Lot Streaming in Different Types of Production Processes: A PRISMA Systematic Review

At present, any industry that wanted to be considered a vanguard must be willing to improve itself, developing innovative techniques to generate a competitive advantage against its direct competitors. Hence, many methods are employed to optimize production processes, such as Lot Streaming, which consists of partitioning the productive lots into overlapping small batches to reduce the overall operating times known as Makespan, reducing the delivery time to the final customer. This work proposes carrying out a systematic review following the PRISMA methodology to the existing literature in indexed databases that demonstrates the application of Lot Streaming in the different production systems, giving the scientific community a strong consultation tool, useful to validate the different important elements in the definition of the Makespan reduction objectives and their applicability in the industry. Two hundred papers were identified on the subject of this study. After applying a group of eligibility criteria, 63 articles were analyzed, concluding that Lot Streaming can be applied in different types of industrial processes, always keeping the main objective of reducing Makespan, becoming an excellent improvement tool, thanks to the use of different optimization algorithms, attached to the reality of each industry.This work was supported by the Universidad Tecnica de Ambato (UTA) and their Research and Development Department (DIDE) under project CONIN-P-256-2019, and SENESCYT by grants “Convocatoria Abierta 2011” and “Convocatoria Abierta 2013”

An estimation of distribution algorithm for lot-streaming flow shop problems with setup times

Lot-streaming flow shops have important applications in different industries including textile, plastic, chemical, semiconductor and many others. This paper considers an n-job m-machine lot-streaming flow shop scheduling problem with sequence-dependent setup times under both the idling and noidling production cases. The objective is to minimize the maximum completion time or makespan. To solve this important practical problem, a novel estimation of distribution algorithm (EDA) is proposed with a job permutation based representation. In the proposed EDA, an efficient initialization scheme based on the NEH heuristic is presented to construct an initial population with a certain level of quality and diversity. An estimation of a probabilistic model is constructed to direct the algorithm search towards good solutions by taking into account both job permutation and similar blocks of jobs. A simple but effective local search is added to enhance the intensification capability. A diversity controlling mechanism is applied to maintain the diversity of the population. In addition, a speed-up method is presented to reduce the computational effort needed for the local search technique and the NEH-based heuristics. A comparative evaluation is carried out with the best performing algorithms from the literature. The results show that the proposed EDA is very effective in comparison after comprehensive computational and statistical analyses.This research is partially supported by the National Science Foundation of China (60874075, 70871065), and Science Foundation of Shandong Province in China under Grant BS2010DX005, and Postdoctoral Science Foundation of China under Grant 20100480897. Ruben Ruiz is partially funded by the Spanish Ministry of Science and Innovation, under the project "SMPA-Advanced Parallel Multiobjective Sequencing: Practical and Theoretical Advances" with reference DPI2008-03511/DPI and by the IMPIVA-Institute for the Small and Medium Valencian Enterprise, for the project OSC with references IMIDIC/2008/137, IMIDIC/2009/198 and IMIDIC/2010/175.Pan, Q.; Ruiz García, R. (2012). An estimation of distribution algorithm for lot-streaming flow shop problems with setup times. Omega. 40(2):166-180. https://doi.org/10.1016/j.omega.2011.05.002S16618040

Reinforcement Learning-assisted Evolutionary Algorithm: A Survey and Research Opportunities

Evolutionary algorithms (EA), a class of stochastic search methods based on the principles of natural evolution, have received widespread acclaim for their exceptional performance in various real-world optimization problems. While researchers worldwide have proposed a wide variety of EAs, certain limitations remain, such as slow convergence speed and poor generalization capabilities. Consequently, numerous scholars actively explore improvements to algorithmic structures, operators, search patterns, etc., to enhance their optimization performance. Reinforcement learning (RL) integrated as a component in the EA framework has demonstrated superior performance in recent years. This paper presents a comprehensive survey on integrating reinforcement learning into the evolutionary algorithm, referred to as reinforcement learning-assisted evolutionary algorithm (RL-EA). We begin with the conceptual outlines of reinforcement learning and the evolutionary algorithm. We then provide a taxonomy of RL-EA. Subsequently, we discuss the RL-EA integration method, the RL-assisted strategy adopted by RL-EA, and its applications according to the existing literature. The RL-assisted procedure is divided according to the implemented functions including solution generation, learnable objective function, algorithm/operator/sub-population selection, parameter adaptation, and other strategies. Finally, we analyze potential directions for future research. This survey serves as a rich resource for researchers interested in RL-EA as it overviews the current state-of-the-art and highlights the associated challenges. By leveraging this survey, readers can swiftly gain insights into RL-EA to develop efficient algorithms, thereby fostering further advancements in this emerging field.Comment: 26 pages, 16 figure

A NEW MULTI-OBJECTIVE ARTIFICIAL BEE COLONY ALGORITHM FOR MULTI-OBJECTIVE OPTIMIZATION PROBLEMS

Since real-world problems have multi-objective optimization problems, algorithms that solve such problems are getting more important. In this study, a new multi-objective artificial bee colony algorithm is proposed for solving multi-objective optimization problems. With the proposed algorithm, non-dominated solutions are kept in the fixed-sized archive. It has benefited from the crowding distance during the selection of elite solutions in the archive. Moreover, the onlooker bees are selected from the archive members with the proposed algorithm. It is aimed to improve the archive members with this modification. To evaluate the performance of the proposed algorithm, ZDT1, ZDT2 and ZDT3 from ZDT family of benchmark functions were used as multi-objective benchmark problems and the results were compared with MOPSO and NSGA-II algorithms. The results show that the proposed algorithm is an alternative method for multi-objective optimization problems

Deterministic Assembly Scheduling Problems: A Review and Classification of Concurrent-Type Scheduling Models and Solution Procedures

Many activities in industry and services require the scheduling of tasks that can be concurrently executed, the most clear example being perhaps the assembly of products carried out in manufacturing. Although numerous scientific contributions have been produced on this area over the last decades, the wide extension of the problems covered and the lack of a unified approach have lead to a situation where the state of the art in the field is unclear, which in turn hinders new research and makes translating the scientific knowledge into practice difficult. In this paper we propose a unified notation for assembly scheduling models that encompass all concurrent-type scheduling problems. Using this notation, the existing contributions are reviewed and classified into a single framework, so a comprehensive, unified picture of the field is obtained. In addition, a number of conclusions regarding the state of the art in the topic are presented, as well as some opportunities for future research.Ministerio de Ciencia e Innovación español DPI2016-80750-

Iterated search methods for earliness and tardiness minimization in hybrid flowshops with due windows

[EN] In practice due dates usually behave more like intervals rather than specific points in time. This paper studies hybrid flowshops where jobs, if completed inside a due window, are considered on time. The objective is therefore the minimization of the weighted earliness and tardiness from the due window. This objective has seldom been studied and there are almost no previous works for hybrid flowshops. We present methods based on the simple concepts of iterated greedy and iterated local search. We introduce some novel operators and characteristics, like an optimal idle time insertion procedure and a two stage local search where, in the second stage, a limited local search on a exact representation is carried out. We also present a comprehensive computational campaign, including the reimplementation and comparison of 9 competing procedures. A thorough evaluation of all methods with more than 3000 instances shows that our presented approaches yield superior results which are also demonstrated to be statistically significant. Experiments also show the contribution of the new operators in the presented methods. (C) 2016 Elsevier Ltd. All rights reserved.The authors would like to thank Professors Lofti Hidri and Mohamed Haouari for sharing with us the source codes and explanations of the lower bounds. Quan-Ke Pan is supported by the National Natural Science Foundation of China (Grant No. 51575212), Program for New Century Excellent Talents in University (Grant No. NCET-13-0106), Science Foundation of Hubei Province in China (Grant No. 2015CFB560), Specialized Research Fund for the Doctoral Program of Higher Education (Grant No. 20130042110035), Key Laboratory Basic Research Foundation of Education Department of Liaoning Province (LZ2014014), Open Research Fund Program of the State Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, China. Ruben Ruiz and Pedro Alfaro-Fernandez are supported by the Spanish Ministry of Economy and Competitiveness, under the project "SCHEYARD Optimization of Scheduling Problems in Container Yards" (No. DPI2015-65895-R) financed by FEDER funds.Pan, Q.; Ruiz García, R.; Alfaro-Fernandez, P. (2017). Iterated search methods for earliness and tardiness minimization in hybrid flowshops with due windows. Computers & Operations Research. 80:50-60. https://doi.org/10.1016/j.cor.2016.11.022S50608

A bi-objective hybrid vibration damping optimization model for synchronous flow shop scheduling problems

Flow shop scheduling deals with the determination of the optimal sequence of jobs processing on machines in a fixed order with the main objective consisting of minimizing the completion time of all jobs (makespan). This type of scheduling problem appears in many industrial and production planning applications. This study proposes a new bi-objective mixed-integer programming model for solving the synchronous flow shop scheduling problems with completion time. The objective functions are the total makespan and the sum of tardiness and earliness cost of blocks. At the same time, jobs are moved among machines through a synchronous transportation system with synchronized processing cycles. In each cycle, the existing jobs begin simultaneously, each on one of the machines, and after completion, wait until the last job is completed. Subsequently, all the jobs are moved concurrently to the next machine. Four algorithms, including non-dominated sorting genetic algorithm (NSGA II), multi-objective simulated annealing (MOSA), multi-objective particle swarm optimization (MOPSO), and multi-objective hybrid vibration-damping optimization (MOHVDO), are used to find a near-optimal solution for this NP-hard problem. In particular, the proposed hybrid VDO algorithm is based on the imperialist competitive algorithm (ICA) and the integration of a neighborhood creation technique. MOHVDO and MOSA show the best performance among the other algorithms regarding objective functions and CPU Time, respectively. Thus, the results from running small-scale and medium-scale problems in MOHVDO and MOSA are compared with the solutions obtained from the epsilon-constraint method. In particular, the error percentage of MOHVDO’s objective functions is less than 2% compared to the epsilon-constraint method for all solved problems. Besides the specific results obtained in terms of performance and, hence, practical applicability, the proposed approach fills a considerable gap in the literature. Indeed, even though variants of the aforementioned meta-heuristic algorithms have been largely introduced in multi-objective environments, a simultaneous implementation of these algorithms as well as a compared study of their performance when solving flow shop scheduling problems has been so far overlooked

Rámec pro plánování problémy

Import 22/07/2015Scheduling problems form an important subclass of combinatorial optimisation problems with many applications in manufacturing and logistics. Predominately these problems are NP-complete (decision based) and NP-hard (optimisation based), hence the main course of research in solving them concentrates on the design of efficient heuristic algorithms. Two main categories of these algorithms exist: deterministic algorithms and evolutionary metaheuristics. The deterministic algorithms comprise local improvement techniques, such as k-opt algorithm, which try to improve existing feasible solution, and constructive heuristics, such as NEH, which build a solution starting from scratch, adding one job at a time. Evolutionary metaheuristics have prospered in the past decades, owing to their efficiency and flexibility. Drawing inspiration from the theory of natural evolution or swarm behavioural patterns, the most popular of these algorithms in practice include for instance Genetic Algorithms, Differential Evolution, Particle Swarm Optimisation, amongst others. However, even though these heuristics provide in most cases close to optimal solution at reasonable execution time, this time is still impractically long for many applications. Therefore much effort has been dedicated to accelerating these algorithms. Since the development of hardware turns away from increasing the clock speed towards the parallel processing units, owing to reaching the limits of technology due to the increased power consumption and heat dissipation, this effort goes into parallelisation of the existing algorithms, to enable exploitation of the computing power of multi-core or many-core platforms. This is the goal of the first part of the thesis, accelerating two of the deterministic algorithms, NEH and 2-opt, with interesting results. Another approach has been taken in the second part, with the core premise of exploring the influence of stochasticity on the performance of an evolutionary algorithm, selecting the relatively recent and promising Discrete Artificial Bee Colony algorithm. The pseudo-random number generator has been replaced with the different types of dissipative chaos maps, with some of them improving the algorithm significantly. It has been shown that the population based evolutionary algorithms often form complex networks, taken from the point of view of the information exchange between individual solutions during the course of population development. The final part of this thesis puts this observation into practice by embedding the complex network analysis based self-adaptive mechanism into the ABC algorithm, a continuous optimisation problems solving evolutionary algorithm, which is however the basis for the afore mentioned DABC algorithm, and proving the effectiveness for some of the developed versions, currently on the standard continuous optimisation test functions, with the possibility to extend this modification to the combinatorial optimisations problems in the future being discussed in the conclusion.Rozvrhovací problémy jsou důležitou podtřídou úloh kombinatorické optimalizace s řadou aplikací ve výrobě a logistice. Většina těchto problémů je NP-úplných (rozhodovací forma) a NP-těžkých (optimalizační forma), proto se výzkum zaměřuje na návrh efektivních heuristických algoritmů. Dvě hlavní kategorie těchto algoritmů jsou deterministické algoritmy a evoluční metaheuristiky. Deterministické algoritmy zahrnují techniky lokálního prohledávání, například algoritmus k-opt, jejichž cílem je zlepšení existujícího přípustného řešení problému, dále pak konstruktivní heuristiky, jejichž příkladem je algoritmus NEH, které hledané řešení vytvářejí inkrementálně, bez potřeby znalosti vstupního bodu v prohledávaném prostoru řešení. Evoluční metaheuristiky mají za sebou historii úspěšného vývoje v posledních desetiletích, zejména díky jejich efektivitě a flexibilitě. Jejich inspirací jsou poznatky převzaté z biologie, teorie evoluce a inteligence hejna. Mezi nejpopulárnějšími z těchto algoritmů jsou, mimo jiné, genetické algoritmy, diferenciální evoluce, rojení částic (Particle Swarm Optimisation). Ačkoli tyto heuristiky nalézají ve většině případů řešení blížící se globálnímu optimu v přípustném výpočetním čase, pro řadu aplikací mohou být stále ještě nepřijatelně pomalé. Velké úsilí bylo věnováno zrychlení těchto algoritmů. Protože se vývoj hardware díky dosažení technologických limitů, vzhledem ke zvyšující se spotřebě energie a tepelnému vyzařování, obrací od zvyšování frekvence jednojádrového procesoru k vícejádrovým procesorům a paralelnímu zpracování, je tato snaha většinou orientovaná na paralelizaci existujících algoritmů, aby bylo umožněno využití výpočetní síly vícejádrových platforem (multi-core a many-core). Prvním cílem této práce je tudíž akcelerace dvou deterministických algoritmů, NEH a 2-opt, přičemž bylo dosaženo zajímavých výsledků. Jiný přístup byl zvolen ve druhé části, s hlavní myšlenkou prozkoumání vlivu náhodnosti na výkon evolučního algoritmu. Za tímto účelem byl zvolen relativně nový a slibný algoritmus Discrete Artificial Bee Colony. Generátor pseudonáhodných čísel byl nahrazen několika různými chaotickými mapami, z nichž některé znatelně zlepšily výsledky algoritmu. Bylo ukázáno, že evoluční algoritmy založené na populaci často formují komplexní sítě, vzato z pohledu výměny informací mezi jednotlivými řešeními v populaci během jejího vývoje. Závěrečná část práce aplikuje toto pozorování vložením samo přizpůsobivého mechanismu založeném na analýze komplexní sítě do algoritmu ABC, který je evolučním algoritmem pro spojitou optimalizaci a zároveň základem dříve zmíněného DABC algoritmu. Efektivita několika verzí algoritmu založeném na této myšlence je dokázána na standardní sadě testovacích funkcí pro spojitou optimalizaci. Možnost rozšíření této modifikace na kombinatorické optimalizační problémy je diskutována v závěru práce.460 - Katedra informatikyvýborn

A parameter-free discrete particle swarm algorithm and its application to multi-objective pavement maintenance schemes

Regular maintenance is paramount for a healthy road network, the arteries of any economy. As the resources for maintenance are limited, optimization is necessary. A number of conflicting objectives exist with many influencing variables. Although many methods have been proposed, the related research is very active, due to difficulties in adoption to the actual practice owing to reasons such high-dimensional problems even for small road networks. Literature survey tells that particle swarms have not been exploited much, mainly due to unavailability of many techniques in this domain for multi-objective discrete problems like this. In this work, a novel particle swarm algorithm is proposed for a general, discrete, multi-objective problem. In contrast to the standard particle swarm, the bare-bones technique has a clear advantage in that it is a parameter-free technique, hence the end users need not be optimization experts. However, the existing barebones algorithm is available only for continuous domains, sans any particle velocity terms. For discrete domains, the proposed method introduces a parameter-free velocity term to the standard bare-bones algorithm. Based on the peak velocities observed by the different dimensions of a particle, its new position is calculated. A number of benchmark test functions are also solved. The results show that the proposed algorithm is highly competitive and able to obtain much better spread of solutions compared to three other existing PSO and genetic algorithms. The method is benchmarked against a number of other algorithms on an actual pavement maintenance problem. When compared against another particle swarm algorithm, it not only shows better performance, but also significant reduction in run-time compared to other POS algorithm. Hence, for large road network maintenance, the proposed method shows a lot of promise in terms of analysis time, while improving on the quality of solutions

A novel Tiki-Taka algorithm to optimize hybrid flow shop scheduling with energy consumption

Hybrid flow shop scheduling (HFS) has been thoroughly studied due to its significant impact on productivity. Besides the impact on productivity, the abovementioned problem has attracted researchers from different background because of its difficulty in obtaining the most optimum solution. HFS complexity provides good opportunity for researcher to propose an efficient optimization method for the said problem. Recently, research in HFS has moved towards sustainability by considering energy utilization in the study. Consequently, the problem becomes more difficult to be solved via existing approach. This paper modeled and optimized HFS with energy consumption using Tiki-Taka Algorithm (TTA). TTA is a novel algorithm inspired by football playing style that focuses on short passing and player positioning. In different with existing metaheuristics, the TTA collected information from nearby solution and utilized multiple leaders’ concept in the algorithm. The research began with problem modeling, followed by TTA algorithm formulation. A computational experiment is then conducted using benchmark problems. Then, a case study problem is presented to assess the applicability of model and algorithm in real-life problems. The results indicated that the TTA consistently was in the first and second ranks in all benchmark problems. In addition, the case study results confirmed that TTA is able to search the best fitness solution by compromising the makespan and total energy utilization in the production schedule. In future, the potential of TTA will be further investigated for flexible hybrid flow shop scheduling problems