified numerically. In addition, an innovative TS fuzzy modelling based VSVD controller was designed. The TS fuzzy modelling controller includes a skyhook damping control module and a state observer based stiffness control module which considering road dominant frequency in real-time. The performance evaluation of the VSVD control algorithm was based on the quarter-car test rig which equipping the VSVD suspension. The experiment results showed that this strategy increases riding comfort effectively, especially under off-road working condition. The semi-active control system developed in this thesis can be adapted and used on a vehicle suspension in order to better control vibration

Active suspension control of electric vehicle with in-wheel motors

In-wheel motor (IWM) technology has attracted increasing research interests in recent years due to the numerous advantages it offers. However, the direct attachment of IWMs to the wheels can result in an increase in the vehicle unsprung mass and a significant drop in the suspension ride comfort performance and road holding stability. Other issues such as motor bearing wear motor vibration, air-gap eccentricity and residual unbalanced radial force can adversely influence the motor vibration, passenger comfort and vehicle rollover stability. Active suspension and optimized passive suspension are possible methods deployed to improve the ride comfort and safety of electric vehicles equipped with inwheel motor. The trade-off between ride comfort and handling stability is a major challenge in active suspension design. This thesis investigates the development of novel active suspension systems for successful implementation of IWM technology in electric cars. Towards such aim, several active suspension methods based on robust H∞ control methods are developed to achieve enhanced suspension performance by overcoming the conflicting requirement between ride comfort, suspension deflection and road holding. A novel fault-tolerant H∞ controller based on friction compensation is in the presence of system parameter uncertainties, actuator faults, as well as actuator time delay and system friction is proposed. A friction observer-based Takagi-Sugeno (T-S) fuzzy H∞ controller is developed for active suspension with sprung mass variation and system friction. This method is validated experimentally on a quarter car test rig. The experimental results demonstrate the effectiveness of proposed control methods in improving vehicle ride performance and road holding capability under different road profiles. Quarter car suspension model with suspended shaft-less direct-drive motors has the potential to improve the road holding capability and ride performance. Based on the quarter car suspension with dynamic vibration absorber (DVA) model, a multi-objective parameter optimization for active suspension of IWM mounted electric vehicle based on genetic algorithm (GA) is proposed to suppress the sprung mass vibration, motor vibration, motor bearing wear as well as improving ride comfort, suspension deflection and road holding stability. Then a fault-tolerant fuzzy H∞ control design approach for active suspension of IWM driven electric vehicles in the presence of sprung mass variation, actuator faults and control input constraints is proposed. The T-S fuzzy suspension model is used to cope with the possible sprung mass variation. The output feedback control problem for active suspension system of IWM driven electric vehicles with actuator faults and time delay is further investigated. The suspended motor parameters and vehicle suspension parameters are optimized based on the particle swarm optimization. A robust output feedback H∞ controller is designed to guarantee the system’s asymptotic stability and simultaneously satisfying the performance constraints. The proposed output feedback controller reveals much better performance than previous work when different actuator thrust losses and time delay occurs. The road surface roughness is coupled with in-wheel switched reluctance motor air-gap eccentricity and the unbalanced residual vertical force. Coupling effects between road excitation and in wheel switched reluctance motor (SRM) on electric vehicle ride comfort are also analysed in this thesis. A hybrid control method including output feedback controller and SRM controller are designed to suppress SRM vibration and to prolong the SRM lifespan, while at the same time improving vehicle ride comfort. Then a state feedback H∞ controller combined with SRM controller is designed for in-wheel SRM driven electric vehicle with DVA structure to enhance vehicle and SRM performance. Simulation results demonstrate the effectiveness of DVA structure based active suspension system with proposed control method its ability to significantly improve the road holding capability and ride performance, as well as motor performance

Development of a digital twin for a hydraulic, active seat suspension system

The vibrations induced by the soil irregularities and other equivalent disturbances on agricultural tractors represent a major cause of disease for tractor drivers. The reduction of vibration exposure of operators is a topic of interest for the (Italian) National Institute for Insurance against Accidents at Work (INAIL). Several passive, semi-active, and active solutions are commercially available for the seat or the cabin suspension to isolate the driver from the vibrations. A prototype of a hydraulic active suspension system for the operator seat has been developed in the laboratories of INAIL. In this paper, nonlinear multi-physics modeling of the prototype has been carried after an experimental identification of the actuation system and specifically of the control valve parameters. The model is adjusted to retrace the system’s response and is used as a digital twin of the physical prototype to develop and optimize the control system. An equivalent simplified model is obtained to design a proper control strategy for the active suspension system. Finally, the controller is tested on the digital twin of the system to assess its performance in isolating vibrations