A contribution to support decision making in energy/water sypply chain optimisation

The seeking of process sustainability forces enterprises to change their operations. Additionally, the industrial globalization implies a very dynamic market that, among other issues, promotes the enterprises competition. Therefore, the efficient control and use of their Key Performance Indicators, including profitability, cost reduction, demand satisfaction and environmental impact associated to the development of new products, is a significant challenge. All the above indicators can be efficiently controlled through the Supply Chain Management. Thus, companies work towards the optimization of their individual operations under competitive environments taking advantage of the flexibility provided by the virtually inexistent world market restrictions. This is achieved by the coordination of the resource flows, across all the entities and echelons belonging to the system network. Nevertheless, such coordination is significantly complicated if considering the presence of uncertainty and even more if seeking for a win-win outcome. The purpose of this thesis is extending the current decision making strategies to expedite these tasks in industrial processes. Such a contribution is based on the development of efficient mathematical models that allows coordinating large amount of information synchronizing the production and distribution tasks in terms of economic, environmental and social criteria. This thesis starts presents an overview of the requirements of sustainable production processes, describing and analyzing the current methods and tools used and identifying the most relevant open issues. All the above is always within the framework of Process System Engineering literature. The second part of this thesis is focused in stressing the current Multi-Objective solution strategies. During this part, first explores how the profitability of the Supply Chain can be enhanced by considering simultaneously multiple objectives under demand uncertainties. Particularly, solution frameworks have been proposed in which different multi-criteria decision making strategies have been combined with stochastic approaches. Furthermore, additional performance indicators (including financial and operational ones) have been included in the same solution framework to evaluate its capabilities. This framework was also applied to decentralized supply chains problems in order to explore its capabilities to produce solution that improves the performances of each one of the SC entities simultaneously. Consequently, a new generalized mathematical formulation which integrates many performance indicators in the production process within a supply chain is efficiently solved. Afterwards, the third part of the thesis extends the proposed solution framework to address the uncertainty management. Particularly, the consideration of different types and sources of uncertainty (e.g. external and internal ones) where considered, through the implementation of preventive approaches. This part also explores the use of solution strategies that efficiently selects the number of scenarios that represent the uncertainty conditions. Finally, the importance and effect of each uncertainty source over the process performance is detailed analyzed through the use of surrogate models that promote the sensitivity analysis of those uncertainties. The third part of this thesis is focused on the integration of the above multi-objective and uncertainty approaches for the optimization of a sustainable Supply Chain. Besides the integration of different solution approaches, this part also considers the integration of hierarchical decision levels, by the exploitation of mathematical models that assess the consequences of considering simultaneously design and planning decisions under centralized and decentralized Supply Chains. Finally, the last part of this thesis provides the final conclusions and further work to be developed.La globalización industrial genera un ambiente dinámico en los mercados que, entre otras cosas, promueve la competencia entre corporaciones. Por lo tanto, el uso eficiente de las los indicadores de rendimiento, incluyendo rentabilidad, satisfacción de la demanda y en general el impacto ambiental, representa un area de oportunidad importante. El control de estos indicadores tiene un efecto positivo si se combinan con la gestión de cadena de suministro. Por lo tanto, las compañías buscan definir sus operaciones para permanecer activas dentro de un ambiente competitivo, tomando en cuenta las restricciones en el mercado mundial. Lo anterior puede ser logrado mediante la coordinación de los flujos de recursos a través de todas las entidades y escalones pertenecientes a la red del sistema. Sin embargo, dicha coordinación se complica significativamente si se quiere considerar la presencia de incertidumbre, y aún más, si se busca exclusivamente un ganar-ganar. El propósito de esta tesis es extender el alcance de las estrategias de toma de decisiones con el fin de facilitar estas tareas dentro de procesos industriales. Estas contribuciones se basan en el desarrollo de modelos matemáticos eficientes que permitan coordinar grandes cantidades de información sincronizando las tareas de producción y distribución en términos económicos, ambientales y sociales. Esta tesis inicia presentando una visión global de los requerimientos de un proceso de producción sostenible, describiendo y analizando los métodos y herramientas actuales así como identificando las áreas de oportunidad más relevantes dentro del marco de ingeniería de procesos La segunda parte se enfoca en enfatizar las capacidades de las estrategias de solución multi-objetivo, durante la cual, se explora el mejoramiento de la rentabilidad de la cadena de suministro considerando múltiples objetivos bajo incertidumbres en la demanda. Particularmente, diferentes marcos de solución han sido propuestos en los que varias estrategias de toma de decisión multi-criterio han sido combinadas con aproximaciones estocásticas. Por otra parte, indicadores de rendimiento (incluyendo financiero y operacional) han sido incluidos en el mismo marco de solución para evaluar sus capacidades. Este marco fue aplicado también a problemas de cadenas de suministro descentralizados con el fin de explorar sus capacidades de producir soluciones que mejoran simultáneamente el rendimiento para cada uno de las entidades dentro de la cadena de suministro. Consecuentemente, una nueva formulación que integra varios indicadores de rendimiento en los procesos de producción fue propuesta y validada. La tercera parte de la tesis extiende el marco de solución propuesto para abordar el manejo de incertidumbres. Particularmente, la consideración de diferentes tipos y fuentes de incertidumbre (p.ej. externos e internos) fueron considerados, mediante la implementación de aproximaciones preventivas. Esta parte también explora el uso de estrategias de solución que elige eficientemente el número de escenarios necesario que representan las condiciones inciertas. Finalmente, la importancia y efecto de cada una de las fuentes de incertidumbre sobre el rendimiento del proceso es analizado en detalle mediante el uso de meta modelos que promueven el análisis de sensibilidad de dichas incertidumbres. La tercera parte de esta tesis se enfoca en la integración de las metodologías de multi-objetivo e incertidumbre anteriormente expuestas para la optimización de cadenas de suministro sostenibles. Además de la integración de diferentes métodos. Esta parte también considera la integración de diferentes niveles jerárquicos de decisión, mediante el aprovechamiento de modelos matemáticos que evalúan lasconsecuencias de considerar simultáneamente las decisiones de diseño y planeación de una cadena de suministro centralizada y descentralizada. La parte final de la tesis detalla las conclusiones y el trabajo a futuro necesario sobre esta línea de investigaciónPostprint (published version

A decision support system for integrated semi-centralised urban wastewater treatment systems

The importance of adequate water supply and sanitation infrastructure as cornerstones for the development of civilizations is undeniable. Although a strategy based on centralised infrastructure has proven to be successful in the past, in some circumstances such conventional systems are inappropriate for future needs. A Semi-centralised Urban Wastewater Treatment System (SUWWTS) may be considered a viable sustainable urban water management solution to promote water security. A SUWWTS merges regulations of traditional centralised systems with the concepts of close-loop and resource recovery of decentralised systems. However, research on the design and feasibility of implementing semi-centralised systems is in its infancy. This Thesis is a first attempt to articulate the complexity, to systematize and to automatize the design of a SUWWTS. Here we show a novel method, referred to as framework, for the development of SUWWTS with allowance for the socio-economic and geographic context of any urban area. To demonstrate the proposed framework a Decision Support System (DSS) was developed; its output is a recommended design comprised of several wastewater treatment plants, their respective technology, and their associated sewerage and reclaimed water distribution networks. The results demonstrate the capabilities and the usefulness of the DSS; it applies the design engineers’ subjective preferences, such as regional technological inclinations and implementation strategies. The results from a feasibility study on the city of Rio de Janeiro validated and demonstrated how the DSS can be used to assist decision-makers. This Thesis discusses the framework, the DSS and the demonstration case. Overall, it will hopefully help both other researchers and practitioners by contributing to the discussion on how to promote urban water security, to decrease urban areas’ dependency on ecosystem services whilst delivering better social welfare

Design of biomass value chains that are synergistic with the food-energy-water nexus: strategies and opportunities

Humanity’s future sustainable supply of energy, fuels and materials is aiming towards renewable sources such as biomass. Several studies on biomass value chains (BVCs) have demonstrated the feasibility of biomass in replacing fossil fuels. However, many of the activities along the chain can disrupt the food–energy–water (FEW) nexus given that these resource systems have been ever more interlinked due to increased global population and urbanisation. Essentially, the design of BVCs has to integrate the systems-thinking approach of the FEW nexus; such that, existing concerns on food, water and energy security, as well as the interactions of the BVCs with the nexus, can be incorporated in future policies. To date, there has been little to no literature that captures the synergistic opportunities between BVCs and the FEW nexus. This paper presents the first survey of process systems engineering approaches for the design of BVCs, focusing on whether and how these approaches considered synergies with the FEW nexus. Among the surveyed mathematical models, the approaches include multi-stage supply chain, temporal and spatial integration, multi-objective optimisation and uncertainty-based risk management. Although the majority of current studies are more focused on the economic impacts of BVCs, the mathematical tools can be remarkably useful in addressing critical sustainability issues in BVCs. Thus, future research directions must capture the details of food–energy–water interactions with the BVCs, together with the development of more insightful multi-scale, multi-stage, multi-objective and uncertainty-based approaches

Layout optimization and Sustainable development of waste water networks with the use of heuristic algorithms: The Luxemburgish case

Fresh water tends to increasingly comprise a scarcity today both in arid or demographically boosted regions of the world such as large and smaller cities. On this basis, research is directed towards minimization of fresh water supply into a Waste Water Network Topology (WWNT) and maximizing water re-use. This might be composed of a cluster of agents which have certain demands for fresh water as well as waste water dependent on their daily uses and living profiles. This work is divided into two parts. In the first part, different waste water flows within a reference building unit i.e. a typical household of four (4) occupants is simulated. This type of building represents a major part of the total building stock in Luxembourg. In its first part the present study attempts to examine the optimized fresh and waste water flow pathways between water using units of the building. Between water flows two domestic treatment units are adopted. The simulation of above mentioned system is attempted by adopting different algorithm methods such as the Sequential Quadratic Programming (SQP), the interior point and meta-heuristic optimization algorithms such as the Genetic Algorithms (GA’s).Suitable computational platform tools such as MATLAB and GAMS are incorporated. A comparison study on the most efficient approach is then realized on the single household unit by developing four (4) different mathematical model formulation versions. The second part of this study comprises simulation and development of the Waste Water Network Grid (WWNG) in the upscale level, such as the neighborhood level within or outside the urban context. This model encompasses all possible land uses and different kinds of buildings of different use envelopes thus demands. This range of units includes mainly building stock, agricultural and infrastructure of the tertiary sector. Integration of above mentioned model to the existing WWNG will enhance attempts to more closely reach the optimum points. The use of appropriate mathematical programming methods for the upscale level, will take place. Increased uncertainties within the built model will be attempted to be tackled by developing linear programming techniques and suitable assumptions without distorting initial condition largely. Assumptions are then drawn on the efficiency of the adopted method an additional essential task is the minimization of the overall infrastructure and network cost, which may in turn give rise to corresponding reduced waste effluents discharge off the proposed network. The case study comprises selected rural and semi-rural areas zone districts of similar living profiles outside the City of Luxembourg. Therefore a clustering of end users of similar demand will be attempted. Possible redesign of an optimized WWNG comprises a vital need within the context of large scale demographic growth of urban environments today.Open Acces

Modeling water resources management at the basin level: review and future directions

Water quality / Water resources development / Agricultural production / River basin development / Mathematical models / Simulation models / Water allocation / Policy / Economic aspects / Hydrology / Reservoir operation / Groundwater management / Drainage / Conjunctive use / Surface water / GIS / Decision support systems / Optimization methods / Water supply

Insight into the Sustainable Integration of Bio- and Petroleum Refineries for the Production of Fuels and Chemicals.

A petroleum refinery heavily depends on crude oil as its main feedstock to produce liquid fuels and chemicals. In the long term, this unyielding dependency is threatened by the depletion of the crude oil reserve. However, in the short term, its price highly fluctuates due to various factors, such as regional and global security instability causing additional complexity on refinery production planning. The petroleum refining industries are also drawing criticism and pressure due to their direct and indirect impacts on the environment. The exhaust gas emission of automobiles apart from the industrial and power plant emission has been viewed as the cause of global warming. In this sense, there is a need for a feasible, sustainable, and environmentally friendly generation process of fuels and chemicals. The attention turns to the utilization of biomass as a potential feedstock to produce substitutes for petroleum-derived fuels and building blocks for biochemicals. Biomass is abundant and currently is still low in utilization. The biorefinery, a facility to convert biomass into biofuels and biochemicals, is still lacking in competitiveness to a petroleum refinery. An attractive solution that addresses both is by the integration of bio- and petroleum refineries. In this context, the right decision making in the process selection and technologies can lower the investment and operational costs and assure optimum yield. Process optimization based on mathematical programming has been extensively used to conduct techno-economic and sustainability analysis for bio-, petroleum, and the integration of both refineries. This paper provides insights into the context of crude oil and biomass as potential refinery feedstocks. The current optimization status of either bio- or petroleum refineries and their integration is reviewed with the focus on the methods to solve the multi-objective optimization problems. Internal and external uncertain parameters are important aspects in process optimization. The nature of these uncertain parameters and their representation methods in process optimization are also discussed

Optimization of integrated water and multiregenerator membrane systems

A thesis submitted in partial fulfilment of the requirements for the degree of Doctor of Philosophy (Chemical Engineering), September 2017Water and energy are key resources in the process industry. The water-energy nexus considers the interdependence of water and energy resources and their effect on the environment. The increasing awareness of environmental regulations has heightened the need for process integration techniques that are environmentally benign and economically feasible. Process integration techniques within water network synthesis require a holistic approach for the sustainable use of water through reuse and recycle and regeneration reuse and recycle. Conventional methods for water minimisation through water network synthesis often use the “black-box” approach to represent the performance of the regenerators. The degree of contaminant removal and cost of regeneration are represented by linear functions. This, therefore, leads to suboptimal operating conditions and inaccurate cost representation of the regeneration units. This work proposes a robust water network superstructure optimisation approach for the synthesis of a multi-regenerator network for the simultaneous minimisation of water and energy. Two types of membrane regenerators are considered for this work, namely, electrodialysis and reverse osmosis. Detailed models of the regeneration units are embedded into the water network superstructure optimisation model to simultaneously minimise water, energy, operating and capital costs. The presence of continuous and integer variables, as well as nonlinear constraints renders the problem a mixed integer nonlinear program (MINLP). The developed model is applied to two illustrative examples involving a single contaminant and multiple contaminants and one industrial case study of a power utility plant involving a single contaminant to demonstrate its applicability. The application of the model to the single contaminant illustrative example lead to a 43.7% freshwater reduction, 50.9% decrease in wastewater generation and 46% savings in total water network cost. The multi-contaminant illustrative example showed 11.6% freshwater savings, 15.3% wastewater reduction, 57.3% savings in regeneration and energy cost compared to the water network superstructure with “black-box” regeneration model. The industrial case study showed a savings of up to 18.7% freshwater consumption, 82.4% wastewater reduction and up to 17% savings on total water network cost.XL201