Transient error mitigation by means of approximate logic circuits

Mención Internacional en el título de doctorThe technological advances in the manufacturing of electronic circuits have allowed to greatly improve their performance, but they have also increased the sensitivity of electronic devices to radiation-induced errors. Among them, the most common effects are the SEEs, i.e., electrical perturbations provoked by the strike of high-energy particles, which may modify the internal state of a memory element (SEU) or generate erroneous transient pulses (SET), among other effects. These events pose a threat for the reliability of electronic circuits, and therefore fault-tolerance techniques must be applied to deal with them. The most common fault-tolerance techniques are based in full replication (DWC or TMR). These techniques are able to cover a wide range of failure mechanisms present in electronic circuits. However, they suffer from high overheads in terms of area and power consumption. For this reason, lighter alternatives are often sought at the expense of slightly reducing reliability for the least critical circuit sections. In this context a new paradigm of electronic design is emerging, known as approximate computing, which is based on improving the circuit performance in change of slight modifications of the intended functionality. This is an interesting approach for the design of lightweight fault-tolerant solutions, which has not been yet studied in depth. The main goal of this thesis consists in developing new lightweight fault-tolerant techniques with partial replication, by means of approximate logic circuits. These circuits can be designed with great flexibility. This way, the level of protection as well as the overheads can be adjusted at will depending on the necessities of each application. However, finding optimal approximate circuits for a given application is still a challenge. In this thesis a method for approximate circuit generation is proposed, denoted as fault approximation, which consists in assigning constant logic values to specific circuit lines. On the other hand, several criteria are developed to generate the most suitable approximate circuits for each application, by using this fault approximation mechanism. These criteria are based on the idea of approximating the least testable sections of circuits, which allows reducing overheads while minimising the loss of reliability. Therefore, in this thesis the selection of approximations is linked to testability measures. The first criterion for fault selection developed in this thesis uses static testability measures. The approximations are generated from the results of a fault simulation of the target circuit, and from a user-specified testability threshold. The amount of approximated faults depends on the chosen threshold, which allows to generate approximate circuits with different performances. Although this approach was initially intended for combinational circuits, an extension to sequential circuits has been performed as well, by considering the flip-flops as both inputs and outputs of the combinational part of the circuit. The experimental results show that this technique achieves a wide scalability, and an acceptable trade-off between reliability versus overheads. In addition, its computational complexity is very low. However, the selection criterion based in static testability measures has some drawbacks. Adjusting the performance of the generated approximate circuits by means of the approximation threshold is not intuitive, and the static testability measures do not take into account the changes as long as faults are approximated. Therefore, an alternative criterion is proposed, which is based on dynamic testability measures. With this criterion, the testability of each fault is computed by means of an implication-based probability analysis. The probabilities are updated with each new approximated fault, in such a way that on each iteration the most beneficial approximation is chosen, that is, the fault with the lowest probability. In addition, the computed probabilities allow to estimate the level of protection against faults that the generated approximate circuits provide. Therefore, it is possible to generate circuits which stick to a target error rate. By modifying this target, circuits with different performances can be obtained. The experimental results show that this new approach is able to stick to the target error rate with reasonably good precision. In addition, the approximate circuits generated with this technique show better performance than with the approach based in static testability measures. In addition, the fault implications have been reused too in order to implement a new type of logic transformation, which consists in substituting functionally similar nodes. Once the fault selection criteria have been developed, they are applied to different scenarios. First, an extension of the proposed techniques to FPGAs is performed, taking into account the particularities of this kind of circuits. This approach has been validated by means of radiation experiments, which show that a partial replication with approximate circuits can be even more robust than a full replication approach, because a smaller area reduces the probability of SEE occurrence. Besides, the proposed techniques have been applied to a real application circuit as well, in particular to the microprocessor ARM Cortex M0. A set of software benchmarks is used to generate the required testability measures. Finally, a comparative study of the proposed approaches with approximate circuit generation by means of evolutive techniques have been performed. These approaches make use of a high computational capacity to generate multiple circuits by trial-and-error, thus reducing the possibility of falling into local minima. The experimental results demonstrate that the circuits generated with evolutive approaches are slightly better in performance than the circuits generated with the techniques here proposed, although with a much higher computational effort. In summary, several original fault mitigation techniques with approximate logic circuits are proposed. These approaches are demonstrated in various scenarios, showing that the scalability and adaptability to the requirements of each application are their main virtuesLos avances tecnológicos en la fabricación de circuitos electrónicos han permitido mejorar en gran medida sus prestaciones, pero también han incrementado la sensibilidad de los mismos a los errores provocados por la radiación. Entre ellos, los más comunes son los SEEs, perturbaciones eléctricas causadas por el impacto de partículas de alta energía, que entre otros efectos pueden modificar el estado de los elementos de memoria (SEU) o generar pulsos transitorios de valor erróneo (SET). Estos eventos suponen un riesgo para la fiabilidad de los circuitos electrónicos, por lo que deben ser tratados mediante técnicas de tolerancia a fallos. Las técnicas de tolerancia a fallos más comunes se basan en la replicación completa del circuito (DWC o TMR). Estas técnicas son capaces de cubrir una amplia variedad de modos de fallo presentes en los circuitos electrónicos. Sin embargo, presentan un elevado sobrecoste en área y consumo. Por ello, a menudo se buscan alternativas más ligeras, aunque no tan efectivas, basadas en una replicación parcial. En este contexto surge una nueva filosofía de diseño electrónico, conocida como computación aproximada, basada en mejorar las prestaciones de un diseño a cambio de ligeras modificaciones de la funcionalidad prevista. Es un enfoque atractivo y poco explorado para el diseño de soluciones ligeras de tolerancia a fallos. El objetivo de esta tesis consiste en desarrollar nuevas técnicas ligeras de tolerancia a fallos por replicación parcial, mediante el uso de circuitos lógicos aproximados. Estos circuitos se pueden diseñar con una gran flexibilidad. De este forma, tanto el nivel de protección como el sobrecoste se pueden regular libremente en función de los requisitos de cada aplicación. Sin embargo, encontrar los circuitos aproximados óptimos para cada aplicación es actualmente un reto. En la presente tesis se propone un método para generar circuitos aproximados, denominado aproximación de fallos, consistente en asignar constantes lógicas a ciertas líneas del circuito. Por otro lado, se desarrollan varios criterios de selección para, mediante este mecanismo, generar los circuitos aproximados más adecuados para cada aplicación. Estos criterios se basan en la idea de aproximar las secciones menos testables del circuito, lo que permite reducir los sobrecostes minimizando la perdida de fiabilidad. Por tanto, en esta tesis la selección de aproximaciones se realiza a partir de medidas de testabilidad. El primer criterio de selección de fallos desarrollado en la presente tesis hace uso de medidas de testabilidad estáticas. Las aproximaciones se generan a partir de los resultados de una simulación de fallos del circuito objetivo, y de un umbral de testabilidad especificado por el usuario. La cantidad de fallos aproximados depende del umbral escogido, lo que permite generar circuitos aproximados con diferentes prestaciones. Aunque inicialmente este método ha sido concebido para circuitos combinacionales, también se ha realizado una extensión a circuitos secuenciales, considerando los biestables como entradas y salidas de la parte combinacional del circuito. Los resultados experimentales demuestran que esta técnica consigue una buena escalabilidad, y unas prestaciones de coste frente a fiabilidad aceptables. Además, tiene un coste computacional muy bajo. Sin embargo, el criterio de selección basado en medidas estáticas presenta algunos inconvenientes. No resulta intuitivo ajustar las prestaciones de los circuitos aproximados a partir de un umbral de testabilidad, y las medidas estáticas no tienen en cuenta los cambios producidos a medida que se van aproximando fallos. Por ello, se propone un criterio alternativo de selección de fallos, basado en medidas de testabilidad dinámicas. Con este criterio, la testabilidad de cada fallo se calcula mediante un análisis de probabilidades basado en implicaciones. Las probabilidades se actualizan con cada nuevo fallo aproximado, de forma que en cada iteración se elige la aproximación más favorable, es decir, el fallo con menor probabilidad. Además, las probabilidades calculadas permiten estimar la protección frente a fallos que ofrecen los circuitos aproximados generados, por lo que es posible generar circuitos que se ajusten a una tasa de fallos objetivo. Modificando esta tasa se obtienen circuitos aproximados con diferentes prestaciones. Los resultados experimentales muestran que este método es capaz de ajustarse razonablemente bien a la tasa de fallos objetivo. Además, los circuitos generados con esta técnica muestran mejores prestaciones que con el método basado en medidas estáticas. También se han aprovechado las implicaciones de fallos para implementar un nuevo tipo de transformación lógica, consistente en sustituir nodos funcionalmente similares. Una vez desarrollados los criterios de selección de fallos, se aplican a distintos campos. En primer lugar, se hace una extensión de las técnicas propuestas para FPGAs, teniendo en cuenta las particularidades de este tipo de circuitos. Esta técnica se ha validado mediante experimentos de radiación, los cuales demuestran que una replicación parcial con circuitos aproximados puede ser incluso más robusta que una replicación completa, ya que un área más pequeña reduce la probabilidad de SEEs. Por otro lado, también se han aplicado las técnicas propuestas en esta tesis a un circuito de aplicación real, el microprocesador ARM Cortex M0, utilizando un conjunto de benchmarks software para generar las medidas de testabilidad necesarias. Por ´último, se realiza un estudio comparativo de las técnicas desarrolladas con la generación de circuitos aproximados mediante técnicas evolutivas. Estas técnicas hacen uso de una gran capacidad de cálculo para generar múltiples circuitos mediante ensayo y error, reduciendo la posibilidad de caer en algún mínimo local. Los resultados confirman que, en efecto, los circuitos generados mediante técnicas evolutivas son ligeramente mejores en prestaciones que con las técnicas aquí propuestas, pero con un coste computacional mucho mayor. En definitiva, se proponen varias técnicas originales de mitigación de fallos mediante circuitos aproximados. Se demuestra que estas técnicas tienen diversas aplicaciones, haciendo de la flexibilidad y adaptabilidad a los requisitos de cada aplicación sus principales virtudes.Programa Oficial de Doctorado en Ingeniería Eléctrica, Electrónica y AutomáticaPresidente: Raoul Velazco.- Secretario: Almudena Lindoso Muñoz.- Vocal: Jaume Segura Fuste

A Sequential Circuit-Based IP Watermarking Algorithm for Multiple Scan Chains in Design-for-Test

In Very Large Scale Integrated Circuits (VLSI) design, the existing Design-for-Test(DFT) based watermarking techniques usually insert watermark through reordering scan cells, which causes large resource overhead, low security and coverage rate of watermark detection. A novel scheme was proposed to watermark multiple scan chains in DFT for solving the problems. The proposed scheme adopts DFT scan test model of VLSI design, and uses a Linear Feedback Shift Register (LFSR) for pseudo random test vector generation. All of the test vectors are shifted in scan input for the construction of multiple scan chains with minimum correlation. Specific registers in multiple scan chains will be changed by the watermark circuit for watermarking the design. The watermark can be effectively detected without interference with normal function of the circuit, even after the chip is packaged. The experimental results on several ISCAS benchmarks show that the proposed scheme has lower resource overhead, probability of coincidence and higher coverage rate of watermark detection by comparing with the existing methods

Design-for-delay-testability techniques for high-speed digital circuits

The importance of delay faults is enhanced by the ever increasing clock rates and decreasing geometry sizes of nowadays' circuits. This thesis focuses on the development of Design-for-Delay-Testability (DfDT) techniques for high-speed circuits and embedded cores. The rising costs of IC testing and in particular the costs of Automatic Test Equipment are major concerns for the semiconductor industry. To reverse the trend of rising testing costs, DfDT is\ud getting more and more important

Design for Test and Hardware Security Utilizing Tester Authentication Techniques

Design-for-Test (DFT) techniques have been developed to improve testability of integrated circuits. Among the known DFT techniques, scan-based testing is considered an efficient solution for digital circuits. However, scan architecture can be exploited to launch a side channel attack. Scan chains can be used to access a cryptographic core inside a system-on-chip to extract critical information such as a private encryption key. For a scan enabled chip, if an attacker is given unlimited access to apply all sorts of inputs to the Circuit-Under-Test (CUT) and observe the outputs, the probability of gaining access to critical information increases. In this thesis, solutions are presented to improve hardware security and protect them against attacks using scan architecture. A solution based on tester authentication is presented in which, the CUT requests the tester to provide a secret code for authentication. The tester authentication circuit limits the access to the scan architecture to known testers. Moreover, in the proposed solution the number of attempts to apply test vectors and observe the results through the scan architecture is limited to make brute-force attacks practically impossible. A tester authentication utilizing a Phase Locked Loop (PLL) to encrypt the operating frequency of both DUT/Tester has also been presented. In this method, the access to the critical security circuits such as crypto-cores are not granted in the test mode. Instead, a built-in self-test method is used in the test mode to protect the circuit against scan-based attacks. Security for new generation of three-dimensional (3D) integrated circuits has been investigated through 3D simulations COMSOL Multiphysics environment. It is shown that the process of wafer thinning for 3D stacked IC integration reduces the leakage current which increases the chip security against side-channel attacks

Non-enumerative Generation of Path Delay Distributions and its Application to Critical Path Selection

A Monte Carlo based approach is proposed capable of identifying in a non-enumerative and scalable manner the distributions that describe the delay of every path in a combinational circuit. Furthermore, a scalable approach to select critical paths from a potentially exponential number of path candidates is presented. Paths and their delay distributions are stored in Zero Suppressed Binary Decision Diagrams. Experimental results on some of the largest ISCAS-89 and ITC-99 benchmarks shows that the proposed method is highly scalable and effective

Cost modelling and concurrent engineering for testable design

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University.As integrated circuits and printed circuit boards increase in complexity, testing becomes a major cost factor of the design and production of the complex devices. Testability has to be considered during the design of complex electronic systems, and automatic test systems have to be used in order to facilitate the test. This fact is now widely accepted in industry. Both design for testability and the usage of automatic test systems aim at reducing the cost of production testing or, sometimes, making it possible at all. Many design for testability methods and test systems are available which can be configured into a production test strategy, in order to achieve high quality of the final product. The designer has to select from the various options for creating a test strategy, by maximising the quality and minimising the total cost for the electronic system. This thesis presents a methodology for test strategy generation which is based on consideration of the economics during the life cycle of the electronic system. This methodology is a concurrent engineering approach which takes into account all effects of a test strategy on the electronic system during its life cycle by evaluating its related cost. This objective methodology is used in an original test strategy planning advisory system, which allows for test strategy planning for VLSI circuits as well as for digital electronic systems. The cost models which are used for evaluating the economics of test strategies are described in detail and the test strategy planning system is presented. A methodology for making decisions which are based on estimated costing data is presented. Results of using the cost models and the test strategy planning system for evaluating the economics of test strategies for selected industrial designs are presented

Algorithms for Power Aware Testing of Nanometer Digital ICs

At-speed testing of deep-submicron digital very large scale integrated (VLSI) circuits has become mandatory to catch small delay defects. Now, due to continuous shrinking of complementary metal oxide semiconductor (CMOS) transistor feature size, power density grows geometrically with technology scaling. Additionally, power dissipation inside a digital circuit during the testing phase (for test vectors under all fault models (Potluri, 2015)) is several times higher than its power dissipation during the normal functional phase of operation. Due to this, the currents that flow in the power grid during the testing phase, are much higher than what the power grid is designed for (the functional phase of operation). As a result, during at-speed testing, the supply grid experiences unacceptable supply IR-drop, ultimately leading to delay failures during at-speed testing. Since these failures are specific to testing and do not occur during functional phase of operation of the chip, these failures are usually referred to false failures, and they reduce the yield of the chip, which is undesirable. In nanometer regime, process parameter variations has become a major problem. Due to the variation in signalling delays caused by these variations, it is important to perform at-speed testing even for stuck faults, to reduce the test escapes (McCluskey and Tseng, 2000; Vorisek et al., 2004). In this context, the problem of excessive peak power dissipation causing false failures, that was addressed previously in the context of at-speed transition fault testing (Saxena et al., 2003; Devanathan et al., 2007a,b,c), also becomes prominent in the context of at-speed testing of stuck faults (Maxwell et al., 1996; McCluskey and Tseng, 2000; Vorisek et al., 2004; Prabhu and Abraham, 2012; Potluri, 2015; Potluri et al., 2015). It is well known that excessive supply IR-drop during at-speed testing can be kept under control by minimizing switching activity during testing (Saxena et al., 2003). There is a rich collection of techniques proposed in the past for reduction of peak switching activity during at-speed testing of transition/delay faults ii in both combinational and sequential circuits. As far as at-speed testing of stuck faults are concerned, while there were some techniques proposed in the past for combinational circuits (Girard et al., 1998; Dabholkar et al., 1998), there are no techniques concerning the same for sequential circuits. This thesis addresses this open problem. We propose algorithms for minimization of peak switching activity during at-speed testing of stuck faults in sequential digital circuits under the combinational state preservation scan (CSP-scan) architecture (Potluri, 2015; Potluri et al., 2015). First, we show that, under this CSP-scan architecture, when the test set is completely specified, the peak switching activity during testing can be minimized by solving the Bottleneck Traveling Salesman Problem (BTSP). This mapping of peak test switching activity minimization problem to BTSP is novel, and proposed for the first time in the literature. Usually, as circuit size increases, the percentage of don’t cares in the test set increases. As a result, test vector ordering for any arbitrary filling of don’t care bits is insufficient for producing effective reduction in switching activity during testing of large circuits. Since don’t cares dominate the test sets for larger circuits, don’t care filling plays a crucial role in reducing switching activity during testing. Taking this into consideration, we propose an algorithm, XStat, which is capable of performing test vector ordering while preserving don’t care bits in the test vectors, following which, the don’t cares are filled in an intelligent fashion for minimizing input switching activity, which effectively minimizes switching activity inside the circuit (Girard et al., 1998). Through empirical validation on benchmark circuits, we show that XStat minimizes peak switching activity significantly, during testing. Although XStat is a very powerful heuristic for minimizing peak input-switchingactivity, it will not guarantee optimality. To address this issue, we propose an algorithm that uses Dynamic Programming to calculate the lower bound for a given sequence of test vectors, and subsequently uses a greedy strategy for filling don’t cares in this sequence to achieve this lower bound, thereby guaranteeing optimality. This algorithm, which we refer to as DP-fill in this thesis, provides the globally optimal solution for minimizing peak input-switching-activity and also is the best known in the literature for minimizing peak input-switching-activity during testing. The proof of optimality of DP-fill in minimizing peak input-switching-activity is also provided in this thesis

Fast and accurate SER estimation for large combinational blocks in early stages of the design

Soft Error Rate (SER) estimation is an important challenge for integrated circuits because of the increased vulnerability brought by technology scaling. This paper presents a methodology to estimate in early stages of the design the susceptibility of combinational circuits to particle strikes. In the core of the framework lies MASkIt , a novel approach that combines signal probabilities with technology characterization to swiftly compute the logical, electrical, and timing masking effects of the circuit under study taking into account all input combinations and pulse widths at once. Signal probabilities are estimated applying a new hybrid approach that integrates heuristics along with selective simulation of reconvergent subnetworks. The experimental results validate our proposed technique, showing a speedup of two orders of magnitude in comparison with traditional fault injection estimation with an average estimation error of 5 percent. Finally, we analyze the vulnerability of the Decoder, Scheduler, ALU, and FPU of an out-of-order, superscalar processor design.This work has been partially supported by the Spanish Ministry of Economy and Competitiveness and Feder Funds under grant TIN2013-44375-R, by the Generalitat de Catalunya under grant FI-DGR 2016, and by the FP7 program of the EU under contract FP7-611404 (CLERECO).Peer ReviewedPostprint (author's final draft

New Perspectives on Core In-field Path Delay Test

Path Delay fault test currently exploits DfT-based techniques, mainly relying on scan chains, widely supported by commercial tools. However, functional testing may be a desirable choice in this context because it allows to catch faults at-speed with no hardware overhead and it can be used both for endof-manufacturing tests and for in-field test. The purpose of this article is to compare the results that can be achieved with both approaches. This work is based on an open-source RISC-V-based processor core as benchmark device. Gathered results show that there is no correlation between stuck-at and path delay fault coverage, and provide guidelines for developing more effective functional test