The co-incident flow of work pieces and cutting tools in a restricted category of flexible machining cells

The work reported in this thesis describes research carried out into the detailed design and operation of Flexible Machining Cells (FMC) incorporating automated work and tool flow, dual flow. Three modes of cell management are considered for dual flow cells, where the author examines both their operational and economic performance. A framework is defined for investigating these dual flow cells, and a structured approach providing a novel and detailed modelling capability is described. The question of how this approach compares to single flow modelling and the additional or alternative requirements for dual flow modelling is examined via the following key areas; the specification of material handling requirements, tool transportation and issue and finally, the control required to examine the interaction between the two flows operating concurrently. The framework is tested for its industrial applicability via an industrial case study. A major aim of this study is to examine the view that a hybrid cell management strategy, competitive management, could outperform the other strategies examined. The aim of this methodology is to provide a solution for the control of FMCs. Emphasis is placed on the ease of control and how the loading and control rules selection can maximise economic enhancement of a cells performance

An investigation into minimising total energy consumption and total weighted tardiness in job shops

Manufacturing enterprises nowadays face the challenge of increasing energy prices and requirements to reduce their emissions. Most reported work on reducing manufacturing energy consumption today focuses on the need to improve the efficiency of resources (machines) largely ignoring the potential for energy reducing on the system-level where the operational method can be employed as the energy saving approach. The advantage is clearly that the scheduling and planning approach can also be applied across existing legacy systems and does not require large investment. Therefore, a multi-objective scheduling method is developed in this paper with reducing energy consumption as one of the objectives. This research focuses on classical job shop environment which is widely used in the manufacturing industry. A model for the bi-objectives problem that minimises total electricity consumption and total weighted tardiness is developed and the Non-dominant Sorting Genetic Algorithm is employed as the solution to obtain the Pareto front. A case study based on a modified 10 × 10 job shop is presented to show the effectiveness of the algorithm and to prove the feasibility of the model

Energy efficiency in discrete-manufacturing systems: insights, trends, and control strategies

Since the depletion of fossil energy sources, rising energy prices, and governmental regulation restrictions, the current manufacturing industry is shifting towards more efficient and sustainable systems. This transformation has promoted the identification of energy saving opportunities and the development of new technologies and strategies oriented to improve the energy efficiency of such systems. This paper outlines and discusses most of the research reported during the last decade regarding energy efficiency in manufacturing systems, the current technologies and strategies to improve that efficiency, identifying and remarking those related to the design of management/control strategies. Based on this fact, this paper aims to provide a review of strategies for reducing energy consumption and optimizing the use of resources within a plant into the context of discrete manufacturing. The review performed concerning the current context of manufacturing systems, control systems implemented, and their transformation towards Industry 4.0 might be useful in both the academic and industrial dimension to identify trends and critical points and suggest further research lines.Peer ReviewedPreprin

Optimizing the performance of an integrated process planning and scheduling problem: an AIS-FLC based approach

The present market scenario demands an integration of process planning and scheduling to stay competitive with others. In the present work, an integrated process planning and scheduling model encapsulating the salient features of outsourcing strategy has been proposed. The paper emphasizes on the role of outsourcing strategy in optimizing the performance of enterprises in rapidly changing environment. In the present work authors have proposed an artificial immune system based AIS-FLC algorithm embedded with the fuzzy logic controller to solve the complex problem prevailing under such scenario, while simultaneously optimizing the performance. The authors have shown the efficacy of the proposed algorithm by comparing the results with other random search methods