A simulated annealing approach to supplier selection aware inventory planning

Selection of an appropriate supplier is a crucial and challenging task in the effective management of a supply chain. Also, appropriate inventory management is critical to the success of a supply chain operation. In recent years, there has been a growing interest in the area of selection of an appropriate vendor and creating good inventory planning using supplier selection information. In this paper, we consider both of these tasks in a two-stage approach employing Interval Type-2 Fuzzy Sets (IT2FS) and Simulated Annealing (SA). In the first stage, the supplier selection problem is solved by using IT2FS for ranking the suppliers. We present an inventory model incorporating information from the first stage that captures the influence of supplier risk on the total cost of supply chain operation. In the second stage, SA is used for solving the inventory planning problem based on this model improving on both supply chain operation cost and supplier risk. In this study, we evaluated our approach using different scenarios and scalarisation techniques for SA to handle two objectives, simultaneously

Models and Algorithms for the Optimisation of Replenishment, Production and Distribution Plans in Industrial Enterprises

Tesis por compendio[ES] La optimización en las empresas manufactureras es especialmente importante, debido a las grandes inversiones que realizan, ya que a veces estas inversiones no obtienen el rendimiento esperado porque los márgenes de beneficio de los productos son muy ajustados. Por ello, las empresas tratan de maximizar el uso de los recursos productivos y financieros minimizando el tiempo perdido y, al mismo tiempo, mejorando los flujos de los procesos y satisfaciendo las necesidades del mercado. El proceso de planificación es una actividad crítica para las empresas. Esta tarea implica grandes retos debido a los cambios del mercado, las alteraciones en los procesos de producción dentro de la empresa y en la cadena de suministro, y los cambios en la legislación, entre otros. La planificación del aprovisionamiento, la producción y la distribución desempeña un papel fundamental en el rendimiento de las empresas manufactureras, ya que una planificación ineficaz de los proveedores, los procesos de producción y los sistemas de distribución contribuye a aumentar los costes de los productos, a alargar los plazos de entrega y a reducir los beneficios. La planificación eficaz es un proceso complejo que abarca una amplia gama de actividades para garantizar que los equipos, los materiales y los recursos humanos estén disponibles en el momento y el lugar adecuados. Motivados por la complejidad de la planificación en las empresas manufactureras, esta tesis estudia y desarrolla herramientas cuantitativas para ayudar a los planificadores en los procesos de la planificación del aprovisionamiento, producción y distribución. Desde esta perspectiva, se proponen modelos realistas y métodos eficientes para apoyar la toma de decisiones en las empresas industriales, principalmente en las pequeñas y medianas empresas (PYMES). Las aportaciones de esta tesis suponen un avance científico basado en una exhaustiva revisión bibliográfica sobre la planificación del aprovisionamiento, la producción y la distribución que ayuda a comprender los principales modelos y algoritmos utilizados para resolver estos planes, y pone en relieve las tendencias y las futuras direcciones de investigación. También proporciona un marco holístico para caracterizar los modelos y algoritmos centrándose en la planificación de la producción, la programación y la secuenciación. Esta tesis también propone una herramienta de apoyo a la decisión para seleccionar un algoritmo o método de solución para resolver problemas concretos de la planificación del aprovisionamiento, producción y distribución en función de su complejidad, lo que permite a los planificadores no duplicar esfuerzos de modelización o programación de técnicas de solución. Por último, se desarrollan nuevos modelos matemáticos y enfoques de solución de última generación, como los algoritmos matheurísticos, que combinan la programación matemática y las técnicas metaheurísticas. Los nuevos modelos y algoritmos comprenden mejoras en términos de rendimiento computacional, e incluyen características realistas de los problemas del mundo real a los que se enfrentan las empresas de fabricación. Los modelos matemáticos han sido validados con un caso de una importante empresa del sector de la automoción en España, lo que ha permitido evaluar la relevancia práctica de estos novedosos modelos utilizando instancias de gran tamaño, similares a las existentes en la empresa objeto de estudio. Además, los algoritmos matheurísticos han sido probados utilizando herramientas libres y de código abierto. Esto también contribuye a la práctica de la investigación operativa, y proporciona una visión de cómo desplegar estos métodos de solución y el tiempo de cálculo y rendimiento de la brecha que se puede obtener mediante el uso de software libre o de código abierto.[CA] L'optimització a les empreses manufactureres és especialment important, a causa de les grans inversions que realitzen, ja que de vegades aquestes inversions no obtenen el rendiment esperat perquè els marges de benefici dels productes són molt ajustats. Per això, les empreses intenten maximitzar l'ús dels recursos productius i financers minimitzant el temps perdut i, alhora, millorant els fluxos dels processos i satisfent les necessitats del mercat. El procés de planificació és una activitat crítica per a les empreses. Aquesta tasca implica grans reptes a causa dels canvis del mercat, les alteracions en els processos de producció dins de l'empresa i la cadena de subministrament, i els canvis en la legislació, entre altres. La planificació de l'aprovisionament, la producció i la distribució té un paper fonamental en el rendiment de les empreses manufactureres, ja que una planificació ineficaç dels proveïdors, els processos de producció i els sistemes de distribució contribueix a augmentar els costos dels productes, allargar els terminis de lliurament i reduir els beneficis. La planificació eficaç és un procés complex que abasta una àmplia gamma d'activitats per garantir que els equips, els materials i els recursos humans estiguen disponibles al moment i al lloc adequats. Motivats per la complexitat de la planificació a les empreses manufactureres, aquesta tesi estudia i desenvolupa eines quantitatives per ajudar als planificadors en els processos de la planificació de l'aprovisionament, producció i distribució. Des d'aquesta perspectiva, es proposen models realistes i mètodes eficients per donar suport a la presa de decisions a les empreses industrials, principalment a les petites i mitjanes empreses (PIMES). Les aportacions d'aquesta tesi suposen un avenç científic basat en una exhaustiva revisió bibliogràfica sobre la planificació de l'aprovisionament, la producció i la distribució que ajuda a comprendre els principals models i algorismes utilitzats per resoldre aquests plans, i posa de relleu les tendències i les futures direccions de recerca. També proporciona un marc holístic per caracteritzar els models i algorismes centrant-se en la planificació de la producció, la programació i la seqüenciació. Aquesta tesi també proposa una eina de suport a la decisió per seleccionar un algorisme o mètode de solució per resoldre problemes concrets de la planificació de l'aprovisionament, producció i distribució en funció de la seua complexitat, cosa que permet als planificadors no duplicar esforços de modelització o programació de tècniques de solució. Finalment, es desenvolupen nous models matemàtics i enfocaments de solució d'última generació, com ara els algoritmes matheurístics, que combinen la programació matemàtica i les tècniques metaheurístiques. Els nous models i algoritmes comprenen millores en termes de rendiment computacional, i inclouen característiques realistes dels problemes del món real a què s'enfronten les empreses de fabricació. Els models matemàtics han estat validats amb un cas d'una important empresa del sector de l'automoció a Espanya, cosa que ha permés avaluar la rellevància pràctica d'aquests nous models utilitzant instàncies grans, similars a les existents a l'empresa objecte d'estudi. A més, els algorismes matheurístics han estat provats utilitzant eines lliures i de codi obert. Això també contribueix a la pràctica de la investigació operativa, i proporciona una visió de com desplegar aquests mètodes de solució i el temps de càlcul i rendiment de la bretxa que es pot obtindre mitjançant l'ús de programari lliure o de codi obert.[EN] Optimisation in manufacturing companies is especially important, due to the large investments they make, as sometimes these investments do not obtain the expected return because the profit margins of products are very tight. Therefore, companies seek to maximise the use of productive and financial resources by minimising lost time and, at the same time, improving process flows while meeting market needs. The planning process is a critical activity for companies. This task involves great challenges due to market changes, alterations in production processes within the company and in the supply chain, and changes in legislation, among others. Planning of replenishment, production and distribution plays a critical role in the performance of manufacturing companies because ineffective planning of suppliers, production processes and distribution systems contributes to higher product costs, longer lead times and less profits. Effective planning is a complex process that encompasses a wide range of activities to ensure that equipment, materials and human resources are available in the right time and the right place. Motivated by the complexity of planning in manufacturing companies, this thesis studies and develops quantitative tools to help planners in the replenishment, production and delivery planning processes. From this perspective, realistic models and efficient methods are proposed to support decision making in industrial companies, mainly in small- and medium-sized enterprises (SMEs). The contributions of this thesis represent a scientific breakthrough based on a comprehensive literature review about replenishment, production and distribution planning that helps to understand the main models and algorithms used to solve these plans, and highlights trends and future research directions. It also provides a holistic framework to characterise models and algorithms by focusing on production planning, scheduling and sequencing. This thesis also proposes a decision support tool for selecting an algorithm or solution method to solve concrete replenishment, production and distribution planning problems according to their complexity, which allows planners to not duplicate efforts modelling or programming solution techniques. Finally, new state-of-the-art mathematical models and solution approaches are developed, such as matheuristic algorithms, which combine mathematical programming and metaheuristic techniques. The new models and algorithms comprise improvements in computational performance terms, and include realistic features of real-world problems faced by manufacturing companies. The mathematical models have been validated with a case of an important company in the automotive sector in Spain, which allowed to evaluate the practical relevance of these novel models using large instances, similarly to those existing in the company under study. In addition, the matheuristic algorithms have been tested using free and open-source tools. This also helps to contribute to the practice of operations research, and provides insight into how to deploy these solution methods and the computational time and gap performance that can be obtained by using free or open-source software.This work would not have been possible without the following funding sources: Conselleria de Educación, Investigación, Cultura y Deporte, Generalitat Valenciana for hiring predoctoral research staff with Grant (ACIF/2018/170) and the European Social Fund with the Grant Operational Programme of FSE 2014-2020. Conselleria de Educación, Investigación, Cultura y Deporte, Generalitat Valenciana for predoctoral contract students to stay in research centers outside the research centers outside the Valencian Community (BEFPI/2021/040) and the European Social Fund.Guzmán Ortiz, BE. (2022). Models and Algorithms for the Optimisation of Replenishment, Production and Distribution Plans in Industrial Enterprises [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/187461Compendi

Handbook of Computational Intelligence in Manufacturing and Production Management

Artificial intelligence (AI) is simply a way of providing a computer or a machine to think intelligently like human beings. Since human intelligence is a complex abstraction, scientists have only recently began to understand and make certain assumptions on how people think and to apply these assumptions in order to design AI programs. It is a vast knowledge base discipline that covers reasoning, machine learning, planning, intelligent search, and perception building. Traditional AI had the limitations to meet the increasing demand of search, optimization, and machine learning in the areas of large, biological, and commercial database information systems and management of factory automation for different industries such as power, automobile, aerospace, and chemical plants. The drawbacks of classical AI became more pronounced due to successive failures of the decade long Japanese project on fifth generation computing machines. The limitation of traditional AI gave rise to development of new computational methods in various applications of engineering and management problems. As a result, these computational techniques emerged as a new discipline called computational intelligence (CI)

Generic Methods for Adaptive Management of Service Level Agreements in Cloud Computing

The adoption of cloud computing to build and deliver application services has been nothing less than phenomenal. Service oriented systems are being built using disparate sources composed of web services, replicable datastores, messaging, monitoring and analytics functions and more. Clouds augment these systems with advanced features such as high availability, customer affinity and autoscaling on a fair pay-per-use cost model. The challenge lies in using the utility paradigm of cloud beyond its current exploit. Major trends show that multi-domain synergies are creating added-value service propositions. This raises two questions on autonomic behaviors, which are specifically ad- dressed by this thesis. The first question deals with mechanism design that brings the customer and provider(s) together in the procurement process. The purpose is that considering customer requirements for quality of service and other non functional properties, service dependencies need to be efficiently resolved and legally stipulated. The second question deals with effective management of cloud infrastructures such that commitments to customers are fulfilled and the infrastructure is optimally operated in accordance with provider policies. This thesis finds motivation in Service Level Agreements (SLAs) to answer these questions. The role of SLAs is explored as instruments to build and maintain trust in an economy where services are increasingly interdependent. The thesis takes a wholesome approach and develops generic methods to automate SLA lifecycle management, by identifying and solving relevant research problems. The methods afford adaptiveness in changing business landscape and can be localized through policy based controls. A thematic vision that emerges from this work is that business models, services and the delivery technology are in- dependent concepts that can be finely knitted together by SLAs. Experimental evaluations support the message of this thesis, that exploiting SLAs as foundations for market innovation and infrastructure governance indeed holds win-win opportunities for both cloud customers and cloud providers

Analysis of manufacturing operations using knowledge- Enriched aggregate process planning

Knowledge-Enriched Aggregate Process Planning is concerned with the problem of supporting agile design and manufacture by making process planning feedback integral to the design function. A novel Digital Enterprise Technology framework (Maropoulos 2003) provides the technical context and is the basis for the integration of the methods with existing technologies for enterprise-wide product development. The work is based upon the assertion that, to assure success when developing new products, the technical and qualitative evaluation of process plans must be carried out as early as possible. An intelligent exploration methodology is presented for the technical evaluation of the many alternative manufacturing options which are feasible during the conceptual and embodiment design phases. 'Data resistant' aggregate product, process and resource models are the foundation of these planning methods. From the low-level attributes of these models, aggregate methods to generate suitable alternative process plans and estimate Quality, Cost and Delivery (QCD) have been created. The reliance on QCD metrics in process planning neglects the importance of tacit knowledge that people use to make everyday decisions and express their professional judgement in design. Hence, the research also advances the core aggregate planning theories by developing knowledge-enrichment methods for measuring and analysing qualitative factors as an additional indicator of manufacturing performance, which can be used to compute the potential of a process plan. The application of these methods allows the designer to make a comparative estimation of manufacturability for design alternatives. Ultimately, this research should translate into significant reductions in both design costs and product development time and create synergy between the product design and the manufacturing system that will be used to make it. The efficacy of the methodology was proved through the development of an experimental computer system (called CAPABLE Space) which used real industrial data, from a leading UK satellite manufacturer to validate the industrial benefits and promote the commercial exploitation of the research

Modeling and Solving the Outsourcing Risk Management Problem in Multi-Echelon Supply Chains

Worldwide globalization has made supply chains more vulnerable to risk factors, increasing the associated costs of outsourcing goods. Outsourcing is highly beneficial for any company that values building upon its core competencies, but the emergence of the COVID-19 pandemic and other crises have exposed significant vulnerabilities within supply chains. These disruptions forced a shift in the production of goods from outsourcing to domestic methods. This paper considers a multi-echelon supply chain model with global and domestic raw material suppliers, manufacturing plants, warehouses, and markets. All levels within the supply chain network are evaluated from a holistic perspective, calculating a total cost for all levels with embedded risk. We formulate the problem as a mixed-integer linear model programmed in Excel Solver linear to solve smaller optimization problems. Then, we create a Tabu Search algorithm that solves problems of any size. Excel Solver considers three small-scale supply chain networks of varying sizes, one of which maximizes the decision variables the software can handle. In comparison, the Tabu Search program, programmed in Python, solves an additional ten larger-scaled supply chain networks. Tabu Search’s capabilities illustrate its scalability and replicability. A quadratic multi-regression analysis interprets the input parameters (iterations, neighbors, and tabu list size) associated with total supply chain cost and run time. The analysis shows iterations and neighbors to minimize total supply chain cost, while the interaction between iterations x neighbors increases the run time exponentially. Therefore, increasing the number of iterations and neighbors will increase run time but provide a more optimal result for total supply chain cost. Tabu Search’s input parameters should be set high in almost every practical case to achieve the most optimal result. This work is the first to incorporate risk and outsourcing into a multi-echelon supply chain, solved using an exact (Excel Solver) and metaheuristic (Tabu Search) solution methodology. From a practical case, managers can visualize supply chain networks of any size and variation to estimate the total supply chain cost in a relatively short time. Supply chain managers can identify suppliers and pick specific suppliers based on cost or risk. Lastly, they can adjust for risk according to external or internal risk factors. Future research directions include expanding or simplifying the supply chain network design, considering multiple parts, and considering scrap or defective products. In addition, one could incorporate a multi-product dynamic planning horizon supply chain. Overall, considering a hybrid method combining Tabu Search with genetic algorithms, particle swarm optimization, simulated annealing, CPLEX, GUROBI, or LINGO, could provide better results in a faster computational time

Inventory routing problem with stochastic demand and lead time

In the supply chain, the integration of the different processes is critical to obtain high levels of coordination. Inventory control and its distribution are two of these processes whose coordination have been demonstrated by researchers as key in order to gain efficiency and effectiveness. They affect the synchronization of the supply chain management. With the intention to contribute to the integration of these processes and improve the problems of demand variability, we propose an integration of operations research area and the help of metaheuristics in a multi-objective approach. The expected results are to reduce the costs associated with inventory and its distribution, as well as to reduce the uncertainty in making decisions based on demand. This thesis presents methods for obtaining and analyzing near optimally solutions for dynamic and stochastic inventory-routing problems. The methods include retailers selection and clustering methods, algorithms and experiments on benchmark instances. We focus on problems with one and several suppliers that serve several dispersal geographically retailers. The thesis contains four parts. In Part I, we focus on the literature review. We first provide an overview of the literature on problems related to the coordination of the inventory and its distribution. Then we make a point in four elements: information management, inventory policies, stochastic demand and optimization methods. Also, we provide a scientometric analysis of the documentation collected in the last ten years. We provide a thorough review of papers working with dynamic and stochastic demand. The contributions of this part are i) the review of papers working with stochastic demand and stochastic lead times focusing on its stochastic and multi-depot aspects, ii) identify critical factors for the performance of many logistics activities and industries, iii) have shown that studying the behavior of the demand and the lead time are essential in order to achieve a useful representation of the system to take proper decisions and iv) provide the trends and patterns in the research in IRP problems. In Part II, we focus on the methodology of the research and of development. We first introduce the problem, state of the science, the gaps in the literature, variables under study, the instruments applied and assumptions. The development methodology is presented by a general model to address this type of research proposed in this thesis. Here, the general development process, decomposition of the problem and how the possible solutions are explained.. The importance of the this chapter is provided an effective way to face IRP problems. In Part III, the foundations in formulations for IRP problems are proposed. We begin with the formulation of the TSP problems with variants for one and many suppliers, likewise for VRP and IRP problems. The contributions of the model presented here aim identifying the variables and mathematical models frequently used to deal with these problems. In Part IV, we perform a single criteria objective and multi-criteria analysis of the solutions for one and many suppliers instances. Our methods yield significant improvements over a competing algorithm. Our contributions are i) propose three new customer selection methods for a dynamic and stochastic inventory-routing vii problem, ii) perform a multi-criteria analysis of the solutions, comparing distribution versus inventory management, iii) perform a single criteria objective experiment on benchmark instances from the literature.En la cadena de suministro, la integración de los diferentes procesos que la conforman, es fundamental para obtener altos niveles de coordinación. El control del inventario y su distribución son dos de estos procesos, cuya coordinación ha sido demostrada por los investigadores como clave para lograr mejoras en eficiencia y efectividad. Estos a su vez, afectan la sincronización y la administración de la cadena de suministro. Con el propósito de contribuir en la integración de éstos procesos y mejorar los problemas derivados de la variabilidad de la demanda, se propone usar los fundamentos del área de investigación de operaciones y la ayuda de metaheurísticas en un enfoque multi-obejtivo. Los resultados esperados son reducir los costos asociados a los procesos de inventario y distribución, así como también reducir la incertidumbre en la toma de decisiones a partir de la demanda. Ésta tesis presenta métodos para el análisis y obtención de soluciones cercanas a las óptimas para problemas de inventario y routeo, dinámico y estocástico. Los métodos incluyen selección de retailers y métodos de clustering, algoritmos y experimentos en instancias de prueba disponibles en la literatura. Se hace énfasis en instancias de un solo proveedor y varios proveedores que sirven varios retailers distribuidos geográficamente. La tesis está organizada en cuatro partes. En la Parte I, se revisa la literatura, para ello, primero se presentan los problemas relacionados con la coordinación del inventario y su distribución. Ésta revisión resalta cuatro elementos que han sido identificados como claves en la literatura como son: la administración de la información, políticas de inventario, demanda estocástica y métodos de optimización. Luego, se presenta un análisis cienciometrico de la literatura encontrada en los últimos 10 años. La revisión de la documentación se realiza de manera exhaustiva trabajando con demanda dinámica y estocástica. Las contribuciones de esta parte son: i) proporcionar una revisión pertinente y actualizada de artículos que emplean demanda estocástica, enfatizando en sus elementos dinámicos y estocásticos, así como también en aspectos que permitan abordar problemas con múltiples depósitos, ii) identificar factores críticos para el desempeño de actividades logísticas, iii) Demostrar que el estudio de la demanda es esencial para lograr una representación útil del sistema, la cual influye en la toma de decisiones y iv) proporcionar tendencias y patrones en la investigación de problemas de IRP. En la Parte II se aborda la metodología de la investigación y de desarrollo. Primero, se presenta el problema, el estado de la ciencia y los gaps encontrados en la literatura. Luego se identifican las variables de estudio, los instrumentos aplicados y los supuestos utilizados. La metodología de desarrollo es presentada por medio de un modelo general para abordar éste tipo de investigaciones que nosotros proponemos en ésta tesis. Esta metodología aborda aspectos como: el procedimiento general de desarrollo, la descomposición del problema y la forma en que se prueban las posibles soluciones. En la Parte III, se presentan los fundamentos en la formulación de IRP. Primero se formulan los problemas TSP con variantes para un solo depósito y también paramúltiples depósitos, igualmente se hace para VRP e IRP. La contribución de los modelos presentados son la identificación de las variables y los modelos matemáticos que frecuentemente son usados para tratar con éste tipo de problemas. En la Parte IV se presentan dos experimentos. El primero para el análisis de instancias con uno sólo depósito y en el segundo para analizar instancias con múltiples depósitos. Los métodos usados producen mejoras sobre resultados obtanidos con algoritmos similares. Las contribuciones de ésta parte son: i) proponer tres nuevos métodos para la selección de retailers para IRP dinámicos y estocásticos, ii) realizar análisis multi-criterio de las soluciones, comparando la distribución con la administración del inventario y iii) realizar análisis de un solo objetivo sobre instancias de pruebas proporcionada por la literatura existente