Fault Tolerant DC–DC Converters at Homes and Offices

The emergence of direct current (DC) microgrids within the context of residential buildings and offices brings in a whole new paradigm in energy distribution. As a result, a set of technical challenges arise, concerning the adoption of efficient, cost-effective, and reliable DC-compatible power conditioning solutions, suitable to interface DC microgrids and energy consuming elements. This thesis encompasses the development of DC–DC power conversion solutions, featuring improved availability and efficiency, suitable to meet the requirements of a comprehensive set of end-uses commonly found in homes and offices. Based on the energy consumption profiles and requirements of the typical elements found at homes and offices, three distinctive groups are established: light-emitting diode (LED) lighting, electric vehicle (EV) charging, and general appliances. For each group, a careful evaluation of the criteria to fulfil is performed, based on which at least one DC–DC power converter is selected and investigated. Totally, a set of five DC–DC converter topologies are addressed in this work, being specific aspects related to fault diagnosis and/or fault tolerance analysed with particular detail in two of them. Firstly, mathematical models are described for LED devices and EV batteries, for the development of a theoretical analysis of the systems’ operation through computational simulations. Based on a compilation of requirements to account for in each end-use (LED lighting, EV charging, and general appliances), brief design considerations are drawn for each converter topology, regarding their architecture and control strategy. Aiming a detailed understanding of the two DC–DC power conversion systems subjected to thorough evaluation in this work – interleaved boost converter and fault-tolerant single-inductor multiple-output (SIMO) converter – under both normal and abnormal conditions, the operation of the systems is evaluated in the presence of open-circuit (OC) faults. Parameters of interest are monitored and evaluated to understand how the failures impact the operation of the entire system. At this stage, valuable information is obtained for the development of fault diagnosis strategies. Taking profit of the data collected in the analysis, a novel fault diagnostic strategy is presented, targeting interleaved DC–DC boost converters for general appliances. Ease of implementation, fast diagnostic and robustness against false alarms distinguish the proposed approach over the state-of-the-art. Its effectiveness is confirmed through a set of operation scenarios, implemented in both simulation environment and experimental context. Finally, an extensive set of reconfiguration strategies is presented and evaluated, aiming to grant fault tolerance capability to the multiple DC–DC converter topologies under analysis. A hybrid reconfiguration approach is developed for the interleaved boost converter. It is demonstrated that the combination of reconfiguration strategies promotes remarkable improvements on the post-fault operation of the converter. In addition, an alternative SIMO converter architecture, featuring inherent tolerance against OC faults, is presented and described. To exploit the OC fault tolerance capability of the fault-tolerant SIMO converter, a converter topology targeted at residential LED lighting systems, two alternative reconfiguration strategies are presented and evaluated in detail. Results obtained from computational simulations and experimental tests confirm the effectiveness of the approaches. To further improve the fault-tolerant SIMO converter with regards to its robustness against sensor faults, while simplifying its hardware architecture, a sensorless current control strategy is presented. The proposed control strategy is evaluated resorting to computational simulations.O surgimento de micro-redes em corrente contínua (CC) em edifícios residenciais e de escritórios estabelece um novo paradigma no domínio da distribuição de energia. Como consequência disso, surge uma panóplia de desafios técnicos ligados à adopção de soluções de conversão de energia, compatíveis com CC, que demonstrem ser eficientes, rentáveis e fiáveis, capazes de estabelecer a interface entre micro-redes em CC e as cargas alimentadas por esse sistema de energia. Até aos dias de hoje, os conversores CC–CC têm vindo a ser maioritariamente utilizados em aplicações de nicho, que geralmente envolvem níveis de potência reduzidos. Porém, as perspectivas futuras apontam para a adopção, em larga escala, destas tecnologias de conversão de energia, também em equipamentos eléctricos residenciais e de escritórios. Tal como qualquer outra tecnologia de conversão electrónica de potência, os conversores CC–CC podem ver o seu funcionamento afectado por falhas que degradam o seu bom funcionamento, sendo que essas falhas acabam por afectar não apenas os conversores em si, mas também as cargas que alimentam, limitando assim o tempo de vida útil do conjunto conversor + carga. Desta forma, é fulcral localizar a origem da falha, para que possam ser adoptadas acções correctivas, capazes de limitar as consequências nefastas associadas à falha. Para responder a este desafio, esta tese contempla o desenvolvimento de soluções de conversão de energia CC–CC altamente eficientes e fiáveis, capazes de responder a requisitos impostos por um conjunto alargado de equipamentos frequentemente encontrados em habitações e escritórios. Com base nos perfis de consumo de energia eléctrica e nos requisitos impostos pelas cargas tipicamente utilizadas em habitações e escritórios, são estabelecidos três grupos distintos: iluminação através de díodos emissores de luz, carregamento de veículo eléctrico (VE) e aparelhos eléctricos em geral. Para cada grupo, é efectuada uma avaliação cuidadosa dos critérios a respeitar, sendo com base nesses critérios que será escolhida e investigada pelo menos uma topologia de conversor CC–CC. No total, são abordadas cinco topologias de conversores CC–CC distintas, sendo que os aspectos ligados ao diagnóstico de avarias e/ou tolerância a falhas são analisados com particular detalhe em duas dessas topologias. Inicialmente, são estabelecidos modelos matemáticos descritivos do comportamento das principais cargas consideradas no estudo – díodos emissores de luz e baterias de VEs – visando a análise teórica do funcionamento dos sistemas em estudo, suportada por simulações computacionais. Com base numa compilação de requisitos a ter em conta em cada aplicação – iluminação através de díodos emissores de luz, carregamento de veículo eléctrico (VE) e aparelhos eléctricos em geral – são estabelecidas considerações ligadas à escolha de cada topologia de conversor não isolado, no que respeita à sua arquitectura e estratégia de controlo. Visando o conhecimento aprofundado das duas topologias de conversor CC–CC alvo de particular enfoque neste trabalho – conversor entrelaçado elevador e conversor de entrada única e múltiplas saídas, tolerante a falhas – quer em funcionamento normal, quer em funcionamento em modo de falha, é avaliado o funcionamento de ambas as topologias na presença de falhas de circuito aberto nos semicondutores activos. Para o efeito, são monitorizados e analisados parâmetros úteis à percepção da forma como os modos de falha avaliados neste trabalho impactam o funcionamento de todo o sistema. Nesta fase, é obtida informação fundamental ao desenvolvimento de estratégias de diagnóstico de avarias, particularmente indicadas para avarias de circuito aberto nos semicondutores activos dos conversores em estudo. Com base na informação recolhida anteriormente, é apresentada uma nova estratégia de diagnóstico de avarias direccionada a conversores CC–CC elevadores entrelaçados utilizados em aparelhos eléctricos, em geral. Facilidade de implementação, rapidez e robustez contra falsos positivos são algumas das características que distinguem a estratégia proposta em relação ao estado da arte. A sua efectividade é confirmada com recurso a uma multiplicidade de cenários de funcionamento, implementados quer em ambiente de simulação, quer em contexto experimental. Por fim, é apresentada e avaliada uma gama alargada de estratégias de reconfiguração, que visam assegurar a tolerância a falhas das diversas topologias de conversores CC–CC em estudo. É desenvolvida uma estratégia de reconfiguração híbrida, direccionada ao conversor entrelaçado elevador, que combina múltiplas medidas de reconfiguração mais simples num único procedimento. Demonstra-se que a combinação de múltiplas estratégias de reconfiguração introduz melhorias substanciais no funcionamento do conversor ao longo do período pós-falha, ao mesmo tempo que assegura a manutenção da qualidade da energia à entrada e saída do conversor reconfigurado. Noutra frente, é apresentada e descrita uma arquitectura alternativa do conversor de entrada única e múltiplas saídas, com tolerância a falhas de circuito aberto. Através da configuração proposta, é possível manter o fornecimento de energia eléctrica a todas as saídas do conversor. Para tirar máximo proveito da tolerância a falhas do conversor de entrada única e múltiplas saídas, uma topologia de conversor indicada para sistemas residenciais de iluminação baseados em díodos emissores de luz, são apresentadas e avaliadas duas estratégias de reconfiguração do conversor, exclusivamente baseadas na adaptação do controlo aplicado ao conversor. Os resultados de simulação computacional e os resultados experimentais obtidos confirmam a efectividade das abordagens adoptadas, através da melhoria da qualidade da energia eléctrica fornecida às diversas saídas do conversor. São assim asseguradas condições essenciais ao funcionamento ininterrupto e estável dos sistemas de iluminação, já que a qualidade da energia eléctrica fornecida aos sistemas de iluminação tem impacto directo na qualidade da luz produzida. Por fim, e para aprimorar o conversor de entrada única e múltiplas saídas tolerante a falhas, no que respeita à sua robustez contra falhas em sensores, é apresentada uma estratégia de controlo de corrente que evita o recurso excessivo a sensores e, ao mesmo tempo, simplifica a estrutura de controlo do conversor. A estratégia apresentada é avaliada através de simulações computacionais. A abordagem apresentada assume vantagens em múltiplos domínios, sendo de destacar vantagens como a melhoria da fiabilidade de todo o sistema de iluminação (conversor + carga), os ganhos atingidos ao nível do rendimento, a redução do custo de implementação da solução, ou a simplificação da estrutura de controlo.This work was supported by the Portuguese Foundation for Science and Technology (FCT) under grant number SFRH/BD/131002/2017, co-funded by the Ministry of Science, Technology and Higher Education (MCTES), by the European Social Fund (FSE) through the ‘Programa Operacional Regional Centro’ (POR-Centro), and by the Human Capital Operational Programme (POCH)

Design Techniques of Highly Integrated Hybrid-Switched-Capacitor-Resonant Power Converters for LED Lighting Applications

The Light-emitting diodes (LEDs) are rapidly emerging as the dominant light source given their high luminous efficacy, long lift span, and thanks to the newly enacted efficiency standards in favor of the more environmentally-friendly LED technology. The LED lighting market is expected to reach USD 105.66 billion by 2025. As such, the lighting industry requires LED drivers, which essentially are power converters, with high efficiency, wide input/output range, low cost, small form factor, and great performance in power factor, and luminance flicker. These requirements raise new challenges beyond the traditional power converter topologies. On the other hand, the development and improvement of new device technologies such as printed thin-film capacitors and integrated high voltage/power devices opens up many new opportunities for mitigating such challenges using innovative circuit design techniques and solutions. Almost all electric products needs certain power delivery, regulation or conversion circuits to meet the optimized operation conditions. Designing a high performance power converter is a real challenge given the market’s increasing requirements on energy efficiency, size, cost, form factor, EMI performance, human health impact, and so on. The design of a LED driver system covers from high voltage AC/DC and DC/DC power converters, to high frequency low voltage digital controllers, to power factor correction (PFC) and EMI filtering techniques, and to safety solutions such as galvanic isolation. In this thesis, we study design challenges and present corresponding solutions to realize highly integrated and high performance LED drivers combining switched-capacitor and resonant converters, applying re-configurable multi-level circuit topology, utilizing sigma delta modulation, and exploring capacitive galvanic isolation. A hybrid switched-capacitor-resonant (HSCR) LED driver based on a stackable switched-capacitor (SC) converter IC rated for 15 to 20 W applications. Bulky transformers have been replaced with a SC ladder to perform high-efficiency voltage step-down conversion; an L-C resonant output network provides almost lossless current regulation and demonstrates the potential of capacitive galvanic isolation. The integrated SC modules can be stacked in the voltage domain to handle a large range of input voltage ranges that largely exceed the voltage limitation of the medium-voltage-rated 120 V silicon technology. The LED driver demonstrates > 91% efficiency over a rectified input DC voltage range from 160 VDC to 180 VDC with two stacked ICs; using a stack of four ICs > 89.6% efficiency is demonstrated over an input range from 320 VDC to 360 VDC . The LED driver can dim its output power to around 10% of the rated power while maintaining >70% efficiency with a PWM controlled clock gating circuit. Next, the design of AC main rectifier and inverter front end with sigma delta modulation is described. The proposed circuits features a pair of sigma delta controlled multilevel converters. The first is a multilevel rectifier responsible for PFC and dimming. The second is a bidirectional multilevel inverter used to cancel AC power ripple from the DC bus. The system also contains an output stage that powers the LEDs with DC and provides for galvanic isolation. Its functional performance indicates that integrated multilevel converters are a viable topology for lighting and other similar applications

A dimmable light-emitting diode (LED) driver with mag-amp postregulators for multistring applications

Current imbalance should be avoided when multiple LED strings are connected in parallel. In this paper, a dimmable LED driver with magnetic-amplifier postregulators for multistring applications is presented. Powered by a common master source, parallel LED strings are individually regulated by their corresponding adaptive slave sources for current balancing in this proposal. Without linear current regulators, the proposed driver offers relatively high efficiency. Its structure is simpler than multiconverter structures for red, blue, and green LED applications, and is particularly suitable for LEDs with wide parameter variations. The performance of the proposed driver is experimentally verified by a 16.5-W prototype with a load of three 5.5-W LED strings. © 2006 IEEE.published_or_final_versio

A Novel Boost Converter Based LED Driver Chip Targeting Mobile Applications

abstract: A novel integrated constant current LED driver design on a single chip is developed in this dissertation. The entire design consists of two sections. The first section is a DC-DC switching regulator (boost regulator) as the frontend power supply; the second section is the constant current LED driver system. In the first section, a pulse width modulated (PWM) peak current mode boost regulator is utilized. The overall boost regulator system and its related sub-cells are explained. Among them, an original error amplifier design, a current sensing circuit and slope compensation circuit are presented. In the second section – the focus of this dissertation – a highly accurate constant current LED driver system design is unveiled. The detailed description of this highly accurate LED driver system and its related sub-cells are presented. A hybrid PWM and linear current modulation scheme to adjust the LED driver output currents is explained. The novel design ideas to improve the LED current accuracy and channel-to-channel output current mismatch are also explained in detail. These ideas include a novel LED driver system architecture utilizing 1) a dynamic current mirror structure and 2) a closed loop structure to keep the feedback loop of the LED driver active all the time during both PWM on-duty and PWM off-duty periods. Inside the LED driver structure, the driving amplifier with a novel slew rate enhancement circuit to dramatically accelerate its response time is also presented.Dissertation/ThesisDoctoral Dissertation Electrical Engineering 201

Scalability of Quasi-hysteretic FSM-based Digitally Controlled Single-inductor Dual-string Buck LED Driver To Multiple Strings

There has been growing interest in Single-Inductor Multiple-Output (SIMO) DC-DC converters due to its reduced cost and smaller form factor in comparison with using multiple single-output converters. An application for such a SIMO-based switching converter is to drive multiple LED strings in a multi-channel LED display. This paper proposes a quasi-hysteretic FSM-based digitally controlled Single-Inductor Dual-Output (SIDO) buck switching LED Driver operating in Discontinuous Conduction Mode (DCM) and extends it to drive multiple outputs. Based on the time-multiplexing control scheme in DCM, a theoretical upper limit of the total number of outputs in a SIMO buck switching LED driver for various backlight LED current values can be derived analytically. The advantages of the proposed SIMO LED driver include reducing the controller design complexity by eliminating loop compensation, driving more LED strings without limited by the maximum LED current rating, performing digital dimming with no additional switches required, and optimization of local bus voltage to compensate for variability of LED forward voltage (VF) in each individual LED string with smaller power loss. Loosely-binned LEDs with larger VF variation can therefore be used for reduced LED costs.postprin

A Survey, Classification and Critical Review of Light-Emitting Diode Drivers

Based on a survey on over 1400 commercial LED drivers and a literature review, a range of LED driver topologies are classified according to their applications, power ratings, performance and their energy storage and regulatory requirements. Both passive and active LED drivers are included in the review and their advantages and disadvantages are discussed. This paper also presents an overall view on the technical and cost aspects of the LED technology, which is useful to both researchers and engineers in the lighting industry. Some general guidelines for selecting driver topologies are included to aid design engineers to make appropriate choices.published_or_final_versio

Using an LED as a sensor and visible light communication device in a smart illumination system

The need for more efficient illumination systems has led to the proliferation of Solid-State Lighting (SSL) systems, which offer optimized power consumption. SSL systems are comprised of LED devices which are intrinsically fast devices and permit very fast light modulation. This, along with the congestion of the radio frequency spectrum has paved the path for the emergence of Visible Light Communication (VLC) systems. VLC uses free space to convey information by using light modulation. Notwithstanding, as VLC systems proliferate and cost competitiveness ensues, there are two important aspects to be considered. State-of-the-art VLC implementations use power demanding PAs, and thus it is important to investigate if regular, existent Switched-Mode Power Supply (SMPS) circuits can be adapted for VLC use. A 28 W buck regulator was implemented using a off-the-shelf LED Driver integrated circuit, using both series and parallel dimming techniques. Results show that optical clock frequencies up to 500 kHz are achievable without any major modification besides adequate component sizing. The use of an LED as a sensor was investigated, in a short-range, low-data-rate perspective. Results show successful communication in an LED-to-LED configuration, with enhanced range when using LED strings as sensors. Besides, LEDs present spectral selective sensitivity, which makes them good contenders for a multi-colour LED-to-LED system, such as in the use of RGB displays and lamps. Ultimately, the present work shows evidence that LEDs can be used as a dual-purpose device, enabling not only illumination, but also bi-directional data communication

On supplying LEDs from very low dc voltages with high frequency AC-LED drivers

This work studies the driving of white Light Emitting Diodes (LEDs) from very low voltages in the range of 1.2 to 2 V. The proposed idea is based on replacing the standard Schottky diode used in conventional converter topologies (i.e., buck, buck-boost and boost) with an LED, while shortcutting the output of the converter. In this configuration, the LED works both as the load and as the rectifier diode of the converter, hence, switching the LED at high frequencies (i.e. > 100 kHz). Moreover, a thorough analytical study is carried out for the two topologies rendered in this work. Particularly emphasizing their static analysis and the obtaining of the boundaries between the different conduction modes. Finally, the idea is validated experimentally by means of the boost converter variation (i.e., DL//S AC-LED driver). The DL//S AC-LED driver has also been compared with a dc-dc boost converter showing a better luminous efficacy while disposing of the Schottky diode and the output capacitor. This analysis is carried out when connected to a Li-Ion battery using a simple control and integrated circuit for its development.This work has been supported by the Spanish Government under Project MINECO-17-DPI2016-75760-R and the Principality of Asturias under the grants “Severo Ochoa” BP14-142 and by the Project SV-PA-17-RIS3-4, and by European Regional Development Fund (ERDF) grants