Next Generation HEV Powertrain Design Tools: Roadmap and Challenges

Hybrid electric vehicles (HEVs) represent a fundamental step in the global evolution towards transportation electrification. Nevertheless, they exhibit a remarkably complex design environment with respect to both traditional internal combustion engine vehicles and battery electric vehicles. Innovative and advanced design tools are therefore crucially required to effectively handle the increased complexity of HEV development processes. This paper aims at providing a comprehensive overview of past and current advancements in HEV powertrain design methodologies. Subsequently, major simplifications and limits of current HEV design methodologies are detailed. The final part of this paper defines research challenges that need accomplishment to develop the next generation HEV architecture design tools. These particularly include the application of multi-fidelity modeling approaches, the embedded design of powertrain architecture and on-board control logic and the endorsement of multi-disciplinary optimization procedures. Resolving these issues may indeed remarkably foster the widespread adoption of HEVs in the global vehicle market

Energy Management Strategy for Hybrid Multimode Powertrains: Influence of Inertial Properties and Road Inclination

Multimode hybrid powertrains have captured the attention of automotive OEMs for their flexible nature and ability to provide better and optimized efficiency levels. However, the presence of multiple actuators, with different efficiency and dynamic characteristics, increases the problem complexity for minimizing the overall power losses in each powertrain operating condition. The paper aims at providing a methodology to select the powertrain mode and set the reference torques and angular speeds for each actuator, based on the power-weighted efficiency concept. The power-weighted efficiency is formulated to normalize the efficiency contribution from each power source and to include the inertial properties of the powertrain components as well as the vehicle motion resistance forces. The approach, valid for a wide category of multimode powertrain architectures, is then applied to the specific case of a two-mode hybrid system where the engagement of one of the two clutches enables an Input Split or Compound Split operative mode. The simulation results obtained with the procedure prove to be promising in avoiding excessive accelerations, drift of powertrain components, and in managing the power flow for uphill and downhill vehicle conditions

E-Mobility -- Advancements and Challenges

Mobile platforms cover a broad range of applications from small portable electric devices, drones, and robots to electric transportation, which influence the quality of modern life. The end-to-end energy systems of these platforms are moving toward more electrification. Despite their wide range of power ratings and diverse applications, the electrification of these systems shares several technical requirements. Electrified mobile energy systems have minimal or no access to the power grid, and thus, to achieve long operating time, ultrafast charging or charging during motion as well as advanced battery technologies are needed. Mobile platforms are space-, shape-, and weight-constrained, and therefore, their onboard energy technologies such as the power electronic converters and magnetic components must be compact and lightweight. These systems should also demonstrate improved efficiency and cost-effectiveness compared to traditional designs. This paper discusses some technical challenges that the industry currently faces moving toward more electrification of energy conversion systems in mobile platforms, herein referred to as E-Mobility, and reviews the recent advancements reported in literature

Review of Modern Vehicle Powertrains and Their Modelling and Simulation in MATLAB/Simulink

Thanks to technological advances and environmental standards, as well as changing usage patterns, road vehicles are constantly developing. Electric and hybrid vehicles are playing an increasingly important role in today’s road transport. The most significant changes are probably in the powertrain of vehicles. The efficiency of internal combustion engines increases while their emissions continue to decline. In addition, high performance electric motors, batteries and even fuel cells play an increasingly important role in hybrid and electric vehicles. In this publication, we review the drive systems of current modern vehicles and the types and characteristics of their major components. We also review the available models and computer programs for their simulation, focusing mainly on MATLAB/Simulink applications. Based on this, we can develop our own models and simulation programs which will help us to perform different driving dynamics simulations and to compare the performance, dynamic and energetic characteristics of these powertrains and their components to each other

Planning The Velocity of a Parallel Hybrid Electric in Vehicle-to-vehicle Autonomous Driving: an Optimization-based Approach

Improved numerical tools are required to foster flexible and effective advancement of innovative electrified and highly automated road vehicles. This paper proposes an optimization-based approach to off-line plan the longitudinal velocity of a hybrid electric vehicle (HEV) when travelling as Ego vehicle in a vehicle-to-vehicle (V2V) autonomous driving scenario. A parallel P2 hybrid powertrain layout is retained along with the corresponding on-board supervisory controller. A mathematical formulation for the optimal V2V autonomous driving control problem is provided and consequently solved with an optimization method based on dynamic programming (DP). The implemented DP formulation particularly exploits information about the overall longitudinal speed profile of a Lead vehicle in a predefined driving mission to determine the velocity profile of the Ego vehicle. Optimization constraints involve maintaining the inter-vehicular distance value within allowed limits while aiming at minimizing both the magnitude of Ego vehicle acceleration events and the overall Ego vehicle fuel consumption as predicted according to the on-board hybrid supervisory control logic. Simulation results for different driving missions demonstrate that, using the proposed DP formulation, the Ego vehicle can achieve both smoother speed profiles and improved fuel economy by some percentage points in V2V autonomous driving compared to the retained Lead vehicle embedding the same HEV powertrain layout

Reactivity controlled compression ignition engine: Pathways towards commercial viability

© 2020 Elsevier Ltd. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International Licence (http://creativecommons.org/licenses/by-nc-nd/4.0/).Reactivity-controlled compression ignition (RCCI) is a promising energy conversion strategy to increase fuel efficiency and reduce nitrogen oxide (NOx) and soot emissions through improved in-cylinder combustion process. Considering the significant amount of conducted research and development on RCCI concept, the majority of the work has been performed under steady-state conditions. However, most thermal propulsion systems in transportation applications require operation under transient conditions. In the RCCI concept, it is crucial to investigate transient behavior over entire load conditions in order to minimize the engine-out emissions and meet new real driving emissions (RDE) legislation. This would help further close the gap between steady-state and transient operation in order to implement the RCCI concept into mass production. This work provides a comprehensive review of the performance and emissions analyses of the RCCI engines with the consideration of transient effects and vehicular applications. For this purpose, various simulation and experimental studies have been reviewed implementing different control strategies like control-oriented models particularly in dual-mode operating conditions. In addition, the application of the RCCI strategy in hybrid electric vehicle platforms using renewable fuels is also discussed. The discussion of the present review paper provides important insights for future research on the RCCI concept as a commercially viable energy conversion strategy for automotive applications.Peer reviewe

Energy Consumption Optimization of Powertrain of Electric Underground Load-Haul-Dump Mining Loader

The emissions of heavy-duty underground machinery endanger the health of human workers and increase the overall maintenance cost of the underground mine due to ventilation expenses. In addition, tightening emission standards for non-road vehicles are pushing towards greener solutions, hence, fully electric powertrains are becoming a viable alternative for many applications. An electric powertrain is not only local emission-free, but also provides a better controllably and a superior energy efficiency compared to the conventional diesel operated machines. The nature of such vehicles and their periodic duty cycles enable energy optimization and a prospect of an improved efficiency. The aim of the thesis was to reduce the energy consumption of an underground load-haul dump mining loader. As most of the energy is consumed by the powertrain of the vehicle, the traction motors are the focus of the optimization. An optimal speed profile was generated by means of Bellman’s dynamic programming algorithm in MATLAB environment. The simulation utilized dynamic asynchronous motor, battery and vehicle models built according to a real-size experimental prototype. The algorithm had been designed to solve discrete time problems; therefore, the model was discretized with adjustable dynamic accuracy where the intermediate points were obtained by linear interpolation. The optimal speed profile demonstrated a 9.1% decrease in energy consumption for a generic duty cycle. Additionally, the asynchronous motors were operated at a higher efficiency area generating less heat and in theory prolonging the lifetime of the powertrain components

Modelling and Co-simulation of hybrid vehicles: A thermal management perspective

Thermal management plays a vital role in the modern vehicle design and delivery. It enables the thermal analysis and optimisation of energy distribution to improve performance, increase efficiency and reduce emissions. Due to the complexity of the overall vehicle system, it is necessary to use a combination of simulation tools. Therefore, the co-simulation is at the centre of the design and analysis of electric, hybrid vehicles. For a holistic vehicle simulation to be realized, the simulation environment must support many physical domains. In this paper, a wide variety of system designs for modelling vehicle thermal performance are reviewed, providing an overview of necessary considerations for developing a cost-effective tool to evaluate fuel consumption and emissions across dynamic drive-cycles and under a range of weather conditions. The virtual models reviewed in this paper provide tools for component-level, system-level and control design, analysis, and optimisation. This paper concerns the latest techniques for an overall vehicle model development and software integration of multi-domain subsystems from a thermal management view and discusses the challenges presented for future studies

A novel ensemble method for electric vehicle power consumption forecasting: Application to the Spanish system

The use of electric vehicle across the world has become one of the most challenging issues for environmental policies. The galloping climate change and the expected running out of fossil fuels turns the use of such non-polluting cars into a priority for most developed countries. However, such a use has led to major concerns to power companies, since they must adapt their generation to a new scenario, in which electric vehicles will dramatically modify the curve of generation. In this paper, a novel approach based on ensemble learning is proposed. In particular, ARIMA, GARCH and PSF algorithms' performances are used to forecast the electric vehicle power consumption in Spain. It is worth noting that the studied time series of consumption is non-stationary and adds difficulties to the forecasting process. Thus, an ensemble is proposed by dynamically weighting all algorithms over time. The proposal presented has been implemented for a real case, in particular, at the Spanish Control Centre for the Electric Vehicle. The performance of the approach is assessed by means of WAPE, showing robust and promising results for this research field.Ministerio de Economía y Competitividad Proyectos ENE2016-77650-R, PCIN-2015-04 y TIN2017-88209-C2-R