A Non-Electrolytic-Capacitor Low-Power AC-DC Single-Stage SEPIC-Flyback LED Converter

This paper presents an isolated single-stage SEPIC-flyback ac-dc converter for supplying light emitting diode (LED) that can eliminate electrolytic capacitor adoption. The Single Ended Primary Inductor Converter (SEPIC) converter performs the power factor correction (PFC) function, while the flyback converter regulates the DC stage and provides circuit isolation for LED protection. This paper analyses the operation of the proposed LED topology and verifies the performance of the circuit using PSCAD simulation. The converter achieved a high power factor, low total harmonic distortion and low output voltage ripple. The proposed circuit also obtained voltage below 450 V across the storage capacitor, allowing low voltage rating components employment

A Single-Stage LED Driver Based on ZCDS Class-E Current-Driven Rectifier as a PFC for Street-Lighting Applications

This paper presents a light-emitting diode (LED) driver for street-lighting applications that uses a resonant rectifier as a power-factor corrector (PFC). The PFC semistage is based on a zero-current and zero-derivative-switching (ZCDS) Class-E current-driven rectifier, and the LED driver semistage is based on a zero-voltage-switching (ZVS) Class-D LLC resonant converter that is integrated into a single-stage topology. To increase the conduction angle of the bridge-rectifier diodes current and to decrease the current harmonics that are injected in the utility line, the ZCDS Class-E rectifier is placed between the bridge-rectifier and a dc-link capacitor. The ZCDS Class-E rectifieris driven by a high-frequency current source, which is obtained from a square-wave output voltage of the ZVS Class-D LLC resonant converter using a matching network. Additionally, the proposed converter has a soft-switching characteristic that reduces switching losses and switching noise. A prototype for a 150-W LED street light has been developed and tested to evaluate the performance of the proposed approach. The proposed LED driver had a high efficiency (>91%), a high PF (>0.99), and a low total harmonic distortion (THD i <; 8%) under variation of the utility-line input voltage from 180 to 250 V rms . These experimental results demonstrate the feasibility of the proposed LED scheme

A review and classification of LED ballasts

This paper presents a review on existing ballasts for light-emitting diodes (LED) with considerations to their compliance to regulations, technological challenges, and on meeting various application requirements. All existing LED ballasts, including those proposed in recent literature, have been appropriately classified and systematically organized for the discussion. The dissemination of this information and its understanding is helpful for future R&D pursuits in this area. © 2013 IEEE.published_or_final_versio

Novel Offline Switched Mode Power Supplies for Solid State Lighting Applications

In recent years, high brightness light emitting diodes (HBLEDs) have increasingly attracted the interest of both industrial manufacturers and academic research community. Among the several aspects that make LED technology so attractive, the most appreciated characteristics are related to their robustness, high efficiency, small size, easy dimming capability, long lifetime, very short switch-on/switch-off times and mercury free manufacturing. Even if all such qualities would seem to give to solid state lighting a clear advantage over all the other kinds of competing technologies, the issues deriving from the need of LED technology improvement, on one hand, and of the development of suitable electronic ballasts to properly drive such solid state light sources, on the other, have so far hindered the expected practical applications. The latter problem, in particular, is nowadays considered the main bottleneck in view of a widespread diffusion of solid state technology in the general lighting market, as a suitable replacement of the still dominant solutions, namely halogen and fluorescent lamps. In fact, if it is true that some aspects of the devices’ technology (e.g. temperature dependent performance, light quality, efficiency droop, high price per lumen, etc…) still need further improvements, it is now generally recognized that one of the key requirements, for a large scale spread of solid state lighting, is the optimization of the driver. In particular, the most important specifications for a LED lamp ballast are: high reliability and efficiency, high power factor, output current regulation, dimming capability, low cost and volume minimization (especially in domestic general lighting applications). From this standpoint, the main goal is, therefore, to find out simple switched mode power converter topologies, characterized by reduced component count and low current/voltage stresses, that avoid the use of short lifetime devices like electrolytic capacitors. Moreover, if compactness is a major issue, also soft switching capability becomes mandatory, in order to enable volume minimization of the reactive components by increasing the switching frequency in the range of the hundreds of kHz without significantly affecting converter’s efficiency. It is worth mentioning that, in order to optimize HBLED operation, also other matters, like the lamp thermal management concern, should be properly addressed in order to minimize the stress suffered by the light emitting devices and, consequently, the deterioration of the light quality and of the expected lamp lifetime. However, being this work focused on the issues related to the research of innovative driving solutions, the aforementioned thermal management problems, as also all the topics related to the improvement of solid state devices’ technology, will be left aside. The main goal of the work presented in this thesis is, indeed, to find out, analyze and optimize new suitable topologies, capable of matching the previously described specifications and also of successfully facing the many challenges dictated by the future of general lighting. First of all, a general overview of solid state lighting features, of the state of the art of lighting market and of the main LED driving issues will be provided. After this first introduction, the offline driving concern will be extensively discussed and different ways of approaching the problem, depending on the specific application considered, will be described. The first kind of approach investigated is based on the use of a simple structure relying on a single power conversion stage, capable of concurrently ensuring: compliance with the standards limiting the input current harmonics, regulation of the load current and also galvanic isolation. The constraints deriving from the need to fulfil the EN 61000-3-2 harmonics standard requirements, when using such kind of solution for low power (<15W) LED driving purposes, will be extensively discussed. A low cost, low component count, high switching frequency converter, based on the asymmetrical half bridge flyback topology, has been studied, developed and optimized. The simplicity and high compactness, characterizing this solution, make it a very good option for CFL and bulb replacement applications, in which volume minimization is mandatory in order to reach the goal of placing the whole driving circuitry in the standard E27 sockets. The analysis performed will be presented, together with the design procedure, the simulation outcomes and the different control and optimization techniques that were studied, implemented and tested on the converter's laboratory prototype. Another interesting approach, that will be considered, is based on the use of integrated topologies in which two different power conversion stages are merged by sharing the same power switch and control circuitry. In the resulting converter, power factor correction and LED current regulation are thus performed by two combined semi-stages in which both the input power and the output current have to be managed by the same shared switch. Compared with a conventional two-stages configuration, lower circuit complexity and cost, reduced component count and higher compactness can be achieved through integration, at cost of increased stress levels on the power switch and of losing a degree of freedom in converter design. Galvanic isolation can be provided or not depending on the topologies selected for integration. If non-isolated topologies are considered for both semi-stages, the user safety has to be guaranteed by assuring mechanical isolation throughout the LED lamp case. The issue, deriving from the need of smoothing the pulsating power absorbed from the line while avoiding the use of short lifetime electrolytic capacitors, will be addressed. A set of integrated topologies, used as HBLED lamp power supplies, will be investigated and a generalized analysis will be presented. Their input line voltage ripple attenuation capability will be examined and a general design procedure will be described. Moreover, a novel integrated solution, based on the use of a double buck converter, for an about 15W rated down-lighting application will be presented. The analysis performed, together with converter design and power factor correction concerns will be carefully discussed and the main outcomes of the tests performed at simulation level will be provided. The last kind of approach to be discussed is based on a multi-stage structure that results to be a suitable option for medium power applications, like street lighting, in which compactness is not a major concern. By adopting such kind of solution it is, indeed, possible to optimize converter’s behavior both on line and on load side, thereby guaranteeing both an effective power factor correction at the input and proper current regulation and dimming capability at the output. Galvanic isolation can be provided either by the input or the output stage, resulting in a standard two stage configuration, or by an additional intermediate isolated DC-DC stage (operating in open loop with a constant input/output voltage conversion ratio) that namely turns the AC/DC converter topology into a three stage configuration. The efficiency issue, deriving from the need of multiple energy processing along the path between the utility grid and the LED load, can be effectively addressed thanks to the high flexibility guaranteed by this structure that, relaxing the design constraint, allows to easily optimize each stage. A 150W nominal power rated ballast for street solid state lighting applications, based on the latter (three stage) topology, has been investigated. The analysis performed, the design procedure and the simulations outcomes will be carefully described, as well as the experimental results of the tests made on the implemented laboratory prototype

A Survey, Classification and Critical Review of Light-Emitting Diode Drivers

Based on a survey on over 1400 commercial LED drivers and a literature review, a range of LED driver topologies are classified according to their applications, power ratings, performance and their energy storage and regulatory requirements. Both passive and active LED drivers are included in the review and their advantages and disadvantages are discussed. This paper also presents an overall view on the technical and cost aspects of the LED technology, which is useful to both researchers and engineers in the lighting industry. Some general guidelines for selecting driver topologies are included to aid design engineers to make appropriate choices.published_or_final_versio

Designing and Implementing a Micro-controller based Primary-side Sensing Flyback Converter for LEDs Driver

The fast development of LED and its applications has enabled a new generation of lighting device with higher efficiency and long lifespan. By employing a primary-side sensing flyback converter and the PIC18F micro-controller series, an LED driver could achieve two important features: (1) the compatibility with the available lighting fixtures, and (2) reducing unit price. The flyback converter was chosen for its simplicity, competitive low cost, and its ability to provide a constant output current, a necessarily important factor to an LED driver. Meanwhile, the PIC18F micro-controller series offer numerous advanced features which include but not limited to pulse-width modulation (PWM), 10-bit 13-channel Analog-to-Digital Converter (ADC) etc., which suitably meet the requirements for regulating a primary-side sensing flyback converter. The design process was first conducted in simulation stage with aid from Matlab®-Simulink and Cadence OrCAD Capture CIS (PSpice). By using PI based control scheme and making full use of built-in Analog Behavioral Modelling (ABM) blocks, the simulation-relevant difficulties due to lacking of appropriate model for the PIC18F series micro-controller were completely solved. The simulation results matched well with the intended design specifications: the output voltage is 32 VDC while the load current is 350 mA. More importantly, the simulation results demonstrated the feasibility of deploying a primary-side sensing flyback converter in conjunction with a PIC18F micro-controller as an LED driver. Next, a demo printed-circuit board (PCB) was layout by using OrCAD PCB Editor. Finally, the PIC18F4550 micro-controller was programmed to undertake control tasks of the LED driver. The experimental results reflect the project\u27s success with all the parts of the driver harmoniously work as expected

A novel algorithm of MGWO-based PI controller for a single-stage grid-connected flyback inverter with ZVS

An effective approach on zero-voltage switching scheme for a single-stage grid-connected flyback inverter along with the introduction of Modified Grey Wolf Optimizer technique based on the proportional integral controller is proposed. A focus on soft-switching is attained by means of permitting the grid-side negative current along the bidirectional switches held in the transformer’s secondary side. Consequently, there is a discharge of metal–oxide–semiconductor field-effect transistor’s output capacitor. This function led the primary switch to turn ON at the condition of zero voltage. Therefore, it is essential to optimize the reactive current level for attaining zero-voltage switching. Generally, the basic Grey Wolf Optimization has some more disadvantages of accuracy-solving and less capability of finding the fitness solutions. Hence, to overcome this, optimizer can be modified for further enhancement in the optimization process. Modified Grey Wolf Optimizer based on the proportional integral controller with pulse width modulation technique is used for controlling the switches; thereby zero-voltage switching triggering takes place which results in decreased total harmonic distortion. Finally, the simulations can be carried out based on the total harmonic distortion which helps to illustrate the effectiveness of the suggested algorithm. A 24-V, 325-W prototype has been carried out to verify the proposed system

Single Stage PFC Flyback AC-DC Converter Design

This paper discusses a 100 W single stage Power Factor Correction (PFC) flyback converter operating in boundary mode constant ON time methodology using a synchronous MOS-FET rectifier on the secondary side to achieve higher efficiency. Unlike conventional designs which use two stage approach such as PFC plus a LLC resonant stage or a two stage PFC plus flyback, the proposed design integrates the PFC and constant voltage regulation in a single stage without compromising the efficiency of the converter. The proposed design is advantageous as it has a lower component count. A design of 100 W flyback operating from universal input AC line voltage is demonstrated in this paper. The experimental results show that the power factor (PF) is greater than 0.92 and total harmonic distortion (iTHD) is less than 20% for a load varying from 25 % to 100 %. The experimental results show the advantages of a single stage design.Comment: Published in: 2020 IEEE International Conference on Electronics, Computing and Communication Technologies (CONECCT