Engineering PROFIBUS networks with heterogeneous transmission media

A significant number of process control and factory automation systems use PROFIBUS as the underlying fieldbus communication network. The process of properly setting up a PROFIBUS network is not a straightforward task. In fact, a number of network parameters must be set for guaranteeing the required levels of timeliness and dependability. Engineering PROFIBUS networks is even more subtle when the network includes various physical segments exhibiting heterogeneous specifications, such as bus speed or frame formats, just to mention a few. In this paper we provide underlying theory and a methodology to guarantee the proper operation of such type of heterogeneous PROFIBUS networks. We additionally show how the methodology can be applied to the practical case of PROFIBUS networks containing simultaneously DP (Decentralised Periphery) and PA (Process Automation) segments, two of the most used commercial-off-the-shelf (COTS) PROFIBUS solutions. The importance of the findings is however not limited to this case. The proposed methodology can be generalised to cover other heterogeneous infrastructures. Hybrid wired/wireless solutions are just an example for which an enormous eagerness exists

Fieldbus technology in industrial automation

http://ieeexplore.ieee.org/Fieldbus technology in industrial automation is not only relatively complex because of the number of solutions possible, but also, and above all, because of the variety of applications. Ironically, these in turn are responsible for the multitude of solutions available. If the analysis of the basic needs is relatively standard, as they will always involve connecting sensors, actuators, and field controllers with each other, the options in architecture are numerous and can impose the need for certain services. The required performances themselves and the quality of service expected fundamentally depend on the applications. This article traces this technology from its beginnings, which go back to the first industrial networks in the 1970's. The principal stages of development are recounted, from the initial requirement specifications to the current state of international standardization. The diverse technical solutions are then analyzed and classified. In particular, we study the temporal aspects, the medium access control protocols and application relationships

Subsea Communication - Implementing and Evaluating Protocols

This thesis compares the performance, features, and practical implementation experience for subsea relevant protocols. Modbus TCP and Ethernet/IP are examples on mature communication protocols that can be used to exchange process data between topside and subsea. OPC UA is added as a suggestion to perform prospective data exchange between topside and subsea. The theoretical evaluation is performed for Modbus TCP, Ethernet/IP, and OPC UA. The evaluation reveals that Ethernet/IP is the only protocol that quantifies achievable performance indicators, Modbus TCP and OPC UA are not supposed to have performance indicators due its wide range of application. Also, the direct comparison of Modbus TCP and Ethernet/IP concludes that Ethernet/IP has better real-time properties, better multicast performance, and better support for features like time synchronization and safety protocol. CAN bus (SIIS level II) and IWIS are used for data exchange at sensor level, an introduction and evaluation of these two principles are performed. However, a direct comparison of the two were not considered relevant as they are engineered for two different purposes. The practical part of the thesis has consisted of implementing two different communication protocols that can be used for the same purpose. The first task was reading and interpreting the official Modbus TCP specification and implementing this for message exchange between two microcontrollers. The second task involved implementation of OPC UA on a microcomputer by use of a software development kit

Software tools for real-time simulation and control

The objective of this thesis is to design and simulate a multi-agent based energy management system for a shipboard power system in hard real-time environment. The automatic reconfiguration of shipboard power systems is essential to improve survivability. Multi-agent technology is used in designing the reconfigurable energy management system using a self-stabilizing maximum flow algorithm. The agent based energy management system is designed in a Matlab/Simulink environment. Reconfiguration is performed for several situations including start-up, loss of an agent, limited available power, and distribution to priority ranked loads. The number of steps taken to reach the global solution and the time taken are very promising. With the growing importance of timing accuracy in simulating control systems during design and development, there is an increased need for these simulations to run in a real-time environment. This research further focuses on software tools that support hard real-time environment to run real-time simulations. A detailed survey has been conducted on freely available real-time operating systems and other software tools to setup a desktop PC supporting real-time environment. Matlab/Simulink/RTW-RTAI was selected as real-time computer aided control design software for demonstrating real-time simulation of agent based energy management system. The timing accuracy of these simulations has been verified successfully

Real-Time Sensor Networks and Systems for the Industrial IoT

The Industrial Internet of Things (Industrial IoT—IIoT) has emerged as the core construct behind the various cyber-physical systems constituting a principal dimension of the fourth Industrial Revolution. While initially born as the concept behind specific industrial applications of generic IoT technologies, for the optimization of operational efficiency in automation and control, it quickly enabled the achievement of the total convergence of Operational (OT) and Information Technologies (IT). The IIoT has now surpassed the traditional borders of automation and control functions in the process and manufacturing industry, shifting towards a wider domain of functions and industries, embraced under the dominant global initiatives and architectural frameworks of Industry 4.0 (or Industrie 4.0) in Germany, Industrial Internet in the US, Society 5.0 in Japan, and Made-in-China 2025 in China. As real-time embedded systems are quickly achieving ubiquity in everyday life and in industrial environments, and many processes already depend on real-time cyber-physical systems and embedded sensors, the integration of IoT with cognitive computing and real-time data exchange is essential for real-time analytics and realization of digital twins in smart environments and services under the various frameworks’ provisions. In this context, real-time sensor networks and systems for the Industrial IoT encompass multiple technologies and raise significant design, optimization, integration and exploitation challenges. The ten articles in this Special Issue describe advances in real-time sensor networks and systems that are significant enablers of the Industrial IoT paradigm. In the relevant landscape, the domain of wireless networking technologies is centrally positioned, as expected

Wide-Area Situation Awareness based on a Secure Interconnection between Cyber-Physical Control Systems

Posteriormente, examinamos e identificamos los requisitos especiales que limitan el diseño y la operación de una arquitectura de interoperabilidad segura para los SSC (particularmente los SCCF) del smart grid. Nos enfocamos en modelar requisitos no funcionales que dan forma a esta infraestructura, siguiendo la metodología NFR para extraer requisitos esenciales, técnicas para la satisfacción de los requisitos y métricas para nuestro modelo arquitectural. Estudiamos los servicios necesarios para la interoperabilidad segura de los SSC del SG revisando en profundidad los mecanismos de seguridad, desde los servicios básicos hasta los procedimientos avanzados capaces de hacer frente a las amenazas sofisticadas contra los sistemas de control, como son los sistemas de detección, protección y respuesta ante intrusiones. Nuestro análisis se divide en diferentes áreas: prevención, consciencia y reacción, y restauración; las cuales general un modelo de seguridad robusto para la protección de los sistemas críticos. Proporcionamos el diseño para un modelo arquitectural para la interoperabilidad segura y la interconexión de los SCCF del smart grid. Este escenario contempla la interconectividad de una federación de proveedores de energía del SG, que interactúan a través de la plataforma de interoperabilidad segura para gestionar y controlar sus infraestructuras de forma cooperativa. La plataforma tiene en cuenta las características inherentes y los nuevos servicios y tecnologías que acompañan al movimiento de la Industria 4.0. Por último, presentamos una prueba de concepto de nuestro modelo arquitectural, el cual ayuda a validar el diseño propuesto a través de experimentaciones. Creamos un conjunto de casos de validación que prueban algunas de las funcionalidades principales ofrecidas por la arquitectura diseñada para la interoperabilidad segura, proporcionando información sobre su rendimiento y capacidades.Las infraestructuras críticas (IICC) modernas son vastos sistemas altamente complejos, que precisan del uso de las tecnologías de la información para gestionar, controlar y monitorizar el funcionamiento de estas infraestructuras. Debido a sus funciones esenciales, la protección y seguridad de las infraestructuras críticas y, por tanto, de sus sistemas de control, se ha convertido en una tarea prioritaria para las diversas instituciones gubernamentales y académicas a nivel mundial. La interoperabilidad de las IICC, en especial de sus sistemas de control (SSC), se convierte en una característica clave para que estos sistemas sean capaces de coordinarse y realizar tareas de control y seguridad de forma cooperativa. El objetivo de esta tesis se centra, por tanto, en proporcionar herramientas para la interoperabilidad segura de los diferentes SSC, especialmente los sistemas de control ciber-físicos (SCCF), de forma que se potencie la intercomunicación y coordinación entre ellos para crear un entorno en el que las diversas infraestructuras puedan realizar tareas de control y seguridad cooperativas, creando una plataforma de interoperabilidad segura capaz de dar servicio a diversas IICC, en un entorno de consciencia situacional (del inglés situational awareness) de alto espectro o área (wide-area). Para ello, en primer lugar, revisamos las amenazas de carácter más sofisticado que amenazan la operación de los sistemas críticos, particularmente enfocándonos en los ciberataques camuflados (del inglés stealth) que amenazan los sistemas de control de infraestructuras críticas como el smart grid. Enfocamos nuestra investigación al análisis y comprensión de este nuevo tipo de ataques que aparece contra los sistemas críticos, y a las posibles contramedidas y herramientas para mitigar los efectos de estos ataques

Analysis of Embedded Controllers Subject to Computational Overruns

Microcontrollers have become an integral part of modern everyday embedded systems, such as smart bikes, cars, and drones. Typically, microcontrollers operate under real-time constraints, which require the timely execution of programs on the resource-constrained hardware. As embedded systems are becoming increasingly more complex, microcontrollers run the risk of violating their timing constraints, i.e., overrunning the program deadlines. Breaking these constraints can cause severe damage to both the embedded system and the humans interacting with the device. Therefore, it is crucial to analyse embedded systems properly to ensure that they do not pose any significant danger if the microcontroller overruns a few deadlines.However, there are very few tools available for assessing the safety and performance of embedded control systems when considering the implementation of the microcontroller. This thesis aims to fill this gap in the literature by presenting five papers on the analysis of embedded controllers subject to computational overruns. Details about the real-time operating system's implementation are included into the analysis, such as what happens to the controller's internal state representation when the timing constraints are violated. The contribution includes theoretical and computational tools for analysing the embedded system's stability, performance, and real-time properties.The embedded controller is analysed under three different types of timing violations: blackout events (when no control computation is completed during long periods), weakly-hard constraints (when the number of deadline overruns is constrained over a window), and stochastic overruns (when violations of timing constraints are governed by a probabilistic process). These scenarios are combined with different implementation policies to reduce the gap between the analysis and its practical applicability. The analyses are further validated with a comprehensive experimental campaign performed on both a set of physical processes and multiple simulations.In conclusion, the findings of this thesis reveal that the effect deadline overruns have on the embedded system heavily depends the implementation details and the system's dynamics. Additionally, the stability analysis of embedded controllers subject to deadline overruns is typically conservative, implying that additional insights can be gained by also analysing the system's performance