Novel Offline Switched Mode Power Supplies for Solid State Lighting Applications

In recent years, high brightness light emitting diodes (HBLEDs) have increasingly attracted the interest of both industrial manufacturers and academic research community. Among the several aspects that make LED technology so attractive, the most appreciated characteristics are related to their robustness, high efficiency, small size, easy dimming capability, long lifetime, very short switch-on/switch-off times and mercury free manufacturing. Even if all such qualities would seem to give to solid state lighting a clear advantage over all the other kinds of competing technologies, the issues deriving from the need of LED technology improvement, on one hand, and of the development of suitable electronic ballasts to properly drive such solid state light sources, on the other, have so far hindered the expected practical applications. The latter problem, in particular, is nowadays considered the main bottleneck in view of a widespread diffusion of solid state technology in the general lighting market, as a suitable replacement of the still dominant solutions, namely halogen and fluorescent lamps. In fact, if it is true that some aspects of the devices’ technology (e.g. temperature dependent performance, light quality, efficiency droop, high price per lumen, etc…) still need further improvements, it is now generally recognized that one of the key requirements, for a large scale spread of solid state lighting, is the optimization of the driver. In particular, the most important specifications for a LED lamp ballast are: high reliability and efficiency, high power factor, output current regulation, dimming capability, low cost and volume minimization (especially in domestic general lighting applications). From this standpoint, the main goal is, therefore, to find out simple switched mode power converter topologies, characterized by reduced component count and low current/voltage stresses, that avoid the use of short lifetime devices like electrolytic capacitors. Moreover, if compactness is a major issue, also soft switching capability becomes mandatory, in order to enable volume minimization of the reactive components by increasing the switching frequency in the range of the hundreds of kHz without significantly affecting converter’s efficiency. It is worth mentioning that, in order to optimize HBLED operation, also other matters, like the lamp thermal management concern, should be properly addressed in order to minimize the stress suffered by the light emitting devices and, consequently, the deterioration of the light quality and of the expected lamp lifetime. However, being this work focused on the issues related to the research of innovative driving solutions, the aforementioned thermal management problems, as also all the topics related to the improvement of solid state devices’ technology, will be left aside. The main goal of the work presented in this thesis is, indeed, to find out, analyze and optimize new suitable topologies, capable of matching the previously described specifications and also of successfully facing the many challenges dictated by the future of general lighting. First of all, a general overview of solid state lighting features, of the state of the art of lighting market and of the main LED driving issues will be provided. After this first introduction, the offline driving concern will be extensively discussed and different ways of approaching the problem, depending on the specific application considered, will be described. The first kind of approach investigated is based on the use of a simple structure relying on a single power conversion stage, capable of concurrently ensuring: compliance with the standards limiting the input current harmonics, regulation of the load current and also galvanic isolation. The constraints deriving from the need to fulfil the EN 61000-3-2 harmonics standard requirements, when using such kind of solution for low power (<15W) LED driving purposes, will be extensively discussed. A low cost, low component count, high switching frequency converter, based on the asymmetrical half bridge flyback topology, has been studied, developed and optimized. The simplicity and high compactness, characterizing this solution, make it a very good option for CFL and bulb replacement applications, in which volume minimization is mandatory in order to reach the goal of placing the whole driving circuitry in the standard E27 sockets. The analysis performed will be presented, together with the design procedure, the simulation outcomes and the different control and optimization techniques that were studied, implemented and tested on the converter's laboratory prototype. Another interesting approach, that will be considered, is based on the use of integrated topologies in which two different power conversion stages are merged by sharing the same power switch and control circuitry. In the resulting converter, power factor correction and LED current regulation are thus performed by two combined semi-stages in which both the input power and the output current have to be managed by the same shared switch. Compared with a conventional two-stages configuration, lower circuit complexity and cost, reduced component count and higher compactness can be achieved through integration, at cost of increased stress levels on the power switch and of losing a degree of freedom in converter design. Galvanic isolation can be provided or not depending on the topologies selected for integration. If non-isolated topologies are considered for both semi-stages, the user safety has to be guaranteed by assuring mechanical isolation throughout the LED lamp case. The issue, deriving from the need of smoothing the pulsating power absorbed from the line while avoiding the use of short lifetime electrolytic capacitors, will be addressed. A set of integrated topologies, used as HBLED lamp power supplies, will be investigated and a generalized analysis will be presented. Their input line voltage ripple attenuation capability will be examined and a general design procedure will be described. Moreover, a novel integrated solution, based on the use of a double buck converter, for an about 15W rated down-lighting application will be presented. The analysis performed, together with converter design and power factor correction concerns will be carefully discussed and the main outcomes of the tests performed at simulation level will be provided. The last kind of approach to be discussed is based on a multi-stage structure that results to be a suitable option for medium power applications, like street lighting, in which compactness is not a major concern. By adopting such kind of solution it is, indeed, possible to optimize converter’s behavior both on line and on load side, thereby guaranteeing both an effective power factor correction at the input and proper current regulation and dimming capability at the output. Galvanic isolation can be provided either by the input or the output stage, resulting in a standard two stage configuration, or by an additional intermediate isolated DC-DC stage (operating in open loop with a constant input/output voltage conversion ratio) that namely turns the AC/DC converter topology into a three stage configuration. The efficiency issue, deriving from the need of multiple energy processing along the path between the utility grid and the LED load, can be effectively addressed thanks to the high flexibility guaranteed by this structure that, relaxing the design constraint, allows to easily optimize each stage. A 150W nominal power rated ballast for street solid state lighting applications, based on the latter (three stage) topology, has been investigated. The analysis performed, the design procedure and the simulations outcomes will be carefully described, as well as the experimental results of the tests made on the implemented laboratory prototype

A Survey, Classification and Critical Review of Light-Emitting Diode Drivers

Based on a survey on over 1400 commercial LED drivers and a literature review, a range of LED driver topologies are classified according to their applications, power ratings, performance and their energy storage and regulatory requirements. Both passive and active LED drivers are included in the review and their advantages and disadvantages are discussed. This paper also presents an overall view on the technical and cost aspects of the LED technology, which is useful to both researchers and engineers in the lighting industry. Some general guidelines for selecting driver topologies are included to aid design engineers to make appropriate choices.published_or_final_versio

A review and classification of LED ballasts

This paper presents a review on existing ballasts for light-emitting diodes (LED) with considerations to their compliance to regulations, technological challenges, and on meeting various application requirements. All existing LED ballasts, including those proposed in recent literature, have been appropriately classified and systematically organized for the discussion. The dissemination of this information and its understanding is helpful for future R&D pursuits in this area. © 2013 IEEE.published_or_final_versio

A Single-phase Rectifier With Ripple-power Decoupling and Application to LED Lighting

In recent years, Light-Emitting-Diode (LED) is widely used in lighting applications for its high efficacy and high reliability. However, the rectifier, which is required by the LEDs to convert the AC power from the grid into DC power, suffers from low-reliability caused by the filtering capacitor. In order to fully utilize the long operational hours of the LEDs, this thesis proposes a rectifier that has improved reliability by adding a ripple-port to eliminate the non-reliable electrolytic capacitor. The ripple-port is capable of decoupling the ripple-power inherited in a single-phase rectifier, which enables using the reliable film capacitor to replace the electrolytic capacitor. To guarantee that the ripple-port can effectively decouple the ripple-power, a closed-loop control scheme is designed and implemented in a digital controller. Simulation and experimental results show that the proposed rectifier can reduce the required capacitance by 70%, which results in a 60% increase in lifetime. The proposed ripple-port circuit can be considered as an add-on module to be integrated into the rectifiers used in applications that require long lifetime. A detailed analysis of the efficiency, cost and reliability of applying the ripple-port in LED lighting applications supports the feasibility of the proposed circuit

A review on power electronics technologies for power quality improvement

Nowadays, new challenges arise relating to the compensation of power quality problems, where the introduction of innovative solutions based on power electronics is of paramount importance. The evolution from conventional electrical power grids to smart grids requires the use of a large number of power electronics converters, indispensable for the integration of key technologies, such as renewable energies, electric mobility and energy storage systems, which adds importance to power quality issues. Addressing these topics, this paper presents an extensive review on power electronics technologies applied to power quality improvement, highlighting, and explaining the main phenomena associated with the occurrence of power quality problems in smart grids, their cause and effects for different activity sectors, and the main power electronics topologies for each technological solution. More specifically, the paper presents a review and classification of the main power quality problems and the respective context with the standards, a review of power quality problems related to the power production from renewables, the contextualization with solid-state transformers, electric mobility and electrical railway systems, a review of power electronics solutions to compensate the main power quality problems, as well as power electronics solutions to guarantee high levels of power quality. Relevant experimental results and exemplificative developed power electronics prototypes are also presented throughout the paper.This work has been supported by FCT-Fundação para a Ciência e Tecnologia within the R&D Units Project Scope: UIDB/00319/2020. This work has been supported by the FCT Project DAIPESEV PTDC/EEI-EEE/30382/2017 and by the FCT Project newERA4GRIDs PTDC/EEIEEE/30283/2017

A comprehensive review on various non-isolated power converter topologies for a light-emitting diode driver

Light-emitting diode (LED) lighting applications aided by an electronic power control have become very attractive in the recent years. For LED lighting applications, it is essential to design a converter with single/multi-output for handling multiple loads. As the LED load is more sensitive to the change in input/converter parameters, it is necessary to regulate the current concerning the design specifications. In this paper, several LED topologies are reviewed with a focus on power density, single/multi-load operation, size, and reliability. Several converter topologies are reviewed and compared in terms of power rating, number of semiconductor switches, isolation, and efficiency. Various modulation techniques used for dimming control are described in brief. The salient features of each converter topology are discussed with the power rating and application for which the topology can be preferred. So, the selection of the power factor correction (PFC) and low source side harmonics converter topology is presented. This paper will be helpful to the researchers who are working on the development of LED drivers

Power Flow Analysis and Critical Design Issues of Retrofit Light-Emitting Diode (LED) Light Bulb

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Self-sustaining Ultra-wideband Positioning System for Event-driven Indoor Localization

Smart and unobtrusive mobile sensor nodes that accurately track their own position have the potential to augment data collection with location-based functions. To attain this vision of unobtrusiveness, the sensor nodes must have a compact form factor and operate over long periods without battery recharging or replacement. This paper presents a self-sustaining and accurate ultra-wideband-based indoor location system with conservative infrastructure overhead. An event-driven sensing approach allows for balancing the limited energy harvested in indoor conditions with the power consumption of ultra-wideband transceivers. The presented tag-centralized concept, which combines heterogeneous system design with embedded processing, minimizes idle consumption without sacrificing functionality. Despite modest infrastructure requirements, high localization accuracy is achieved with error-correcting double-sided two-way ranging and embedded optimal multilateration. Experimental results demonstrate the benefits of the proposed system: the node achieves a quiescent current of $47~nA$ and operates at $1.2~\mu A$ while performing energy harvesting and motion detection. The energy consumption for position updates, with an accuracy of $40~cm$ (2D) in realistic non-line-of-sight conditions, is $10.84~mJ$. In an asset tracking case study within a $200~m^2$ multi-room office space, the achieved accuracy level allows for identifying 36 different desk and storage locations with an accuracy of over $95~{\%}$. The system`s long-time self-sustainability has been analyzed over $700~days$ in multiple indoor lighting situations

High Step-Down Bridgeless Sepic/Cuk PFC Rectifiers With Improved Efficiency and Reduced Current Stress

In this article, two high step-down bridgeless power factor correction rectifiers based on the switched inductor network (SIN) are introduced. The proposed rectifiers employ the SIN to provide high step-down voltage gain with a higher duty cycle than the competitors. They also offer higher efficiency, lower current stress, and total peak switching device powers. A thorough and straightforward design algorithm in the discontinuous conduction mode is provided that ensures a unity power factor and a low total harmonic distortion with a simple control scheme. As a demonstration of the superior performance of the proposed rectifiers, a 300-W high-gain sepic rectifier setup with 48Vdc output voltage from a 230Vrms/50Hz source is built in the laboratory

A Comprehensive Review on Recent Developments of LED Drivers

Background: In these recent years, LED lighting has been widely implemented for household and industrial applications. By implementing the correct topology, the performance of a LED driver can be improved in terms of efficiency, power factor, lifespan, size and cost of development. Objective: This paper aims to provide a comprehensive review on the latest trends of LED driver design to serve as a useful guide for design engineers and researchers. Result: Latest research journals and conference proceedings have been reviewed. Conclusion: There are suitable converter topologies for LED drivers of varied power levels, with the flyback converter being the most suitable for applications of less than 100W. When designing the LED driver, considerations must be made on the power factor, efficiency, dimming capability, and lifespan